Index-Based Performance Assessment and Condition Monitoring of a Mobile Working Machine

Author(s):  
Vesa Ho¨ltta¨ ◽  
Matti Repo ◽  
Lauri Palmroth ◽  
Aki Putkonen

Real-time performance assessment and condition monitoring are potential new features in mobile working machines that have to run in a wide range of operating conditions. Condition monitoring and performance assessment are needed to be able to proactively correct impending faults before severe failures or machine stoppage occur. This paper presents a data-driven approach for machine performance assessment and condition monitoring based on indices representing the performance of a subsystem. Instead of adding new sensors, the indices are computed using existing data from the machine control system. Metrics for machine performance follow-up are derived from these multidimensional data, which have strong nonlinear correlations in certain measurement variables. Although the indices describe primarily the technical performance of the machine, they have proven to be valuable also in terms of condition monitoring of various machine functions. The indices summarize in a concise and easily comprehensible manner changes in performance.

Author(s):  
H. Zimmermann ◽  
R. Gumucio ◽  
K. Katheder ◽  
A. Jula

Performance and aerodynamic aspects of ultra-high bypass ratio ducted engines have been investigated with an emphasis on nozzle aerodynamics. The interference with aircraft aerodynamics could not be covered. Numerical methods were used for aerodynamic investigations of geometrically different aft end configurations for bypass ratios between 12 and 18, this is the optimum range for long missions which will be important for future civil engine applications. Results are presented for a wide range of operating conditions and effects on engine performance are discussed. The limitations for higher bypass ratios than 12 to 18 do not come from nozzle aerodynamics but from installation effects. It is shown that using CFD and performance calculations an improved aerodynamic design can be achieved. Based on existing correlations, for thrust and mass-flow, or using aerodynamic tailoring by CFD and including performance investigations, it is possible to increase the thrust coefficient up to 1%.


Author(s):  
R. Friso ◽  
N. Casari ◽  
M. Pinelli ◽  
A. Suman ◽  
F. Montomoli

Abstract Gas turbines (GT) are often forced to operate in harsh environmental conditions. Therefore, the presence of particles in their flow-path is expected. With this regard, deposition is a problem that severely affects gas turbine operation. Components’ lifetime and performance can dramatically vary as a consequence of this phenomenon. Unfortunately, the operating conditions of the machine can vary in a wide range, and they cannot be treated as deterministic. Their stochastic variations greatly affect the forecasting of life and performance of the components. In this work, the main parameters considered affected by the uncertainty are the circumferential hot core location and the turbulence level at the inlet of the domain. A stochastic analysis is used to predict the degradation of a high-pressure-turbine (HPT) nozzle due to particulate ingestion. The GT’s component analyzed as a reference is the HPT nozzle of the Energy-Efficient Engine (E3). The uncertainty quantification technique used is the probabilistic collocation method (PCM). This work shows the impact of the operating conditions uncertainties on the performance and lifetime reduction due to deposition. Sobol indices are used to identify the most important parameter and its contribution to life. The present analysis enables to build confidence intervals on the deposit profile and on the residual creep-life of the vane.


Inventions ◽  
2019 ◽  
Vol 4 (1) ◽  
pp. 16 ◽  
Author(s):  
Zine Aidoun ◽  
Khaled Ameur ◽  
Mehdi Falsafioon ◽  
Messaoud Badache

Two-phase ejectors play a major role as refrigerant expansion devices in vapor compression systems and can find potential applications in many other industrial processes. As a result, they have become a focus of attention for the last few decades from the scientific community, not only for the expansion work recovery in a wide range of refrigeration and heat pump cycles but also in industrial processes as entrainment and mixing enhancement agents. This review provides relevant findings and trends, characterizing the design, operation and performance of the two-phase ejector as a component. Effects of geometry, operating conditions and the main developments in terms of theoretical and experimental approaches, rating methods and applications are discussed in detail. Ejector expansion refrigeration cycles (EERC) as well as the related theoretical and experimental research are reported. New and other relevant cycle combinations proposed in the recent literature are organized under theoretical and experimental headings by refrigerant types and/or by chronology whenever appropriate and systematically commented. This review brings out the fact that theoretical ejector and cycle studies outnumber experimental investigations and data generation. More emerging numerical studies of two-phase ejectors are a positive step, which has to be further supported by more validation work.


Author(s):  
Christina Salpingidou ◽  
Dimitrios Misirlis ◽  
Zinon Vlahostergios ◽  
Stefan Donnerhack ◽  
Michael Flouros ◽  
...  

This work presents an exergy analysis and performance assessment of three recuperative thermodynamic cycles for gas turbine applications. The first configuration is the conventional recuperative (CR) cycle in which a heat exchanger is placed after the power turbine (PT). In the second configuration, referred as alternative recuperative (AR) cycle, a heat exchanger is placed between the high pressure and the PT, while in the third configuration, referred as staged heat recovery (SHR) cycle, two heat exchangers are employed, the primary one between the high and PTs and the secondary at the exhaust, downstream the PT. The first part of this work is focused on a detailed exergetic analysis on conceptual gas turbine cycles for a wide range of heat exchanger performance parameters. The second part focuses on the implementation of recuperative cycles in aero engines, focused on the MTU-developed intercooled recuperative aero (IRA) engine concept, which is based on a conventional recuperation approach. Exergy analysis is applied on specifically developed IRA engine derivatives using both alternative and SHR recuperation concepts to quantify energy exploitation and exergy destruction per cycle and component, showing the amount of exergy that is left unexploited, which should be targeted in future optimization actions.


Energies ◽  
2019 ◽  
Vol 12 (16) ◽  
pp. 3085 ◽  
Author(s):  
Lei Fu ◽  
Tiantian Zhu ◽  
Kai Zhu ◽  
Yiling Yang

Condition monitoring is used to assess the reliability and equipment efficiency of wind turbines. Feature extraction is an essential preprocessing step to achieve a high level of performance in condition monitoring. However, the fluctuating conditions of wind turbines usually cause sudden variations in the monitored features, which may lead to an inaccurate prediction and maintenance schedule. In this scenario, this article proposed a novel methodology to detect the multiple levels of faults of rolling bearings in variable operating conditions. First, signal decomposition was carried out by variational mode decomposition (VMD). Second, the statistical features were calculated and extracted in the time domain. Meanwhile, a permutation entropy analysis was conducted to estimate the complexity of the vibrational signal in the time series. Next, feature selection techniques were applied to achieve improved identification accuracy and reduce the computational burden. Finally, the ranked feature vectors were fed into machine learning algorithms for the classification of the bearing defect status. In particular, the proposed method was performed over a wide range of working regions to simulate the operational conditions of wind turbines. Comprehensive experimental investigations were employed to evaluate the performance and effectiveness of the proposed method.


Author(s):  
Daniel Briehl ◽  
Donald F. Schultz ◽  
Robert C. Ehlers

A combustion program is underway to evaluate fuel quality effects on gas turbine combustors. A rich-lean variable geometry combustor design was chosen to evaluate fuel quality effects over a wide range of primary and secondary zone equivalence ratios at simulated engine operating conditions. The first task of this effort, was to evaluate the performance of the variable geometry combustor. The combustor incorporates three stations of variable geometry to control primary and secondary zone equivalence ratio and overall pressure loss. Geometry changes could be made while a test was in progress through the use of remote control actuators. The primary zone liner was water cooled to eliminate the concern of liner durability. Emissions and performance data were obtained at simulated engine conditions of 80 percent and full power. Inlet air temperature varied from 611 to 665 K, inlet total pressure varied from 1.02 to 1.24 MPa, reference velocity was 18.0 m/sec and exhaust gas temperature was a constant 1400 K.


Author(s):  
A. G. Plackett

The objective of the system is to control the car heater temperature to ensure an optimum comfort level, without the need for periodic adjustment, despite variations in ambient temperature and vehicle usage. Reasons for choosing a particular type of system are explained. The operation is analysed, and expressed in terms of an equation. Difficulties in solution due to non-linear terms are overcome with the aid of a digital computer. Test data on the system components and vehicle characteristics are used in the computer program to obtain a prediction of the accuracy of temperature control over a wide range of operating conditions. Predicted performance is compared with actual road tests results for an installation. Design optimization is facilitated by using the computer to examine the effect of system parameter changes on the overall performance.


Sign in / Sign up

Export Citation Format

Share Document