Finite Element Prediction of Multi-Size Particulate Flow Through Three-Dimensional Pump Casing

Author(s):  
Krishnan V. Pagalthivarthi ◽  
John M. Furlan ◽  
Robert J. Visintainer

Flow through centrifugal pump casing is highly complex in nature due to the complex geometry of the casing. While simplified two dimensional modeling of pump casing reveals the overall flow pattern and pressure distribution, a complete 3D model of pump casing is essential to fully capture the interaction of the primary main stream flow and the secondary flows especially in areas of heavy recirculation. This paper presents steady state finite element simulation of multi-size particulate slurry flow through three dimensional pump casing. The flow field and concentration distribution is presented for different cross-sectional planes. The multi-size particulate flow simulation results are compared with two mono-size particle simulations using (1) the concentration weighted mean diameter of the slurry and (b) the D50 size of the slurry. Qualitative comparison is made with the wear rate predicted by the simulations and the field data. Simulations and field data show that at low flow rates, the side-wall gouging wear near the tongue region becomes significant.

2012 ◽  
Vol 487 ◽  
pp. 855-859
Author(s):  
Shi Lun Feng ◽  
Yu Ming Zhou ◽  
Pu Lin Li ◽  
Jun Li ◽  
Zhi Yong Li ◽  
...  

Abaqus finite element software can implement three-dimensional excavation design calculation, so authors used Python of Abaqus core language made the 3D design of foundation pit supporting program come ture and also did intensive study of mesh optimization during the process. Authors also did intensive comparison and analysis about grid division of the complex geometry foundation pit, through a regularization partion about a variety of special-shaped pit, we made the automatic division about the structural grid of all kinds of shapes foundation pit successful. On this basis, we achieved better calculation effects of the model. The article will introduce problems about optimization of grid in procedure.


Author(s):  
Ray R. Taghavi ◽  
Wonjin Jin ◽  
Mario A. Medina

A set of experimental analyses was conducted to determine static pressure drops inside non-metallic flexible, spiral wire helix core ducts, with different bent angles. In addition, Computational Fluid Dynamics (CFD) solutions were performed and verified by comparing them to the experimental data. The CFD computations were carried out to produce more systematic pressure drop information through these complex-geometry ducts. The experimental setup was constructed according to ASHRAE Standard 120-1999. Five different bent angles (0, 30, 45, 60, and 90 degrees) were tested at relatively low flow rates (11 to 89 CFM). Also, two different bent radii and duct lengths were tested to study flexible duct geometrical effects on static pressure drops. FLUENT 6.2, using RANS based two equations - RNG k-ε model, was used for the CFD analyses. The experimental and CFD results showed that larger bent angles produced larger static pressure drops in the flexible ducts. CFD analysis data were found to be in relatively good agreement with the experimental results for all bent angle cases. However, the deviations became slightly larger at higher velocity regimes and at the longer test sections. Overall, static pressure drop for longer length cases were approximately 0.01in.H2O higher when compared to shorter cases because of the increase in resistance to the flow. Also, the CFD simulations captured more pronounced static pressure drops that were produced along the sharper turns. The stronger secondary flows, which resulted from higher and lower static pressure distributions in the outer and inner surfaces, respectively, contributed to these higher pressure drops.


2012 ◽  
Vol 542-543 ◽  
pp. 1061-1064
Author(s):  
Hai Tao Mao ◽  
Xiao Ju Wang

The theme of this paper concentrates on hydro- projects’ seepage field in rocks, including the properties of the seepage which flow through both hole qualitative like rocks and fractured rocks. Present the finite element analyzing program which can solve the problem of three dimensional seepage field in hole qualitative rock medium. Apply the program some hydro-project, computed the seepage field in the dam foundation and dam abutments. Besides, further research is done on the decision of the model range limit. And the influence of the pariah shape.


2019 ◽  
Vol 17 (02) ◽  
pp. 1845002 ◽  
Author(s):  
J. F. Zhang ◽  
R. P. Niu ◽  
Y. F. Zhang ◽  
C. Q. Wang ◽  
M. Li ◽  
...  

Smoothed finite element method (S-FEM) is a new general numerical method which has been applied to solve various practical engineering problems. It combines standard finite element method (FEM) and meshfree techniques based on the weaken-weak (W2) formulation. This project, for the first time, develops a preprocessor software package SFEM-Pre for creating types of two-dimensional (2D) and three-dimensional (3D) S-FEM models following strictly the S-FEM theory. Because the software architecture of our 3D processor is the same as our 2D preprocessor, we will mainly introduce the 2D preprocessor in terms of software design for easier description, but the examples will include both 2D and 3D cases to fully demonstrate and validate the whole preprocessor of S-FEM. Our 2D preprocessor package is equipped with a graphical user interface (GUI) for easy use, and with a connectivity database for efficient computation. Schemes are developed for not only automatically meshes the problem domains using our GUI, but also accepts various geometry files made available from some existing commercial software packages, such as ABAQUS®and HyperMesh®. In order to improve the efficiency of our preprocessor, a parallel triangulation mesh generator has also been developed based on the advancing front technique (AFT) to create triangular meshes for complex geometry, and at the same time to create six types of connectivity needed for various S-FEM models. In addition, a database is implemented in our code to record all these connectivity to avoid duplicated calculation. Finally, intensive numerical experiments are conducted to validate the efficiency, accuracy and stability of our preprocessor codes. It is shown that with our preprocessor, an S-FEM can be created automatically without much human intervention for geometry of arbitrary complexity.


Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1956 ◽  
Author(s):  
Zheming Tong ◽  
Yue Li

Real-time estimation of three-dimensional field data for enclosed spaces is critical to HVAC control. This task is challenging, especially for large enclosed spaces with complex geometry, due to the nonuniform distribution and nonlinear variations of many environmental variables. Moreover, constructing and maintaining a network of sensors to fully cover the entire space is very costly, and insufficient sensor data might deteriorate system performance. Facing such a dilemma, gappy proper orthogonal decomposition (POD) offers a solution to provide three-dimensional field data with a limited number of sensor measurements. In this study, a gappy POD method for real-time reconstruction of contaminant distribution in an enclosed space is proposed by combining the POD method with a limited number of sensor measurements. To evaluate the gappy POD method, a computational fluid dynamics (CFD) model is utilized to perform a numerical simulation to validate the effectiveness of the gappy POD method in reconstructing contaminant distributions. In addition, the optimal sensor placement is given based on a quantitative metric to maximize the reconstruction accuracy, and the sensor placement constraints are also considered during the sensor design process. The gappy POD method is found to yield accurate reconstruction results. Further works will include the implementation of real-time control based on the POD method.


Author(s):  
L. J. Lenke ◽  
H. Simon

The numerical simulation of the flow within a return channel is reported in this paper. The investigated return channel is typically to join the exit from one stage of a centrifugal machine to the inlet of the next stage. These channel covers the range of extremely low flow coefficients. Different 3-D calculations with two different turbulence models (low-Reynolds-number k-ϵ and explicit algebraic Reynolds stress model) at the design point and part load range show the strongly three-dimensional flow structure with secondary flows on hub and shroud of the deswirl vanes. There are also significant separations downstream of the 180°-bend at suction and pressure side of the vanes. The presented numerical results are compared with experimental data in different planes and at the vane contour. The results indicate small differences between the turbulence models in the prediction of losses, flow angles and separation behavior at design point. At off-design conditions the turbulence models begin to deviate notably in their prediction of separation.


1982 ◽  
Author(s):  
A. S. Ücer ◽  
İ. Yeġen ◽  
T. Durmaz

A quasi-three-dimensional solution method is presented for subsonic flows through turbomachines of arbitrary geometry. Principal equations are based on Wu’s formulation of flow on blade-to-blade and hub-to-shroud surfaces, modified such that the same hub-to-shroud principal equation is used for all types of stream surfaces. Blade-to-blade surfaces are assumed to be surfaces of revolution. A stream function is used as the field variable. The problem is solved by finite element method. An iterative solution is used to find the quasi-three-dimensional solution. Solutions at hub, tip and mid height blade-to-blade surfaces are used to construct a mean hub-to-shroud surface and vice versa, until convergence is obtained. Results indicate that the developed technique is satisfactory for predicting the flow through turbomachine blades.


1972 ◽  
Vol 94 (4) ◽  
pp. 777-787 ◽  
Author(s):  
B. Lakshminarayana

A visualization study of the flow through a three ft dia model of a four bladed inducer, which is operated in air at a flow coefficient of 0.065, is reported in this paper. The flow near the blade surfaces, inside the rotating passages, downstream and upstream of the inducer is visualized by means of smoke, tufts, ammonia filament, and lampblack techniques. Flow is found to be highly three dimensional, with appreciable radial velocity throughout the entire passage. The secondary flows observed near the hub and annulus walls agree with qualitative predictions obtained from the inviscid secondary flow theory. Based on these investigations, methods of modeling the flow are discussed.


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