Critical Penetration Depth for Nano/Micro Indentation Test to Determine Elastic-Plastic Film Properties Deposited on Hard Substrates

Author(s):  
Norimasa Chiba ◽  
Nagahisa Ogasawara ◽  
Constantin Razvan Anghel ◽  
Xi Chen

The critical indentation depth to obtain proper elastic-plastic properties of thin film when the indentation tests are done on film/substrate system with sharp indenters is investigated. We focus on the characterization problem of soft film material, whose material properties are unknown, deposited on hard substrates. The critical depth is analyzed based on the finite element analysis (FEA) results. In order to extract the mechanical properties of the film from those of the film/substrate compound, we have to restrict the maximum penetration depth within a certain value. In this paper the relation between the load, P, and the depth, h, is analyzed in a power law relation, P = Chm, where the exponent m is a function of h. From extensive FEA results, we found that this exponent m starts to depart from 2 faster with increasing indenter apex angle and increasing hardening exponent of the film material. This means that the critical indentation depth decreases with increasing indenter apex angle and increasing hardening exponent. Based on this analysis, we propose a simple formula to evaluate the critical penetration depth h0, as a function of apex angle, θ, of the indenter: h0/d = 0.243cot θ, where d is the film thickness.

2019 ◽  
Vol 26 (07) ◽  
pp. 1850225
Author(s):  
YONG MA ◽  
ZHAO YANG ◽  
SHENGWANG YU ◽  
BING ZHOU ◽  
HONGJUN HEI ◽  
...  

The aim of this paper is to establish an approach to quantitatively determine the elasto-plastic parameters of the Mo-modified Ti obtained by the plasma surface alloying technique. A micro-indentation test is conducted on the surface under 10[Formula: see text]N. Considering size effects, nanoindentation tests are conducted on the cross-section with two loads of 6 and 8[Formula: see text]mN. Assuming nanoindentation testing sublayers are homogeneous, finite element reverse analysis is adopted to determine their plastic parameters. According to the gradient distributions of the elasto-plastic parameters with depth in the Mo-modified Ti, two types of mathematical expressions are proposed. Compared with the polynomial expression, the linear simplified expression does not need the graded material to be sectioned and has practical utility in the surface treatment industry. The validation of the linear simplified expression is verified by the micro-indentation test and corresponding finite element forward analysis. This approach can assist in improving the surface treatment process of the Mo-modified Ti and further enhancing its load capacity and wear resistance.


Author(s):  
A. Hossain ◽  
A. Mian

Great interests have been made over the last few years in the development of techniques to measure the mechanical properties of many engineering materials at the nano scale. In nano-indentation, a hard tip with known mechanical properties is pressed into a sample whose properties are unknown. The load, indentation depth and deformed area resulting from this test are then used to determine the desired mechanical properties, such as hardness and modulus. In this study, the computer-based finite element analysis (FEA) method is used to investigate factors effecting nano-indentation to ensure reliable measurement of thin film properties. First, the FEA method is used to predict the mechanical response of bulk aluminum (Al) using a spherical indenter. The numerical prediction is then compared with existing published results to validate the FEA modeling scheme. Once the model is validated, additional numerical analyses are conducted to investigate the response of Al-film deposited on different substrate materials. New mathematical formulations are proposed to determine the film modulus from nano-indentation test. The film modulus obtained from the new and existing mathematical formulations are also compared. Results obtained from this research can be used to characterize the mechanical properties of soft biological materials such as biofilm or tissue scaffolds.


2012 ◽  
Vol 2012 (0) ◽  
pp. _J122012-1-_J122012-4
Author(s):  
Junji SAKAMOTO ◽  
Masayuki NAKAMURA ◽  
Seiichi KUDO ◽  
Takeshi KAZAMA ◽  
Takashi KOSUGI ◽  
...  

Author(s):  
A. Hossain ◽  
A. Mian

We have attempted to apply the computer-based finite element analysis (FEA) method to accurately measure the mechanical properties (e.g., hardness and elasticity) of a soft material by an indentation test. First, an axisymmetric model has been developed using commercially available FEA code ANSYS. The FEA model consisted of a thin Al-film resting on Si-substrate. A spherical indenter has been used to indent the Al-film, which traveled a predefined depth during the loading and unloading cycles. First, numerical simulations were conducted to get the force vs. displacement plot, which was later used to determine the modulus of elasticity and hardness of Al-film. The effects of substrate modulus and indentation depth were thoroughly investigated to determine the modulus and hardness of Al-film. The effect of friction, considered at the interface of indenter and Al-film, was found to offer minimum impact for relatively small indentation depth. The induced force on the Al-film by the indenter has been found to be higher with increasing indentation depth when friction was considered. However the contact stiffness, represented by the slope of the unloading curve, has been found almost the same with and without considering friction. The variation of substrate modulus has been found to be ineffective to capture the Al-film modulus for relatively small indentation depth. However for higher indentation depth, the substrate modulus has been found to offer profound effect to capture the film modulus. The hardness of the Al-film has also been found to be relatively unaffected with variation of substrate modulus. However, the hardness of the Al-film has been found to be higher with friction for relatively high indentation depth. Results obtained from this preliminary research are important to continue further investigation and to characterize the mechanical properties of other soft-materials, e.g., biofilms to minimize its detrimental effects and utilize its favorable aspects in industrial and biomedical applications.


2006 ◽  
Vol 21 (12) ◽  
pp. 3134-3151 ◽  
Author(s):  
Manhong Zhao ◽  
Xi Chen ◽  
Nagahisa Ogasawara ◽  
Anghel Constantin Razvan ◽  
Norimasa Chiba ◽  
...  

We propose a new theory with the potential for measuring the elastoplastic properties of compliant and soft materials using one sharp indentation test. The method makes use of the substrate effect, which is usually intended to be avoided during indentation tests. For indentation on a compliant and soft specimen of finite thickness bonded to a stiff and hard testing platform (or a compliant/soft thin film deposited on a stiff/hard substrate), the presence of the substrate significantly enhances the loading curvature which, theoretically, enables the determination of the material power-law elastic-plastic properties by using just one conical indentation test. Extensive finite element simulations are carried out to correlate the indentation characteristics with material properties. Based on these relationships, an effective reverse analysis algorithm is established to extract the material elastoplastic properties. By utilizing the substrate effect, the new technique has the potential to identify plastic materials with indistinguishable indentation behaviors in bulk forms. The error sensitivity and uniqueness of the solution are carefully investigated. Validity and application range of the proposed theory are discussed. In the limit where the substrate is taken to be rigid, the fundamental research is one of the first steps toward understanding the substrate effect during indentation on thin films deposited on deformable substrates.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Hironori Tohmyoh ◽  
Kiichiro Yamanobe ◽  
Masumi Saka ◽  
Jiro Utsunomiya ◽  
Takeshi Nakamura ◽  
...  

This paper deals with typical mechanical problems that are encountered in a solderless press-fit assembly process. First, the elastic-plastic properties of two types of press-fit pins and the friction coefficients of the pins in thin plated through holes are determined both experimentally and by three-dimensional finite element analysis. The elastic-plastic properties of the press-fit pins are determined by small-scale testing under three-point bending. The coefficients of friction of the pins in the through holes are successfully determined from the load-displacement relationships of the pins during press-fit assembly processes. The validity of the parameters that are determined is clarified by inserting the press-fit pins into holes of different diameters. By comparing the damaged areas of the printed circuit boards after assembly and the numerically obtained stress distributions, the failure stress of the boards is determined. Finally, both the retention force of the pins and the degree of damage to the printed circuit boards after assembly are predicted by numerical analysis.


Symmetry ◽  
2021 ◽  
Vol 13 (1) ◽  
pp. 145
Author(s):  
Sergei Alexandrov ◽  
Elena Lyamina ◽  
Yeong-Maw Hwang

The present paper concerns the general solution for finite plane strain pure bending of incompressible, orthotropic sheets. In contrast to available solutions, the new solution is valid for inhomogeneous distributions of plastic properties. The solution is semi-analytic. A numerical treatment is only necessary for solving transcendent equations and evaluating ordinary integrals. The solution’s starting point is a transformation between Eulerian and Lagrangian coordinates that is valid for a wide class of constitutive equations. The symmetric distribution relative to the center line of the sheet is separately treated where it is advantageous. It is shown that this type of symmetry simplifies the solution. Hill’s quadratic yield criterion is adopted. Both elastic/plastic and rigid/plastic solutions are derived. Elastic unloading is also considered, and it is shown that reverse plastic yielding occurs at a relatively large inside radius. An illustrative example uses real experimental data. The distribution of plastic properties is symmetric in this example. It is shown that the difference between the elastic/plastic and rigid/plastic solutions is negligible, except at the very beginning of the process. However, the rigid/plastic solution is much simpler and, therefore, can be recommended for practical use at large strains, including calculating the residual stresses.


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