Loss Production in the Wake of a Simulated Subsonic Turbine Blade

Author(s):  
Quentin D. Roberts ◽  
John D. Denton

The time-averaged flow in the wake of a model of a turbine blade was surveyed using a three-hole pressure probe; boundary layer traverses were also carried out using a flattened pilot probe. Loss coefficients were derived from the mass-weighted deficit in stagnation pressure. Results showing the progression of loss with streamwise distance along the surface and the wake of the model are presented. It was found that the loss generated in the wake comprised one-third of the profile loss when a well-developed vortex street was present in the wake. This proportion was reduced by increasing the thickness of the suction surface boundary layer, and by simulating the deviation that occurs in a real turbine blade. In both cases the strength of the vortex street was also shown to have been reduced.

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
John D. Coull ◽  
Howard P. Hodson

The overall efficiency of low pressure turbines is largely determined by the two-dimensional profile loss, which is dominated by the contribution of the suction surface boundary layer. This boundary layer typically features a laminar separation bubble and is subjected to an inherently unsteady disturbance environment. The complexity of the flow behavior makes it difficult to numerically predict the profile loss. To address this problem, an empirical method is proposed for predicting the boundary layer integral parameters at the suction surface trailing edge, allowing the profile loss to be estimated. Extensive measurements have been conducted on a flat plate simulation of the suction surface boundary layer. The disturbance environment of real machines was modeled using a moving bar wake generator and a turbulence grid. From this data set, empirically based methods have been formulated using physical principles for the prediction of the momentum thickness and shape factor at the suction surface trailing edge. The predictions of these methods may be used to estimate the profile loss of a given cascade, which achieves reasonable agreement with the available data. By parameterizing the shape of the suction surface velocity distribution, the method is recast as a preliminary design tool. Powerfully, this may be used to guide the selection of the key design parameters (such as the blade loading and velocity distribution shape) and enables a reasonable estimation of the unsteady profile loss to be made at a very early stage of design. To illustrate the capabilities of the preliminary design tool, different styles of velocity distribution are evaluated for fixed blade loading and flow angles. The predictions suggest that relatively “flat-top” designs will have the lowest profile loss but good performance can also be achieved with front-loaded “peaky” distributions. The latter designs are more likely to have acceptable incidence tolerance.


Author(s):  
John D. Coull ◽  
Howard P. Hodson

The overall efficiency of Low Pressure (LP) turbines is largely determined by the two-dimensional profile loss, which is dominated by the contribution of the suction surface boundary layer. This boundary layer typically features a laminar separation bubble and is subjected to an inherently unsteady disturbance environment. The complexity of the flow behavior makes it difficult to numerically predict the profile loss. To address this problem, an empirical method is proposed for predicting the boundary layer integral parameters at the suction surface trailing edge, allowing the profile loss to be estimated. Extensive measurements have been conducted on a flat plate simulation of the suction surface boundary layer. The disturbance environment of real machines was modeled using a moving-bar wake generator and a turbulence grid. From this dataset, empirically based methods have been formulated using physical principles for the prediction of the momentum thickness and shape factor at the suction surface trailing edge. The predictions of these methods may be used to estimate the profile loss of a given cascade, which achieves reasonable agreement with the available data. By parameterizing the shape of the suction surface velocity distribution, the method is recast as a preliminary design tool. This may be used to guide the selection of the key design parameters (such as the blade loading and velocity distribution shape) and enables a reasonable estimation of the unsteady profile loss to be made at a very early stage of design. To illustrate the capabilities of the preliminary design tool, different styles of velocity distribution are evaluated for fixed blade loading and flow angles. The predictions suggest that relatively “flat-top” designs will have the lowest profile loss, but good performance can also be achieved with front-loaded “peaky” distributions. The latter designs are more likely to have acceptable incidence tolerance.


2002 ◽  
Vol 124 (3) ◽  
pp. 385-392 ◽  
Author(s):  
R. J. Howell ◽  
H. P. Hodson ◽  
V. Schulte ◽  
R. D. Stieger ◽  
Heinz-Peter Schiffer ◽  
...  

This paper describes a detailed study into the unsteady boundary layer behavior in two high-lift and one ultra-high-lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high-lift and ultra-high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles. Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high-lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two-stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high-lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra-high-lift profile represents a 12 percent reduction in blade numbers compared to the original BR715 turbine. The results from NGV2 on all of the turbines show “classical” unsteady boundary layer behavior. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.


Author(s):  
Masahiro Inoue ◽  
Masato Furukawa ◽  
Kazuhisa Saiki ◽  
Kazutoyo Yamada

Structure of a tip leakage flow field in an axial compressor rotor has been investigated by detailed numerical simulations and appropriate post-processing. Physical explanations of the structure are made in terms of vortex-core identification, normalized helicity, vortex-lines, limiting streamlines, etc. The onset of the discrete tip leakage vortex is located on the suction surface at some distance from the leading edge. The vortex core with high vorticity is generated from a shear layer between the leakage jet flow and the main flow. The streamlines in the leakage flow are coiling around the vortex core. All the vortex-lines in the tip leakage vortex core link to ones in the suction surface boundary layer. The other vortex-lines in the suction surface boundary layer link to the vortex-lines in the pressure surface boundary layer and in the casing wall boundary layer. There are two mechanisms to reduce intensity of the tip leakage vortex: one is reduction of discharged vorticity caused by the linkage of vortex-lines between the suction surface and casing wall boundary layers, and another is diffusion of vorticity from the tip leakage vortex. Relative motion of the endwall has a substantial influence on the structure of the leakage flow field. In the case of a compressor rotor, it intensifies streamwise vorticity of the leakage vortex but reduces leakage flow loss.


2010 ◽  
Vol 665 ◽  
pp. 57-98 ◽  
Author(s):  
TAMER A. ZAKI ◽  
JAN G. WISSINK ◽  
WOLFGANG RODI ◽  
PAUL A. DURBIN

The flow through a compressor passage without and with incoming free-stream grid turbulence is simulated. At moderate Reynolds number, laminar-to-turbulence transition can take place on both sides of the aerofoil, but proceeds in distinctly different manners. The direct numerical simulations (DNS) of this flow reveal the mechanics of breakdown to turbulence on both surfaces of the blade. The pressure surface boundary layer undergoes laminar separation in the absence of free-stream disturbances. When exposed to free-stream forcing, the boundary layer remains attached due to transition to turbulence upstream of the laminar separation point. Three types of breakdowns are observed; they combine characteristics of natural and bypass transition. In particular, instability waves, which trace back to discrete modes of the base flow, can be observed, but their development is not independent of the Klebanoff distortions that are caused by free-stream turbulent forcing. At a higher turbulence intensity, the transition mechanism shifts to a purely bypass scenario. Unlike the pressure side, the suction surface boundary layer separates independent of the free-stream condition, be it laminar or a moderate free-stream turbulence of intensityTu~ 3%. Upstream of the separation, the amplification of the Klebanoff distortions is suppressed in the favourable pressure gradient (FPG) region. This suppression is in agreement with simulations of constant pressure gradient boundary layers. FPG is normally stabilizing with respect to bypass transition to turbulence, but is, thereby, unfavourable with respect to separation. Downstream of the FPG section, a strong adverse pressure gradient (APG) on the suction surface of the blade causes the laminar boundary layer to separate. The separation surface is modulated in the instantaneous fields of the Klebanoff distortion inside the shear layer, which consists of forward and backward jet-like perturbations. Separation is followed by breakdown to turbulence and reattachment. As the free-stream turbulence intensity is increased,Tu~ 6.5%, transitional turbulent patches are initiated, and interact with the downstream separated flow, causing local attachment. The calming effect, or delayed re-establishment of the boundary layer separation, is observed in the wake of the turbulent events.


2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew P. S. Wheeler ◽  
Anthony M. J. Dickens ◽  
Robert J. Miller

The paper investigates the effect of nonequilibrium behavior of boundary layers on the profile loss of a compressor. The investigation is undertaken using both high fidelity simulations of a midheight section of a compressor blade and a reduced order model, MISES. The solutions are validated using experimental measurements made in the embedded stage of a multistage low speed compressor. The paper shows that up to 35% of the suction surface boundary layer of the compressor blade exhibits nonequilibrium behavior. The size of this region reduces as the Reynolds number is increased. The nonequilibrium behavior was found to reduce profile loss in cases of attached transition and raise loss where transition occurs through separation.


Author(s):  
Zhiyuan Cao ◽  
Bo Liu ◽  
Ting Zhang

In order to explore the control mechanism of boundary layer suction on the separated flows of highly loaded diffusion cascades, a linear compressor cascade, which has separated flows on the whole span and three-dimensional separations over the suction surface/endwall corner, was investigated by tailored boundary layer suction. Three suction surface-slotted schemes and two combined suction surface/endwall-slotted schemes were designed. The original cascade and the cascade with part blade span suction were experimentally investigated on a high-subsonic cascade wind tunnel. In addition, numerical simulation was employed to study the flow fields of different suction schemes in detail. The results shows that while tailored boundary layer suction at part blade span can effectively remove the separations at the suction span, the flow fields of other spans deteriorated. The reasons are the ‘C’ shape or reverse ‘C’ shape spanwise distribution of static pressure after part blade span boundary layer suction. Suction surface boundary layer suction over the whole span can obviously eliminate the separation at the suction surface. However, because of the endwall boundary layer, suction surface boundary layer suction cannot effectively remove the corner three-dimensional separation. The separation over the whole span and the three-dimensional separation at the corner are completely eliminated by combined suction surface/endwall boundary layer suction. After combined boundary layer suction, the static pressure distribution over the blade span just like the shape of ‘C’ is good for the transport of the low-energy fluid near the endwall to the midspan.


Author(s):  
F. K. O’Donnell ◽  
M. R. D. Davies

Using detailed boundary layer velocity measurements the profile loss, expressed in terms of local entropy generation rate, is evaluated at discrete locations along the suction surface of a turbine blade in a subsonic linear cascade at a chord Reynolds number of 1.8 × 103 under adiabatic test conditions. The distribution of loss through the entire boundary layer is thus established with particular attention given to the comparison of the relative contributions from the laminar, transitional and turbulent regions. It is found that 75% of the entropy generation occurs in the laminar region of the blade, with transition being one of the key features of the overall loss distribution. Traditional correlation methods are considered and shown to give accurate results when compared to the experimental measurements within both the laminar and turbulent regions, the application of such correlations is however dependant upon knowledge of the onset and extent of transition. Finally it is demonstrated that an existing method for the evaluation of local entropy generation rate from measurements of wall shear stress in laminar flow, may be adapted for use in turbulent flow and hence the possibility is presented for the measurement of loss from surface mounted sensors.


Author(s):  
R. J. Howell ◽  
H. P. Hodson ◽  
V. Schulte ◽  
Heinz-Peter Schiffer ◽  
F. Haselbach ◽  
...  

This paper describes a detailed study into the unsteady boundary layer behaviour in two high lift and one ultra high lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high lift and ultra high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles. Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra high-lift profile represents a 12% reduction in blade numbers compared to the original BR715 turbine. The results from NGV2 on all of the turbines show “classical” unsteady boundary layer behaviour. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.


Author(s):  
W. N. Dawes

This paper describes extensions to a multi-blade row 3D Navier-Stokes solver to enable fan-splitter-bypass geometries to be handled. The code is applied to two generic configurations. The core-bypass splitter can exert considerable upstream influence via its associated pressure field and in the example shown here severely disturbs the fan suction surface boundary layer. The behaviour of the bypass ogv is substantially modified both by the clearance flow of the upstream fan and also by thicker than expected boundary layers on the splitter upper surface caused by the splitter LE incidence associated with the particular bypass ratio selected for the example.


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