Prediction of Kingpin/Fifthwheel Forces for Tractor-Semitrailers During Typical Operating Maneuvers

2007 ◽  
Author(s):  
Brent Shoffner ◽  
James Allen ◽  
Moustafa El-Gindy ◽  
Wayne Evenson ◽  
Mario A. Scaglione
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Modeling And Simulation ◽  
Computer Simulations ◽  
Literature Search ◽  
Simulation Software ◽  
Element Analysis ◽  
Supporting Structure ◽  
Fea Model ◽  
Age Related

Visual inspections of selected semitrailers during routine equipment checks revealed that the kingpin bent in the direction of 180 degrees from the direction that the semitrailer is towed. Confirmation from semitrailer repair facilities found that in some cases the semitrailer’s supporting structure developed unexpected cracks. These cracks were not thought to be age related but were most likely caused by high stresses from unknown high loads. In an effort to determine the forces at the kingpin and fifthwheel, TruckSim® modeling and simulation software was utilized to predict the forces in all three directions during various operating maneuvers. Computer simulations suggest the largest forces are experienced during coupling operations as opposed to severe maneuvering or braking. The development of a Finite Element Analysis (FEA) model of the tractor-semitrailer coupling determined that high coupling speeds would overload the kingpin-fifthwheel structure. The FEA model also allowed researchers to determine that a damping system would lower the forces at the kingpin-fifthwheel interface to the magnitude of forces experienced during normal operations. A literature search found no valid documented tests, and determined the SAE J133 kingpin loading requirements were incorrect.

Finite Element Analysis Model of Corrosion Fatigue for TIG Welding Workpiece

2016 ◽  
Vol 707 ◽  
pp. 154-158
Author(s):  
Somsak Limwongsakorn ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan
Keyword(s):  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Corrosion Fatigue ◽  
Welding Process ◽  
Simulation Software ◽  
Tig Welding ◽  
Element Analysis ◽  
Fea Model

The proposed finite element analysis (FEA) model was constructed using FEA simulation software, ANSYS program, for determining effects of corrosion fatigue (CF) from TIG welding process on AISI 304 stainless steel workpiece. The FEA model of TIG welding process was developed from Goldak's double ellipsoid moving heat source. In this paper, the residual stress results obtained from the FEA model were consistent with results from the X-ray diffraction (XRD) method. The residual stress was further used as an input in the next step of corrosion fatigue analysis. The predictive CF life result obtained from the FEA CF model were consistent with the value obtained from stress-life curve (S-N curve) from the reference literaturature. Therefore, the proposed FEA of CF model was then used for predicting the corrosion fatigue life on TIG welding workpiece, the results from the model showed the corrosion fatigue life of 1,794 cycles with testing condition of the frequency ( f ) = 0.1 Hz and the equivalent load of 67.5 kN (equal to 150 MPa) with R = 0.25.

Tire Bead Overheating in Urban Buses and Trucks Using Drum Brake Systems

1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier
Keyword(s):  
Heat Transfer ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Energy ◽  
Structural Integrity ◽  
Experimental Temperature ◽  
Temperature Profiles ◽  
Element Analysis ◽  
Drum Brake ◽  
Fea Model

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.

Finite Element Analysis and Investigation of Double-Row Piles Supporting Structure

2013 ◽  
Vol 838-841 ◽  
pp. 779-785
Author(s):  
Liang Gu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Distribution ◽  
Maximum Shear Stress ◽  
Horizontal Displacement ◽  
Deep Foundation ◽  
Foundation Pit ◽  
Double Row ◽  
Element Analysis ◽  
Supporting Structure

The double-row piles supporting structure is a new type of supporting and protecting for deep foundation excavation. It is widely used to in design of deep foundation pit. Now how to simply and effectively design the structure of double-row piles is in a research and discuss stage. Using the Midas GTS finite element method, the displacement and stress distribution of double-row piles in the different stages of excavation are obtained, and the horizontal displacement and stress distribution of double-row piles in the different stages of excavation are calculated. The results of Midas GTS finite element analysis as follows: (1) after the excavation of foundation pit, the horizontal displacement of pile-top is maximum. The horizontal displacement decreases gradually with depth increases. And the displacement of front row piles is larger than that of back row piles; (2) the maximum shear stress is at the distance 5m to the foundation basement. The higher bending moment at the pile-top and the distance 10m to the foundation basement are consistent with the actual monitoring date. (3) the results of finite element analysis is close to the Richard software and actual monitoring data. It is show that using the finite element analysis to analyze the double-row piles supporting structure with is veritable and credible.

Finite Element Analysis of Automobile Drive Axle Housing Based on ANSYS

2015 ◽  
Vol 741 ◽  
pp. 223-226
Author(s):  
Hai Bin Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Dynamic Performance ◽  
Element Analysis ◽  
Shell Elements ◽  
Fea Model ◽  
Automobile Design ◽  
Housing Structure ◽  
Drive Axle ◽  
Drive Axle Housing

The performance of automobile drive axle housing structure affects whether the automobile design is successful or not. In this paper, the author built the FEA model of a automobile drive axle housing with shell elements by ANSYS. In order to building the optimization model of the automobile drive axle housing, the author studied the static and dynamic performance of it’s structure based on the model.

3D FEA Modeling of Hard Turning

2002 ◽  
Vol 124 (2) ◽  
pp. 189-199 ◽  
Author(s):  
Y. B. Guo ◽  
C. R. Liu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Geometric Model ◽  
Friction Model ◽  
Dominant Factor ◽  
Analysis Model ◽  
Element Analysis ◽  
Plastic Properties ◽  
Fea Model ◽  
Model Predictions

A practical explicit 3D finite element analysis model has been developed and implemented to analyze turning hardened AISI 52100 steels using a PCBN cutting tool. The finite element analysis incorporated the thermo-elastic-plastic properties of the work material in machining. An improved friction model has been proposed to characterize tool-chip interaction with the friction coefficient and shear flow stresses determined by force calibration and material tests, respectively. A geometric model has been established to simulate a 3D turning. FEA Model predictions have reasonable accuracy for chip geometry, forces, residual stresses, and cutting temperatures. FEA model sensitivity analysis indicates that the prediction is consistent using a suitable magnitude of material failure strain for chip separation, the simulation gives reasonable results using the experimentally determined material properties, the proposed friction model is valid and the sticking region on the tool-chip interface is a dominant factor of model predictions.

A Finite Element Analysis Study of Non-Linear Behavior in a Bolted Connection

1999 ◽  
Author(s):  
Richard B. Englund ◽  
David H. Johnson ◽  
Shannon K. Sweeney
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Sliding Friction ◽  
Element Model ◽  
Element Analysis ◽  
Bolted Connection ◽  
Fea Model ◽  
Linear Behavior ◽  
Radial Loading ◽  
The Finite Element Model

Abstract A finite element analysis (FEA) model of the interaction of a nut and bolt was used to investigate the effects of sliding, friction, and yielding in a bolted connection. The finite element model was developed as a two-dimensional, axisymmetric system, which allowed the study of axial and radial loading and displacements. This model did not permit evaluation of hoop or torsional effects such as tightening or the helical thread form. Results presented in this paper include the distribution of load between consecutive threads, the relative sliding along thread faces, and the stress distribution and regions of yielding in the model. Finally, a comparison to previous, linear analysis work and to published experimental data is made to conclude the paper.

Fatigue Strength Study on Radial Bogie Vice Frame Based on Finite Element Analysis

2015 ◽  
Vol 723 ◽  
pp. 96-99
Author(s):  
Xiao Wei Wang ◽  
Mao Xiang Lang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Fatigue Strength ◽  
Structural Strength ◽  
Simulation Software ◽  
Experimental Result ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
The Stability

The vice frame bears and transfers the forces and loads between the bogie and the vehicle body.The strength of the vice frame relates directly to the stability and smoothness of the vehicle. In this study, finite element analysis is utilized first to analyse the structural strength and fatigue life of the vice frame, and the recognize the weak parts of its structure in order to enhance its structural strength in the following design work.The finite element analysis is performed on a simulation software Ansys. Then an experiment is designed to test the fatigue strength of the vice frame. The experimental result indicates that the fatigue strength of the object corresponds to the standards and the finite element analysis has high feasibility in solving this kind of problem.

Finite Element Analysis on Key Components of Horizontal Refuse Compactor

2013 ◽  
Vol 584 ◽  
pp. 24-28
Author(s):  
He Nan Chen ◽  
Shou Cheng Wang ◽  
Yuan Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Sharp Increase ◽  
Simulation Software ◽  
Element Analysis ◽  
Operation Efficiency ◽  
Fea Simulation ◽  
Environmental Amelioration

This subject is proposed via authentic market investigation, based on the sharp increase of household garbage in urban cities and urgent demand for environmental amelioration in recent years. Taking horizontal refuse compactor as an example, this paper optimizes the configuration of key components of refuse compactors, by employing Finite Element Analysis (FEA) method, aiming to select the most appropriate components to equip compactors, whose operation efficiency can be markedly enhanced. The statics analysis for each key component is individually conducted by applying ABAQUS, the FEA simulation software, to test the reliability of this new structure.

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