scholarly journals Use of SCADA Data for Failure Detection in Wind Turbines

Author(s):  
Kyusung Kim ◽  
Girija Parthasarathy ◽  
Onder Uluyol ◽  
Wendy Foslien ◽  
Shuangwen Sheng ◽  
...  

High operations and maintenance costs for wind turbines reduce their overall cost effectiveness. One of the biggest drivers of maintenance cost is unscheduled maintenance due to unexpected failures. Continuous monitoring of wind turbine health using automated failure detection algorithms can improve turbine reliability and reduce maintenance costs by detecting failures before they reach a catastrophic stage and by eliminating unnecessary scheduled maintenance. A SCADA (Supervisory Control and Data Acquisition System) -data based condition monitoring system uses data already collected at the wind turbine controller. It is a cost-effective way to monitor wind turbines for early warning of failures and performance issues. In this paper, we describe our exploration of existing wind turbine SCADA data for development of fault detection and diagnostic techniques for wind turbines. We used a number of measurements to develop anomaly detection algorithms and investigated classification techniques using clustering algorithms and principal components analysis for capturing fault signatures. Anomalous signatures due to a reported gearbox failure are identified from a set of original measurements including rotor speeds and produced power.

2021 ◽  
Vol 11 (2) ◽  
pp. 574
Author(s):  
Rundong Yan ◽  
Sarah Dunnett

In order to improve the operation and maintenance (O&M) of offshore wind turbines, a new Petri net (PN)-based offshore wind turbine maintenance model is developed in this paper to simulate the O&M activities in an offshore wind farm. With the aid of the PN model developed, three new potential wind turbine maintenance strategies are studied. They are (1) carrying out periodic maintenance of the wind turbine components at different frequencies according to their specific reliability features; (2) conducting a full inspection of the entire wind turbine system following a major repair; and (3) equipping the wind turbine with a condition monitoring system (CMS) that has powerful fault detection capability. From the research results, it is found that periodic maintenance is essential, but in order to ensure that the turbine is operated economically, this maintenance needs to be carried out at an optimal frequency. Conducting a full inspection of the entire wind turbine system following a major repair enables efficient utilisation of the maintenance resources. If periodic maintenance is performed infrequently, this measure leads to less unexpected shutdowns, lower downtime, and lower maintenance costs. It has been shown that to install the wind turbine with a CMS is helpful to relieve the burden of periodic maintenance. Moreover, the higher the quality of the CMS, the more the downtime and maintenance costs can be reduced. However, the cost of the CMS needs to be considered, as a high cost may make the operation of the offshore wind turbine uneconomical.


Author(s):  
Sandip Kale ◽  
S. N. Sapali

Micro wind turbines installed in various applications, experience average wind speed for most of the time during operations. Power produced by the wind turbine is proportional to the cubic power of the wind velocity and a small increase in wind velocity results increases power output significantly. The approach wind velocity can be increased by covering traditional wind turbine with a diffuser. Researchers are continuously working to develop a compact, lightweight, cost effective and feasible diffuser for wind turbines. The present work carried out to develop a diffuser with these stated objectives. A compact, lightweight inclined flanged diffuser developed for a micro wind turbine. Bare micro wind turbine and wind turbine covered with developed efficient inclined flanged diffuser tested in the field as per International Electrotechnical Commission (IEC) standards and results presented in the form of power curves. The prediction of annual energy production for both wind turbines determined as per IEC standards.


2018 ◽  
Vol 25 (2) ◽  
pp. 123-131 ◽  
Author(s):  
Yang Lua ◽  
Liping Suna ◽  
Jichuan Kanga ◽  
Xinyue Zhang

Abstract In future, offshore wind turbines may be consider a crucial part in the supply of energy. Maintenance processes are directed to attain a safe and reliable operation of offshore machines and wind turbines. In this paper, an opportunistic maintenance strategy for offshore wind turbine is proposed, considering imperfect maintenance and the preventive maintenance durations. Reliability Centric Maintenance serves as a proactive tactic to operations and maintenance by inhibiting the possible reasons of poor performance and controlling failures. Other components can implement the opportunistic preventive maintenances if one component has reached its reliability threshold. According to the rolling horizon approach, it is of great importance to update the maintenance planning for the sake of the short-term information. By figuring out the best combination, the maintenance schedule in the mission time has been finally determined. Failure information are obtained from previous studies to accomplish the calculations. The outcomes indicate that the maintenance cost has been dramatically reduced through the application of opportunistic maintenance.


2021 ◽  
Author(s):  
Moshe Zilberman ◽  
Abdelaziz Abu Sbaih ◽  
Ibrahim Hadad

Abstract Wind energy has become an important resource for the growing demand for clean energy. In 2020 wind energy provided more than 6% of the global electricity demand. It is expected to reach 7% at the end of 2021. The installation growth rate of small wind turbines, though, is relatively slow. The reasons we are interested in the small vertical axis wind turbines are their low noise, environmentally friendly, low installation cost, and capable of being rooftop-mounted. The main goal of the present study is an optimization process towards achieving the optimal cost-effective vertical wind turbine. Thirty wind turbine models were tested under the same conditions in an Azrieli 30 × 30 × 90 cm low-speed wind tunnel at 107,000 Reynolds number. The different types of models were obtained by parametric variations of five basic models, maintaining the same aspect ratio but varying the number of bucket phases, the orientation angles, and the gaps between the vanes. The best performing turbine model was made of one phase with two vanes of non-symmetric bipolynomial profiles that exhibited 0.2 power coefficient, relative to 0.16 and 0.13 that were obtained for symmetrical polynomial and the original Savonius type turbines, respectively. Free rotation, static forces and moments, and dynamic moments and power were measured for the sake of comparison and explanation for the variations in performances of different types of turbines. CFD calculations were used to understand the forces and moment behaviors of the optimized turbine.


2018 ◽  
Vol 7 (4.13) ◽  
pp. 74 ◽  
Author(s):  
Muhd Khudri Johari ◽  
Muhammad Azim A Jalil ◽  
Mohammad Faizal Mohd Shariff

As the demand for green technology is rising rapidly worldwide, it is important that Malaysian researchers take advantage of Malaysia’s windy climates and areas to initiate more power generation projects using wind. The main objectives of this study are to build a functional wind turbine and to compare the performance of two types of design for wind turbine under different speeds and behaviours of the wind. A three-blade horizontal axis wind turbine (HAWT) and a Darrieus-type vertical axis wind turbine (VAWT) have been designed with CATIA software and constructed using a 3D-printing method. Both wind turbines have undergone series of tests before the voltage and current output from the wind turbines are collected. The result of the test is used to compare the performance of both wind turbines that will imply which design has the best efficiency and performance for Malaysia’s tropical climate. While HAWT can generate higher voltage (up to 8.99 V at one point), it decreases back to 0 V when the wind angle changes. VAWT, however, can generate lower voltage (1.4 V) but changes in the wind angle does not affect its voltage output at all. The analysis has proven that VAWT is significantly more efficient to be built and utilized for Malaysia’s tropical and windy climates. This is also an initiative project to gauge the possibility of building wind turbines, which could be built on the extensive and windy areas surrounding Malaysian airports.  


2020 ◽  
Vol 142 (11) ◽  
Author(s):  
Francesco Papi ◽  
Lorenzo Cappugi ◽  
Sebastian Perez-Becker ◽  
Alessandro Bianchini

Abstract Wind turbines operate in challenging environmental conditions. In hot and dusty climates, blades are constantly exposed to abrasive particles that, according to many field reports, cause significant damages to the leading edge. On the other hand, in cold climates similar effects can be caused by prolonged exposure to hail and rain. Quantifying the effects of airfoil deterioration on modern multi-MW wind turbines is crucial to correctly schedule maintenance and to forecast the potential impact on productivity. Analyzing the impact of damage on fatigue and extreme loading is also important to improve the reliability and longevity of wind turbines. In this work, a blade erosion model is developed and calibrated using computational fluid dynamics (CFD). The Danmarks Tekniske Universitet (DTU) 10 MW Reference Wind Turbine is selected as the case study, as it is representative of the future generation wind turbines. Lift and Drag polars are generated using the developed model and a CFD numerical setup. Power and torque coefficients are compared in idealized conditions at two wind speeds, i.e., the rated speed and one below it. Full aero-servo-elastic simulations of the turbine are conducted with the eroded polars using NREL's BEM-based code OpenFAST. Sixty-six 10-min simulations are performed for each stage of airfoil damage, reproducing operating conditions specified by the IEC 61400-1 power production DLC-group, including wind shear, yaw misalignment, and turbulence. Aeroelastic simulations are analyzed, showing maximum decreases in CP of about 12% as well as reductions in fatigue and extreme loading.


Author(s):  
Hiroki Tanabe ◽  
Naoyuki Hara ◽  
Keiji Konishi

Abstract Floating offshore wind turbines (FOWTs) are considered as a promising technology for installing turbines in deeper sea sites. One of the difficulties is that the maintenance cost tends to be high because of the limited accessibility to the site. Therefore remote monitoring and estimation of various physical variables of a wind turbine in real-time is important for health assessment and fault diagnosis before a critical failure occurs. One promising way to do this is to have a wind turbine model in computer and estimate the various physical variables of the turbine in real-time by using the available noisy sensor measurements. In this paper, we consider a 5MW FOWT and design a Kalman filter to deal with the estimation problem of the turbine state variables and effective wind speed. A blade pitch controller that uses the estimated state feedback and wind feedforward is also designed. The proposed estimation and control scheme is evaluated using the turbine simulation code, FAST, and results show that the state variables are well estimated except for the blade flapwise moment.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3034 ◽  
Author(s):  
Samet Ozturk ◽  
Vasilis Fthenakis ◽  
Stefan Faulstich

The failure of wind turbines is a multi-faceted problem and its monetary impact is often unpredictable. In this study, we present a novel application of survival analysis on wind turbine reliability, including accounting for previous failures and the history of scheduled maintenance. We investigated the operational, climatic and geographical factors that affect wind turbine failure and modeled the risk rate of wind turbine failure based on data from 109 turbines in Germany operating for a period of 19 years. Our analysis showed that adequately scheduled maintenance can increase the survival of wind turbine systems and electric subsystems up to 2.8 and 3.8 times, respectively, compared to the systems without scheduled maintenance. Geared-drive wind turbines and their electrical systems were observed to have 1.2- and 1.4- times higher survival, respectively, compared to direct-drive turbines and their electrical systems. It was also found that the survival of frequently-failing wind turbine components, such as switches, was worse in geared-drive than in direct-drive wind turbines. We show that survival analysis is a useful tool to guide the reduction of the operating and maintenance costs of wind turbines.


Author(s):  
Jincheng Chen ◽  
Feng Wang ◽  
Kim A. Stelson

Gearbox is a concern in modern wind turbines, increasing the maintenance cost and therefore the cost of energy (COE). A hydrostatic transmission (HST) improves the turbine drivetrain reliability by using slightly compressible mineral oil as the working medium rather than a rigid gearbox. An HST eliminates the power converter since it is a continuous variable transmission (CVT), making the turbine simpler and more cost effective. The turbine operates below the rated wind speed for a considerable time in a year, making the variable hydraulic motor run at partial displacement for the most common configuration of a hydrostatic wind turbine, a fixed displacement pump and a variable displacement motor. This results in low drivetrain efficiency. Moreover, large variable displacement motors for megawatt turbine are commercially unavailable. A digitalized hydrostatic drive for a modern wind turbine is proposed to improve the drivetrain efficiency at low wind speeds. The digital coding method for hydrostatic wind turbine is studied. A dynamic simulation model of the digitalized hydrostatic (dHST) wind turbine has been developed in Simulink. A widely used efficiency model for the hydrostatic pump and motors is used in the simulation to make the study practical. The proposed digitalized hydrostatic solution has been compared with a conventional hydrostatic solution. Simulation results show the benefits of digitalized hydrostatic transmission over conventional hydrostatic transmission in drivetrain efficiency, system complexity and cost.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4642
Author(s):  
Henda Zorgani Agrebi ◽  
Naourez Benhadj ◽  
Mohamed Chaieb ◽  
Farooq Sher ◽  
Roua Amami ◽  
...  

In recent years, the investment in the wind energy sector has increased in the context of producing green electricity and saving the environment. The installation of small wind turbines (SWTs) represents an actual strategy for meeting energy needs for off-grid systems and certain specialized applications. SWTs are more expensive per kilowatt installed as compared to large-scale wind turbines. Therefore, the main objective of this study is to produce an economical technology for the wind power market offering low-cost SWTs. The idea consists of considering a simple structure of the wind turbine using direct-drive permanent magnet synchronous generator (DDPMSG). DDPMSGs are the most useful machines in the wind energy field thanks to several advantages, such as elimination of noise and maintenance cost due to suppression of the gearbox and absence of the rotor circuit excitation barriers by the presence of the permanent magnets (PMs). Their major downside is the high cost of active materials, especially the PMs. Thus, the improvement of the generator design is treated as being the main component of the considered chain to assure active materials’ mass and cost reduction. The methodology studied aims to explain the approach of the design integrated by optimization of the considered system. It is based on the elaboration of analytical models to find a feasible structure for the system, taking into account the multi-disciplinary analysis. The relevance of these models is validated by the finite element method using 2D MATLAB-FEMM simulation. The models are integrated to elaborate the optimization problem based on a genetic algorithm to improve the cost of the proposed generator by minimizing the mass of its active constructive materials. As an outcome, an optimal solution is offered for the wind generators market, providing a 16% cost reduction.


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