Cost Effective Maintenance of Gas Turbine Machinery in Swedish Navy Fast Surface Attack Ships

1998 ◽  
Author(s):  
Jan-Olof Löfdahl
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Cost Effective ◽  
Spare Parts ◽  
Maintenance Cost ◽  
Labor Costs ◽  
Improvement Programs ◽  
The Cost ◽  
Failure Reporting ◽  
Activity Report

This paper is a summary of 35 years experience from maintenance, overhaul and repair of the ROLLS-ROYCE Marine PROTEUS Gas Turbine in the Swedish Navy. The 54 installed PROTEUS Gas Turbines in 18 ships have accumulated nearly 300 000 running hours. The reliability has steadily improved thanks to careful monitoring and intensive improvement programs. The initial, less than 500 hours average between engine removals has been extended to nearly 3000 hours as of today. Also the number of catastrophic engine failures has decreased. Although the Spare Parts prices and the Labor Costs per hour have increased over the years the maintenance cost per fired Gas Turbine hour has decreased. The paper describes the technical and economical aspects together with the cost reducing efforts. The information derives from the Swedish Navy Maintenance and Failure Reporting System, named “MARIS”, and from the VOLVO overhaul workshop annual technical and economical activity report.

Evaluation of Electricity Cost in a Growing Market

2013 ◽  
Author(s):  
W. Mohamed ◽  
V. Sethi ◽  
P. Pilidis ◽  
A. O. Abu ◽  
A. Nasir ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Turbine Blade ◽  
Thermal Efficiency ◽  
Gas Turbines ◽  
Maintenance Cost ◽  
Creep Life ◽  
Cost Of Electricity ◽  
Electricity Cost ◽  
Power Setting ◽  
The Cost

Operating gas turbines at higher firing temperatures has been shown to be more thermally efficient with more power obtained from relatively less fuel. There is, however, an associated slight increase in operating and maintenance costs at higher power settings. This paper studies the relationship between gas turbine power setting, the hot gas-path components’ life consumption, operating and maintenance cost and how these parameters can affect the cost of electricity. A 165 MW gas turbine power plant is modelled and investigated with a comparative turbine blade lifing model that performs stress and thermal analysis, and creep life estimation using the parametric Larson Miller method. The outcomes of this analysis are then linked to an economic model to calculate the cost of generating electricity. The results shows that the optimum cost of electricity does not coincide with the lowest TET or power setting as would be expected when taking into account the creep life of the blade. This is because although lower TET results in improved component life, it will also result in lower thermal efficiency which is found to have a more significant impact on the overall electricity cost. In other words, the cost of electricity will increase at low TETs due to reduced thermal efficiency. On the other hand the cost of electricity will also increase at high TETs due to reduced turbine blade life that leads to increase in maintenance cost.

scholarly journals Analysis and Optimization of a Novel Hexagonal Waveguide Concentrator for Solar Thermal Applications

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2146
Author(s):  
Karunesh Kant ◽  
Karthik Nithyanandam ◽  
Ranga Pitchumani
Keyword(s):  
Industrial Process ◽  
Cost Effective ◽  
Solar Irradiation ◽  
Maintenance Cost ◽  
Solar Concentrator ◽  
Thermal Desalination ◽  
Process Heat ◽  
Solar Thermal Applications ◽  
The Cost ◽  
Operation And Maintenance Cost

This paper analyzes a novel, cost-effective planar waveguide solar concentrator design that is inspired by cellular hexagonal structures in nature with the benefits of facile installation and low operation and maintenance cost. A coupled thermal and optical analysis of solar irradiation through an ideal hexagonal waveguide concentrator integrated with a linear receiver is presented, along with a cost analysis methodology, to establish the upper limit of performance. The techno-economic model, coupled with numerical optimization, is used to determine designs that maximized power density and minimized the cost of heat in the temperature range of 100–250 °C, which constitutes more than half of the industrial process heat demand. Depending on the incident solar irradiation and the application temperature, the cost of heat for the optimal design configuration ranged between 0.1–0.27 $/W and 0.075–0.18 $/W for waveguide made of ZK7 glass and polycarbonate, respectively. A techno-economic analysis showed the potential of the technology to achieve cost as low as 80 $/m2 and 61 $/m2 for waveguide made of ZK7 glass and polycarbonate material, respectively, which is less than half the cost of state-of-the-art parabolic trough concentrators. Overall, the hexagonal waveguide solar concentrator technology shows immense potential for decarbonizing the industrial process heat and thermal desalination sectors.

Expectations and Recent Experience for Gas Turbine Reliability, Availability, and Maintainability (RAM)

2007 ◽  
Author(s):  
Robert F. Steele ◽  
Dale C. Paul ◽  
Torgeir Rui
Keyword(s):  
Power Systems ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Advanced Technology ◽  
Recent Experience ◽  
Reliability Growth ◽  
Market Place ◽  
New Product Introductions ◽  
Low Emission ◽  
The Cost

Since the early 1990’s there have been significant changes in the gas turbine, and power generation market place. The ‘F-Class’ Gas Turbines, with higher firing temperatures, single crystal materials, increased compressor pressure ratios and low emission combustion systems that were introduced in the early 1990’s have gained significant field experience. Many of the issues experienced by these new product introductions have been addressed. The actual reliability growth and current performance of these advanced technology machines will be examined. Additionally, the operating profiles anticipated for many of the units installed during this period has been impacted by both changes in the anticipated demand and increases in fuel costs, especially the cost of natural gas. This paper will review how these changes have impacted the Reliability, Availability, and Maintainability performance of gas turbines. Data from the ORAP® System, maintained by Strategic Power Systems, Inc, will be utilized to examine the actual RAM performance over the past 10 to 15 years in relation to goals and expectations. Specifically, this paper will examine the reliability growth of the F-Class turbines since the 1990’s and examine the reliability impact of duty cycle on RAM performance.

Applications of an Interactive Balancing Procedure for Gas Turbines and Other Turbomachinery

2009 ◽  
Author(s):  
Timothy C. Allison ◽  
Harold R. Simmons
Keyword(s):  
Cost Function ◽  
Least Squares ◽  
Gas Turbine ◽  
Case Studies ◽  
Gas Turbines ◽  
Interactive Approach ◽  
Interactive Method ◽  
Balance Weight ◽  
The Cost

Least squares balancing methods have been applied for many years to reduce vibration levels of turbomachinery. This approach yields an optimal configuration of balancing weights to reduce a given cost function. However, in many situations, the cost function is not well-defined by the problem, and a more interactive method of determining the effects of balance weight placement is desirable. An interactive balancing procedure is outlined and implemented in an Excel spreadsheet. The usefulness of this interactive approach is highlighted in balancing case studies of a GE LM5000 gas turbine and an industrial fan. In each case study, attention is given to practical aspects of balancing such as sensor placement and balancing limitations.

scholarly journals Fugitive Methane Emission Reduction Using Gas Turbines

1998 ◽  
Author(s):  
Todd Parker
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Cost Effective ◽  
Process Gas ◽  
Natural Gas Transmission ◽  
Air Intake ◽  
Lean Fuel ◽  
Gas Seals ◽  
Turbo Compressor ◽  
Many Sources

Natural gas transmission systems have many sources of fugitive methane emissions that have been difficult to eliminate. This paper discusses an option for dealing with one such source for operations using turbo-compressor units fitted with dry gas seals. Dry seals rely on a small leakage of process gas to maintain the differential pressure of the process against the atmosphere. The seal leakage ultimately results in waste gas that is emitted to the atmosphere through the primary vent. A simple, cost effective, emission disposal mechanism for this application is to vent the seal gas into the gas turbine’s air intake. Explosion hazards are not created by the resultant ultra-lean fuel/air mixture, and once this mixture reaches the combustion chamber, where sufficient fuel is added to create a flammable mixture, significant oxidation of the seal vent gas is realized. Background of the relevant processes is discussed as well as a review of field test data. Similar applications have been reported [1] for the more generalized purpose of Volatile Organic Compound (VOC) destruction using specialized gas turbine combustor designs. As described herein, existing production gas turbine combustors are quite effective at fugitive methane destruction without specialized combustor designs.

scholarly journals Replacement and Maintenance Decision Analysis for Hydraulic Machinery Facilities at Reservoirs under Imperfect Maintenance

Energies ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2507
Author(s):  
Sou-Sen Leu ◽  
Tao-Ming Ying
Keyword(s):  
Cost Effective ◽  
Maintenance Cost ◽  
Imperfect Maintenance ◽  
Term Operation ◽  
Engineering Economics ◽  
Hydraulic Machinery ◽  
Effective Manner ◽  
The Cost ◽  
Replacement Time

After the long-term operation of reservoir facilities, they will become nonoperational due to the material deterioration and the performance degradation. One of crucial decisions is to determine the maintenance or replacement of the facilities in a cost-effective manner. Conventional replacement models seldom consider the maintenance effect. The facilities after maintenance are generally not as good as new, but are relatively restored. The target of this study is to establish a replacement decision model of the reservoir facilities under imperfect maintenance. By combining the theories of reliability analysis, imperfect maintenance, and engineering economics, the best timing of replacement that achieves cost-effectiveness is analyzed and proposed. Lastly, based on the design of experiments (DOE) and simulation, the regression curve chart for the economical replacement decision is established. Once the failure rate, the age of recovery after maintenance, and the ratio of maintenance cost to replacement cost are estimated based on historical data, the cost-effective replacement time of hydraulic machinery facilities will be efficiently determined.

Marginal analysis and cost effectiveness in seed orchard management

1987 ◽  
Vol 17 (6) ◽  
pp. 510-515 ◽  
Author(s):  
Thomas A. Thomson ◽  
Donald T. Lester ◽  
Jeanne A. Martin
Keyword(s):  
Seed Production ◽  
Analytical Techniques ◽  
Cost Effective ◽  
Seed Orchard ◽  
Induction Treatment ◽  
Marginal Analysis ◽  
Orchard Management ◽  
Improvement Programs ◽  
Four Quadrant ◽  
The Cost

We use marginal analysis for three seed orchard management decisions. First we consider the roguing of a seed orchard established with many untested trees. We show that inferior parents should be rogued to the point where the number of orchard trees times the average expected volume gain of trees from seed produced by that orchard is maximized. Marginal analysis also is useful where one must choose the number of trees to establish in an orchard planted after progeny tests have identified superior parents. The cost of establishing many ramets to meet early seed production goals can be balanced with the projected value of seed. For the example presented, an additional orchard tree is cost effective if its seed is needed at an orchard age of 12 to 15 years. Finally, we use marginal analysis to determine whether to induce a seed orchard to increase its seed production when there is an excess demand for seed. This decision is guided by balancing the cost of the induction treatment with the combined effect of expected increase in seed harvest, the amount of genetic gain, and the discount rate. We present a four-quadrant decision diagram for estimating this balance. In designing tree improvement programs, these analytical techniques can be applied to proposed alternatives as one way to structure decision making and to provide comparable economic assessments from which cost-effective choices can be made.

scholarly journals An Empirical Approach to the Preliminary Design of a Closed Cycle Gas Turbine

1998 ◽  
Author(s):  
R. P. op het Veld ◽  
J. P. van Buijtenen
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
State Of The Art ◽  
Preliminary Design ◽  
Power Turbine ◽  
Helium Gas ◽  
Source State ◽  
High Temperature Reactor ◽  
The Cost

This paper investigates the layout and achievable efficiencies of rotating components of a Helium gas turbine. This is done by making a preliminary design of the compressor and turbine needed for the power conversion in a combined heat and power plant with a 40 MWth nuclear high temperature reactor as a heat source. State of the art efficiency values of air breathing gas turbines are used for the first calculations. The efficiency level is corrected by comparing various dimensionless data of the Helium turbomachine with an air gas turbine of similar dimensions. A single shaft configuration with a high speed axial turbine will give highest performance and simple construction. If a generator has to be driven at a conventional speed, a free power turbine configuration must be chosen. The choice of the configuration depends among others on the cost and availability of the asynchrone generator and frequency convertor.

Development of a Case Vibration Measurement System for the DC-990 Gas Turbine

1984 ◽  
Vol 106 (4) ◽  
pp. 935-939
Author(s):  
H. A. Kidd
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Cost Effective ◽  
Industrial Applications ◽  
Vibration Monitoring ◽  
Vibration Measurement ◽  
Monitoring Systems ◽  
Development Programs ◽  
Field Service ◽  
Service Staff

The continued use of gas turbines in industrial applications and increased customer desires for trend analysis has led gas turbine suppliers to develop sophisticated, reliable, cost-effective vibration monitoring systems. This paper discusses the application of case vibration monitoring systems and the design criteria for each component. Engine installation, transducer mounting brackets, types of transducers, interconnecting cables and connectors, charge amplifiers, and signal conditioning and monitoring are considered. Examples are given of the benefits experienced with the final system in several of Dresser Clark’s engine development programs, by manufacturing and production testing, and by Dresser’s field service staff.

Remote Condition Monitoring of a Peaking Gas Turbine

1991 ◽  
Author(s):  
Ralph E. Harris ◽  
Harold R. Simmons ◽  
Anthony J. Smalley ◽  
Richard M. Baldwin ◽  
George Quentin
Keyword(s):  
Gas Turbine ◽  
Condition Monitoring ◽  
Gas Turbines ◽  
Vibration Amplitude ◽  
Thermal Stabilization ◽  
Cost Effective ◽  
System Structure ◽  
Start Up ◽  
Data Content ◽  
Software And Hardware

This paper illustrates how software and hardware for telecommunications and data acquisition enable cost-effective monitoring of peaking gas turbines using personal computers. It describes the design and evaluation of a system which transmits data from each start-up and shutdown over 1,500 miles to a monitoring computer. It presents system structure, interfaces, data content, and management. The system captures transient sequences of acceleration, synchronization, loading, thermal stabilization, steady operation, shutdown and cooldown; it yields coherent sets of speed, load, temperature, journal eccentricity, vibration amplitude, and phase at intervals appropriately spaced in time and speed. The data may be used to characterize and identify operational problems.

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