New sharp indentation method of measuring the elastic–plastic properties of compliant and soft materials using the substrate effect

2006 ◽  
Vol 21 (12) ◽  
pp. 3134-3151 ◽  
Author(s):  
Manhong Zhao ◽  
Xi Chen ◽  
Nagahisa Ogasawara ◽  
Anghel Constantin Razvan ◽  
Norimasa Chiba ◽  
...  

We propose a new theory with the potential for measuring the elastoplastic properties of compliant and soft materials using one sharp indentation test. The method makes use of the substrate effect, which is usually intended to be avoided during indentation tests. For indentation on a compliant and soft specimen of finite thickness bonded to a stiff and hard testing platform (or a compliant/soft thin film deposited on a stiff/hard substrate), the presence of the substrate significantly enhances the loading curvature which, theoretically, enables the determination of the material power-law elastic-plastic properties by using just one conical indentation test. Extensive finite element simulations are carried out to correlate the indentation characteristics with material properties. Based on these relationships, an effective reverse analysis algorithm is established to extract the material elastoplastic properties. By utilizing the substrate effect, the new technique has the potential to identify plastic materials with indistinguishable indentation behaviors in bulk forms. The error sensitivity and uniqueness of the solution are carefully investigated. Validity and application range of the proposed theory are discussed. In the limit where the substrate is taken to be rigid, the fundamental research is one of the first steps toward understanding the substrate effect during indentation on thin films deposited on deformable substrates.

2009 ◽  
Vol 24 (3) ◽  
pp. 784-800 ◽  
Author(s):  
Ling Liu ◽  
Nagahisa Ogasawara ◽  
Norimasa Chiba ◽  
Xi Chen

Indentation is widely used to extract material elastoplastic properties from measured force-displacement curves. Many previous studies argued or implied that such a measurement is unique and the whole material stress-strain curve can be measured. Here we show that first, for a given indenter geometry, the indentation test cannot effectively probe material plastic behavior beyond a critical strain, and thus the solution of the reverse analysis of the indentation force-displacement curve is nonunique beyond such a critical strain. Secondly, even within the critical strain, pairs of mystical materials can exist that have essentially identical indentation responses (with differences below the resolution of published indentation techniques) even when the indenter angle is varied over a large range. Thus, fundamental elastoplastic behaviors, such as the yield stress and work hardening properties (functions), cannot be uniquely determined from the force-displacement curves of indentation analyses (including both plural sharp indentation and deep spherical indentation). Explicit algorithms of deriving the mystical materials are established, and we qualitatively correlate the sharp and spherical indentation analyses through the use of critical strain. The theoretical study in this paper addresses important questions of the application range, limitations, and uniqueness of the indentation test, as well as providing useful guidelines to properly use the indentation technique to measure material constitutive properties.


2012 ◽  
Vol 2012 (0) ◽  
pp. _J122012-1-_J122012-4
Author(s):  
Junji SAKAMOTO ◽  
Masayuki NAKAMURA ◽  
Seiichi KUDO ◽  
Takeshi KAZAMA ◽  
Takashi KOSUGI ◽  
...  

Author(s):  
Norimasa Chiba ◽  
Nagahisa Ogasawara ◽  
Constantin Razvan Anghel ◽  
Xi Chen

The critical indentation depth to obtain proper elastic-plastic properties of thin film when the indentation tests are done on film/substrate system with sharp indenters is investigated. We focus on the characterization problem of soft film material, whose material properties are unknown, deposited on hard substrates. The critical depth is analyzed based on the finite element analysis (FEA) results. In order to extract the mechanical properties of the film from those of the film/substrate compound, we have to restrict the maximum penetration depth within a certain value. In this paper the relation between the load, P, and the depth, h, is analyzed in a power law relation, P = Chm, where the exponent m is a function of h. From extensive FEA results, we found that this exponent m starts to depart from 2 faster with increasing indenter apex angle and increasing hardening exponent of the film material. This means that the critical indentation depth decreases with increasing indenter apex angle and increasing hardening exponent. Based on this analysis, we propose a simple formula to evaluate the critical penetration depth h0, as a function of apex angle, θ, of the indenter: h0/d = 0.243cot θ, where d is the film thickness.


Symmetry ◽  
2021 ◽  
Vol 13 (1) ◽  
pp. 145
Author(s):  
Sergei Alexandrov ◽  
Elena Lyamina ◽  
Yeong-Maw Hwang

The present paper concerns the general solution for finite plane strain pure bending of incompressible, orthotropic sheets. In contrast to available solutions, the new solution is valid for inhomogeneous distributions of plastic properties. The solution is semi-analytic. A numerical treatment is only necessary for solving transcendent equations and evaluating ordinary integrals. The solution’s starting point is a transformation between Eulerian and Lagrangian coordinates that is valid for a wide class of constitutive equations. The symmetric distribution relative to the center line of the sheet is separately treated where it is advantageous. It is shown that this type of symmetry simplifies the solution. Hill’s quadratic yield criterion is adopted. Both elastic/plastic and rigid/plastic solutions are derived. Elastic unloading is also considered, and it is shown that reverse plastic yielding occurs at a relatively large inside radius. An illustrative example uses real experimental data. The distribution of plastic properties is symmetric in this example. It is shown that the difference between the elastic/plastic and rigid/plastic solutions is negligible, except at the very beginning of the process. However, the rigid/plastic solution is much simpler and, therefore, can be recommended for practical use at large strains, including calculating the residual stresses.


2013 ◽  
Vol 592-593 ◽  
pp. 610-613
Author(s):  
Sina Amiri ◽  
Nora Lecis ◽  
Andrea Manes ◽  
Davide Mombelli ◽  
Marco Giglio

Different approaches have been proposed in order to determine the material behavior of ductile materials. Since, the mechanical properties of a mechanical component are modified during manufacturing process due to plastic deformation, heat treatment and etc, a non-destructive indentation experimental procedure addressed to predict the elastic-plastic properties of material after manufacturing process is of interest. This is especially true for small size components where it is complex to extract specimens to test on standard test system. Based on dimensionless analysis and the concept of a representative strain, different approaches have been proposed to determine the material properties of power law materials by using indentation process. In this work, the Johnson-Cook (JC) constitutive model of the aluminum alloy Al6061-T6 is characterized by means of a well-defined optimization procedure based on micro-indentation testing and high fidelity finite element models and an optimization procedure but without the concept of dimensionless analysis and a representative strain. This methodology allows determining a set of JC constants for Al6061-T6. The obtained results have good agreement with parameters calibrated by means of universal standard tests and reverse engineering approach.


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