scholarly journals CFD Study of Nozzle Configurations for Ultra High Bypass Engines

Author(s):  
H. Zimmermann ◽  
R. Gumucio ◽  
K. Katheder ◽  
A. Jula

Performance and aerodynamic aspects of ultra-high bypass ratio ducted engines have been investigated with an emphasis on nozzle aerodynamics. The interference with aircraft aerodynamics could not be covered. Numerical methods were used for aerodynamic investigations of geometrically different aft end configurations for bypass ratios between 12 and 18, this is the optimum range for long missions which will be important for future civil engine applications. Results are presented for a wide range of operating conditions and effects on engine performance are discussed. The limitations for higher bypass ratios than 12 to 18 do not come from nozzle aerodynamics but from installation effects. It is shown that using CFD and performance calculations an improved aerodynamic design can be achieved. Based on existing correlations, for thrust and mass-flow, or using aerodynamic tailoring by CFD and including performance investigations, it is possible to increase the thrust coefficient up to 1%.

Author(s):  
Ioannis Vlaskos ◽  
Ennio Codan ◽  
Nikolaos Alexandrakis ◽  
George Papalambrou ◽  
Marios Ioannou ◽  
...  

The paper describes the design process for a controlled pulse turbocharging system (CPT) on a 5 cylinder 4-stroke marine engine and highlights the potential for improved engine performance as well as reduced smoke emissions under steady state and transient operating conditions, as offered by the following technologies: • controlled pulse turbocharging, • high pressure air injection onto the compressor impeller as well as into the air receiver, and • an electronic engine control system, including a hydraulic powered electric actuator. Calibrated engine simulation computer models based on the results of tests performed on the engine in its baseline configuration were used to design the CPT components. Various engine tests with CPT under steady state and transient operating conditions show the engine optimization process and how the above-mentioned technologies benefit engine behavior in both generator and propeller law operation.


2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Philip L. Andrew ◽  
Harika S. Kahveci

Avoiding aerodynamic separation and excessive shock losses in gas turbine turbomachinery components can reduce fuel usage and thus reduce operating cost. In order to achieve this, blading designs should be made robust to a wide range of operating conditions. Consequently, a design tool is needed—one that can be executed quickly for each of many operating conditions and on each of several design sections, which will accurately capture loss, turning, and loading. This paper presents the validation of a boundary layer code, MISES, versus experimental data from a 2D linear cascade approximating the performance of a moderately loaded mid-pitch section from a modern aircraft high-pressure turbine. The validation versus measured loading, turning, and total pressure loss is presented for a range of exit Mach numbers from ≈0.5 to 1.2 and across a range of incidence from −10 deg to +14.5 deg relative to design incidence.


Author(s):  
E. Benvenuti ◽  
B. Innocenti ◽  
R. Modi

This paper outlines parameter selection criteria and major procedures used in the PGT 25 gas turbine power spool aerodynamic design; significant results of the shop full-load tests are also illustrated with reference to both overall performance and internal flow-field measurements. A major aero-design objective was established as that of achieving the highest overall performance levels possible with the matching to latest generation aero-derivative gas generators; therefore, high efficiencies were set as a target both for the design point and for a wide range of operating conditions, to optimize the turbine’s uses in mechanical drive applications. Furthermore, the design was developed to reach the performance targets in conjunction with the availability of a nominal shaft speed optimized for the direct drive of pipeline booster centrifugal compressors. The results of the full-load performance testing of the first unit, equipped with a General Electric LM 2500/30 gas generator, showed full attainment of the design objectives; a maximum overall thermal efficiency exceeding 37% at nominal rating and a wide operating flexibility with regard to both efficiency and power were demonstrated.


Author(s):  
R. Friso ◽  
N. Casari ◽  
M. Pinelli ◽  
A. Suman ◽  
F. Montomoli

Abstract Gas turbines (GT) are often forced to operate in harsh environmental conditions. Therefore, the presence of particles in their flow-path is expected. With this regard, deposition is a problem that severely affects gas turbine operation. Components’ lifetime and performance can dramatically vary as a consequence of this phenomenon. Unfortunately, the operating conditions of the machine can vary in a wide range, and they cannot be treated as deterministic. Their stochastic variations greatly affect the forecasting of life and performance of the components. In this work, the main parameters considered affected by the uncertainty are the circumferential hot core location and the turbulence level at the inlet of the domain. A stochastic analysis is used to predict the degradation of a high-pressure-turbine (HPT) nozzle due to particulate ingestion. The GT’s component analyzed as a reference is the HPT nozzle of the Energy-Efficient Engine (E3). The uncertainty quantification technique used is the probabilistic collocation method (PCM). This work shows the impact of the operating conditions uncertainties on the performance and lifetime reduction due to deposition. Sobol indices are used to identify the most important parameter and its contribution to life. The present analysis enables to build confidence intervals on the deposit profile and on the residual creep-life of the vane.


Author(s):  
Leonardo Melloni ◽  
Petros Kotsiopoulos ◽  
Anthony Jackson ◽  
Vassilios Pachidis ◽  
Pericles Pilidis

Especially in aircraft applications, the inlet flow is quite often non uniform resulting in severe changes in compressor performance and hence, engine performance. The magnitude of this phenomenon can be amplified in military engines due to the complex shape of intake ducts and the extreme flight conditions. The usual approach to engine performance simulation is based on non-dimensional maps for compressors and turbines and assumes uniform flow characteristics throughout the engine. In the context of the whole engine performance, component-level, complex physical processes, such as compressor inlet flow distortion, can not be captured and analyzed. This work adopts a simulation strategy that allows the performance characteristics of an engine component, resolved from a detailed, high-fidelity analysis, to be transferred to an engine system analysis carried out at a lower level of fidelity. The methodology described in this paper utilizes an object-oriented, zero-dimensional gas turbine modeling and performance simulation system and a high-fidelity, three-dimensional, computational fluid dynamics (CFD), low-pressure compressor model. The CFD model is based on the overall geometry and performance of the low-pressure compressor of a modern, two-spool, low by-pass ratio (LBR) military turbofan engine and is subjected to both clean and distorted inlet flows. The analysis involves the generation of two characteristic maps for the first stage of the LP compressor from CFD simulations that account for a range of operating conditions and power settings with a uniform and a distorted inlet flow. The same simulation strategy could be adopted for other engine components such as the intake or the high-pressure compressor and for different magnitudes and types of distortion (i.e. radial, circumferential). By integrating the CFD-generated maps, into the 0-D engine analysis system, this paper presents a relative comparison between the ‘uniform-inlet’ engine performance (baseline compressor stage map) and the engine performance obtained after using the map accounting for a typical extent of stratified inlet distortion. The analysis carried out by this study, demonstrates relative changes in the simulated engine performance larger than 1%.


Inventions ◽  
2019 ◽  
Vol 4 (1) ◽  
pp. 16 ◽  
Author(s):  
Zine Aidoun ◽  
Khaled Ameur ◽  
Mehdi Falsafioon ◽  
Messaoud Badache

Two-phase ejectors play a major role as refrigerant expansion devices in vapor compression systems and can find potential applications in many other industrial processes. As a result, they have become a focus of attention for the last few decades from the scientific community, not only for the expansion work recovery in a wide range of refrigeration and heat pump cycles but also in industrial processes as entrainment and mixing enhancement agents. This review provides relevant findings and trends, characterizing the design, operation and performance of the two-phase ejector as a component. Effects of geometry, operating conditions and the main developments in terms of theoretical and experimental approaches, rating methods and applications are discussed in detail. Ejector expansion refrigeration cycles (EERC) as well as the related theoretical and experimental research are reported. New and other relevant cycle combinations proposed in the recent literature are organized under theoretical and experimental headings by refrigerant types and/or by chronology whenever appropriate and systematically commented. This review brings out the fact that theoretical ejector and cycle studies outnumber experimental investigations and data generation. More emerging numerical studies of two-phase ejectors are a positive step, which has to be further supported by more validation work.


Author(s):  
Vesa Ho¨ltta¨ ◽  
Matti Repo ◽  
Lauri Palmroth ◽  
Aki Putkonen

Real-time performance assessment and condition monitoring are potential new features in mobile working machines that have to run in a wide range of operating conditions. Condition monitoring and performance assessment are needed to be able to proactively correct impending faults before severe failures or machine stoppage occur. This paper presents a data-driven approach for machine performance assessment and condition monitoring based on indices representing the performance of a subsystem. Instead of adding new sensors, the indices are computed using existing data from the machine control system. Metrics for machine performance follow-up are derived from these multidimensional data, which have strong nonlinear correlations in certain measurement variables. Although the indices describe primarily the technical performance of the machine, they have proven to be valuable also in terms of condition monitoring of various machine functions. The indices summarize in a concise and easily comprehensible manner changes in performance.


2009 ◽  
Vol 12 (14) ◽  
pp. 77-85
Author(s):  
Cong Thanh Huynh ◽  
Kang Joon-Kyoung ◽  
Noh Ki-Cholo ◽  
Lee Jong-Tai ◽  
Mai Xuan Pham

The development of a hydrogen-fueled engine using an external mixture (e.g., using port injection) with high efficiency and high power is dependent on the control of backfire. This work has developed a method to control backfire by reducing the valve overlap period. For this goal, a single-cylinder hydrogen-fueled research engine with a mechanical continuous variable valve timing (MCVVT) system was developed. This facility provides a wide range of valve overlap periods that can be continuously and independently varied during firing operation. In experiments, the behavior of backfire occurrence and engine performance are determined as functions of the valve overlap period for fuel-air equivalence ratios between 0.25 and 1.2. The results showed that the research engine with the MCVVT system has similar performance to a conventional engine, and is especially effective in controlling the valve overlap period. The obtained results demonstrate that decreasing the valve overlap period may be one of the methods for controlling backfire in a H engine. Also, a method for compensating performance loss due to shortened valve overlap period is recommended.


Author(s):  
Ambrish ◽  
Nand Kumar Singh

In steam turbine power plants, the appropriate design of the last stage blades is critical in determining the plant efficiency and reliability. The development of LP module for desert applications is finding applications for a number of industrial steam turbine operating with air cooled condensers. The conventional LP Module for water cooled condenser operates at low back pressure (Pexit = 0.09 bar) and are generally not suitable for high back pressure application. This paper focuses on the aerodynamic design & optimization of last stages of LP blade module for high back pressure application and validation through 3D CFD. The guide and moving blade are designed with seven equally-spaced profiles section from hub to shroud through Axstream S/w. The profile and incidence losses are minimized for the design and off-design conditions. Aeromechanical design of LP blade module consisting of 2 stages for 0.2 bar back pressure, 1.1 bar inlet static pressure and a mass flow of 61.2 kg/s is carried out. An optimization process through a streamline curvature code and design optimization software using Optimus is established and flow path contours is optimized thoroughly, a total to total efficiency of 81.4% is achieved for the rated condition. The off-design performance is investigated for a wide range of operating conditions, especially at low volume flow rate of steam condition.


Author(s):  
Kuo Yang ◽  
Pingen Chen

Abstract Modern Diesel engines have become highly complex multi-input multi-output systems. Controls of modern Diesel engines to meet various requirements such as high fuel efficiency and low NOx and particulate matter (PM) emissions, remain a great challenge for automotive control community. While model-based controls have demonstrated significant potentials in achieving high Diesel engine performance. Complete and high-fidelity control-oriented Diesel engine models are much needed as the foundations of model-based control system development. In this study, a semi-physical, mean-value control-oriented model of a turbocharged Diesel engine equipped with high-pressure exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) is developed and experimentally validated. The static calibration of Diesel engine model is achieved with the least-square optimization methodology using the experimental test data from a physical Diesel engine platform. The normalized root mean square errors (NRMSEs) of the calibration results are in the range of 0.1095 to 0.2582. The cross-validation results demonstrated that the model was capable of accurately capturing the engine torque output and NOx emissions with the control inputs of EGR, VGT and Start of Injection timing (SOI) in wide-range operating conditions.


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