A Note on Flow Regimes and Churning Loss Modelling

Author(s):  
C. Changenet ◽  
G. Leprince ◽  
F. Ville ◽  
P. Velex

The purpose of this study is to investigate the various fluid flow regimes generated by a pinion running partly immersed in an oil bath and the corresponding churning power losses. In a series of papers, the authors have established several loss formulae whose validity depends on two different flow regimes characterized via a critical Reynolds number. Based on some new measurements for transient operating conditions, it has been found that the separation in two regimes may be not accurate enough for wide-faced gears and high temperatures. An extended formulation is therefore proposed which, apart from viscous forces, introduces the influence of centrifugal effects. The corresponding results agree well with the experimental measurements from a number of gears and operating conditions (speed, temperature). Finally, the link between churning and windage losses is examined and it is concluded that the physical mechanisms are different thus making it difficult to establish a general correlation between the two phenomena. In particular, it is shown that tooth geometry is of secondary importance on churning whereas, the air-lubricant circulation being different for spur and helical gears, it substantially impacts windage.

2011 ◽  
Vol 133 (12) ◽  
Author(s):  
C. Changenet ◽  
G. Leprince ◽  
F. Ville ◽  
P. Velex

The purpose of this study is to investigate the various fluid flow regimes generated by a pinion running partly immersed in an oil bath and the corresponding churning power losses. In a series of papers, the authors have established several loss formulae whose validity depends on two different flow regimes characterized via a critical Reynolds number. Based on some new measurements for transient operating conditions, it has been found that the separation in two regimes may be not accurate enough for wide-faced gears and high temperatures. An extended formulation is therefore proposed which, apart from viscous forces, introduces the influence of centrifugal effects. The corresponding results agree well with the experimental measurements from a number of gears and operating conditions (speed and temperature). Finally, the link between churning and windage losses is examined and it is concluded that the physical mechanisms are different thus making it difficult to establish a general correlation between the two phenomena. In particular, it is shown that tooth geometry is of secondary importance on churning whereas, the air-lubricant circulation being different for spur and helical gears, it substantially impacts windage.


Author(s):  
C. Changenet ◽  
P. Velex

In a previous paper, a series of analytical formulas were presented enabling accurate predictions of churning losses for one gear which is typical of automotive transmission geometry. However, this formulation does not take into account the influence of flanges and deflectors. In order to extend the proposed methodology, a test rig has been set up in which several moveable walls can be inserted thus making it possible to modify the radial and axial clearances, i.e., the distances between the tested gear and the walls. Based on a qualitative evaluation of the various fluid flow regimes possible in gearboxes, the influence of the global volume of the oil sump on churning losses is analyzed. By considering a number of flange and deflector arrangements, the following conclusions are drawn: a) radial clearances have a weaker influence than axial clearances and, b) power losses can be minimized by properly chosen axial clearances.


2018 ◽  
Vol 140 (3) ◽  
Author(s):  
J. Polly ◽  
D. Talbot ◽  
A. Kahraman ◽  
A. Singh ◽  
H. Xu

In this study, load-independent (spin) power losses of a gearbox operating under dip-lubrication conditions are investigated experimentally using a final-drive helical gear pair from an automotive transmission as the example system. A dedicated gearbox is developed to operate a single gear or a gear pair under given speed and temperature conditions. A test matrix that consists of sets of tests with: (i) a single spur, helical gears, or disks with no teeth and (ii) helical gear pairs is executed at various temperatures, immersion depths, and pinion positions relative to its mating gear. Power losses from single gear and gear pair at identical operating conditions are compared to quantify the components of the total spin loss in the form of losses due to gear drag, gear mesh pocketing, and bearings and seals.


Electronics ◽  
2021 ◽  
Vol 10 (3) ◽  
pp. 324
Author(s):  
Carmelo Barbagallo ◽  
Santi Agatino Rizzo ◽  
Giacomo Scelba ◽  
Giuseppe Scarcella ◽  
Mario Cacciato

This work presents a step-by-step procedure to estimate the lifetime of discrete SiC power MOSFETs equipping three-phase inverters of electric drives. The stress of each power device when it is subjected to thermal jumps from a few degrees up to about 80 °C was analyzed, starting from the computation of the average power losses and the commitment of the electric drive. A customizable mission profile was considered where, by accounting the working conditions of the drive, the corresponding average power losses and junction temperatures of the SiC MOSFETs composing the inverter can be computed. The tool exploits the Coffin–Manson theory, rainflow counting, and Miner’s rule for the lifetime estimation of the semiconductor power devices. Different operating scenarios were investigated, underlying their impact on the lifetime of SiC MOSFETs devices. The lifetime estimation procedure was realized with the main goal of keeping limited computational efforts, while providing an effective evaluation of the thermal effects. The method enables us to set up any generic mission profile from the electric drive model. This gives us the possibility to compare several operating scenario of the drive and predict the worse operating conditions for power devices. Finally, although the lifetime estimation tool was applied to SiC power MOSFET devices for a general-purpose application, it can be extended to any type of power switch technology.


2017 ◽  
Vol 96 (3) ◽  
Author(s):  
Fabian B. Wadsworth ◽  
Jérémie Vasseur ◽  
Edward W. Llewellin ◽  
Katherine J. Dobson ◽  
Mathieu Colombier ◽  
...  

1969 ◽  
Vol 9 (03) ◽  
pp. 293-300 ◽  
Author(s):  
J.E. Varnon ◽  
R.A. Greenkorn

Abstract This paper reports an investigation of unstable fingering in two-fluid flow in a porous medium to determine if lambda the dimensionless finger width, is unique For a viscous finger A is the ratio of finger width to the distance between the tips of the two trailing fingers adjacent to the leading finger. For a gravity finger lambda is defined as the ratio of finger width, to "height" of the medium perpendicular to hulk flow. This work confirms previous experiments and existing theory that for viscous fingering lambda approaches a value of 0.5 with increasing ratio of viscous to interfacial force. However, for a given fluid pair and given, medium, this ratio can he increased only by increasing the, velocity. Experiments on gas liquid systems show that the asymptotic value of lambda with velocity is not always 0.5. Apparently, for gas-liquid systems, the influence of the interfacial force cannot always he eliminated by increasing the velocity. For such systems lambda is a function of fluid pair and media permeability. If the gravity force normal to the hulk permeability. If the gravity force normal to the hulk flow is active, it damps out the viscous fingers except for an underlying or overlying finger. The dimensionless width of this gravity finger strongly depends on velocity and height of the medium, as well as the fluid and media properties. The existing experiments and theories are reviewed and the gravity, stable, and viscous flow regimes are described in view of these experiments and theories. The existence of a gravity-dominated unstable regime, a gravity-viscous balanced stable regime, and a viscous-anminated regime was demonstrated experimentally by increasing flow velocity bin a rectangular glass head model. Asymptotic values of the dimensionless finger width were determined in various-sized Hele-Shaw models with gravity perpendicular and parallel to flow. The dimensionless perpendicular and parallel to flow. The dimensionless finger width lambda was determined as a function of applied force, flow resistance, and fluid properties. The results are interpreted dimensionally. Some comments are made concerning possible scaling and meaningful extensions of theory to describe these regimes in three-dimensional flow. Previous description of unstable two-fluid flow in porous media is mainly restricted to studies of viscous-dominated instability. The direction of this study is to provide data and understanding to consider the more realistic problem of predicting flow in three dimensions that may result in instabilities that are combinations of all, four flow regimes. Introduction The unstable flow of two fluids is characterized by interface changes between the fluids as a result of changes in relative forces. In a given porous medium and for a given fluid pair the gravity force dominates flow at low displacement velocities. As the velocity increases the viscous forces begin to affect flow significantly, and eventually there is a balance between effects of the gravity and viscous forces. As velocity increases further, the viscous force dominates flow. In the plane parallel to gravity, four flow regimes result as the velocity is increased: a gravity-induced stable flow regime; a gravity-dominated unstable flow regime; a stable regime resulting from a balance between gravity and viscous forces; and a viscous-induced unstable flow regime. The gravity-induced stable regime is represented schematically in Fig. 1a. This general flow pattern persists with the displacing fluid contacting all of persists with the displacing fluid contacting all of the in-place fluid until the interface becomes parallel to the bulk flow. At this velocity a gravity finger forms, and the interface, is unstable in that the length of the gravity finger grows and the fluid behind the nose of the finger is practically nonmobile because of the small pressure gradient along the finger. The gravity-dominated unstable flow is shown schematically in Fig. 1b. As the injection rate is increased, the gravity finger thickens, perhaps until it spans the medium creating a stable interface where all of the in-place, fluid is again mobile. This regime would, not occur in the absence of gravity. It occurs due to the counter effects of the gravity and viscous forces (Fig. 1c). As the velocity of the displacing fluid increases, the viscous forces dominate, and, the interface breaks into viscous fingers (Fig. 1d). SPEJ p. 293


2021 ◽  
Vol 19 (1) ◽  
pp. 33
Author(s):  
A.A. Pashali ◽  
R.S. Khalfin ◽  
D.V. Silnov ◽  
A.S. Topolnikov ◽  
B.M. Latypov ◽  
...  

Vestnik MGTU ◽  
2020 ◽  
Vol 23 (4) ◽  
pp. 345-353
Author(s):  
E. I. Gracheva ◽  
A. N. Gorlov ◽  
A. N. Alimova

Determination of the main characteristics of the topology and technical condition of equipment underoperating conditions is necessary for analyzing and assessing power and electricity losses in intrashoplow-voltage industrial power supply networks. A comparative analysis of the technical characteristicsof automatic circuit breakers VA57-31 (KEAZ), NSX100 TM-D (Schneider Electric), DPX3 160 (Legrand), Tmax XT1 TMD (ABB) has shown that the main technical parameters of the machines are close in their values. At that it has been found out that automatic switches of the BA57-31 series have the lowest value of power losses per pole (7.5 W), whereas the automatic switches of the Tmax XT1 TMD series have the highest value (10 W). Thus, under the operating conditions of the equipment, the lowest value of power and electricity losses is characteristic of low-voltage electrical networks with installed circuit breakers of the BA57-31 series, and the highest value of losses is noted in in-shop systems with installed circuit breakers Tmax XT1 TMD. Using catalog data, the dependences of active power losses in circuit breakers on rated currents have been established; the algorithms have been developed and the obtained dependences have been modeled using approximating functions. The standard deviation of the compiled approximating functions has been calculated. Analytical expressions of the dynamics of power losses per pole have been determined as a function of the rated current. The graphical dependences of the investigated parameters of low-voltage equipment have been presented. The developed models are recommended to be used to increase the reliability of the assessment and refinement of the amount of active power and electricity losses in low-voltage electrical networks of industrial power supply systems, agrotechnical complexes, and enterprises of the public utility sector.


ACC Journal ◽  
2021 ◽  
Vol 27 (1) ◽  
pp. 29-36
Author(s):  
Martin Pustka ◽  
Pavel Šidlof

A vibration having a character of self-excited chatter oscillation known from machine tools is observed during intermittent motion of ink rollers of offset printing machines. This vibration occurs under specific operating conditions and is often accompanied by an increased noise level. To explain this unusual vibration behavior, a simple analytical model of two rollers interaction is derived. The calculated oscillation is compared with the measurement of ductor roller displacement. The model results confirm the possibility of self-excited vibration development in the presence of viscous forces, negative damping effects and continuous supply of external energy from roller rotation.


Author(s):  
Shao-Wen Chen ◽  
Caleb S. Brooks ◽  
Chris Macke ◽  
Takashi Hibiki ◽  
Mamoru Ishii ◽  
...  

In order to investigate the possible effect of seismic vibration on two-phase flow dynamics and thermal-hydraulics of a nuclear reactor, experimental tests of adiabatic air-water two-phase flow under low-frequency vibration were carried out in this study. An eccentric cam vibration module operated at low motor speed (up to 390rpm) was attached to an annulus test section which was scaled down from a prototypic BWR fuel assembly sub-channel. The inner and outer diameters of the annulus are 19.1mm and 38.1mm, respectively. The two-phase flow operating conditions cover the ranges of 0.03≤<jg> ≤1.46m/s and 0.25≤<jf>≤1.00m/s and the vibration displacement ranges from ±0.8mm to ±22.2mm. Steady-state area-averaged instantaneous and time-averaged void fraction was recorded and analyzed in stationary and vibration experiments. A neural network flow regime identification technique and fast Fourier transformation (FFT) analysis were introduced to analyze the flow regimes and void signals under stationary and vibration conditions. Experimental results reveal possible changes in flow regimes under specific flow and vibration conditions. In addition, the instantaneous void fraction signals were affected and shown by FFT analysis. Possible reasons for the changes include the applied high acceleration and/or induced resonance at certain ports under the specific flow and vibration conditions.


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