Blending Hierarchical Economic Decision Matrices (EDM) With FE and Stochastic Modeling: II — Detailing EDM
Abstract The purpose of the Detailing EDM is to “fine-tune” a previously ameliorated design. First, in order to determine the best fillet radius for formability, forging simulations are conducted using commercial software. Once the fillet dimension is ascertained, the 3-D model is generated and maximum stresses determined for a trial force. Two different commercial programs were used to determine the three dimensional stresses. The only statistical quantities involve the loading (Gaussian distribution), the material “strength” in the Analytical Criteria for Failure (ACF), and possibly, the boundary conditions in the 3-D models. This paper considers the ACF to be the resistance to fatigue-fracture under complete reversal of loads at 5 × 108 cycles. The paper overviews three different methods of combining stochastic behaviour with FE analysis, and presents a methodology for using the interference-method with non-symmetrical distributions. The EDM are then presented for the three Product Criteria of forging — formability, Prime cost and 3-D reliability with respect to the selected ACF.