2nd Generation PFB Plant With W501G Gas Turbine

2005 ◽  
Author(s):  
A. Robertson ◽  
Zhen Fan ◽  
H. Goldstein ◽  
D. Horazak ◽  
R. Newby ◽  
...  
Keyword(s):  
Steam Turbine ◽  
Gas Turbine ◽  
Fluidized Bed ◽  
Conceptual Design ◽  
Combined Cycle ◽  
Department Of Energy ◽  
United States Department ◽  
Plant Design ◽  
2Nd Generation ◽  
New Type

Research has been conducted under United States Department of Energy (USDOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired, combined cycle, gas turbine-steam turbine plant for electric power generation. This new type of plant — called a 2nd Generation or Advanced Pressurized Fluidized Bed Combustion (APFB) plant — offers the promise of efficiencies greater than 48 percent (HHV) with both emissions and a cost of electricity that are significantly lower than those of conventional pulverized-coal-fired plants with scrubbers. In the 2nd Generation PFB plant coal is partially gasified in a pressurized fluidized bed reactor to produce a coal derived syngas and a char residue. The syngas fuels the gas turbine and the char fuels a pressurized circulating fluidized bed (PCFB) boiler that powers the steam turbine and supplies hot vitiated air for the combustion of the syngas. A conceptual design and an economic analysis was previously prepared for this plant, all based on the use of a Siemens Westinghouse W501F gas turbine with projected gasifier, PCFB boiler, and gas turbine topping combustor performance data. Having tested these components at a pilot plant scale and observed better than expected performance, the referenced conceptual design has been updated to reflect that test experience and to incorporate more advanced turbines e.g. a Siemens Westinghouse W501G gas turbine and a 2400 psig/1050°F/1050°F/2-1/2 in. Hg steam turbine. This paper presents the performance and economics of the updated plant design along with data on some alternative plant arrangements.

Externally-Fired Combined Cycle Repowering of Existing Steam Plants

1993 ◽  
Author(s):  
Christian L. Vandervort ◽  
Mohammed R. Bary ◽  
Larry E. Stoddard ◽  
Steven T. Higgins
Keyword(s):  
Heat Exchanger ◽  
Steam Turbine ◽  
Gas Turbine ◽  
High Efficiency ◽  
Low Cost ◽  
Operating Experience ◽  
Capital Cost ◽  
Combined Cycle ◽  
Plant Design ◽  
Generating Capacity

The Externally-Fired Combined Cycle (EFCC) is an attractive emerging technology for powering high efficiency combined gas and steam turbine cycles with coal or other ash bearing fuels. The key near-term market for the EFCC is likely to be repowering of existing coal fueled power generation units. Repowering with an EFCC system offers utilities the ability to improve efficiency of existing plants by 25 to 60 percent, while doubling generating capacity. Repowering can be accomplished at a capital cost half that of a new facility of similar capacity. Furthermore, the EFCC concept does not require complex chemical processes, and is therefore very compatible with existing utility operating experience. In the EFCC, the heat input to the gas turbine is supplied indirectly through a ceramic heat exchanger. The heat exchanger, coupled with an atmospheric coal combustor and auxiliary components, replaces the conventional gas turbine combustor. Addition of a steam bottoming plant and exhaust cleanup system completes the combined cycle. A conceptual design has been developed for EFCC repowering of an existing reference plant which operates with a 48 MW steam turbine at a net plant efficiency of 25 percent. The repowered plant design uses a General Electric LM6000 gas turbine package in the EFCC power island. Topping the existing steam plant with the coal fueled EFCC improves efficiency to nearly 40 percent. The capital cost of this upgrade is 1,090/kW. When combined with the high efficiency, the low cost of coal, and low operation and maintenance costs, the resulting cost of electricity is competitive for base load generation.

Design of a Pressurized Fluid Bed Coal Fired Combined Cycle Electric Power Generation Plant

1978 ◽  
Author(s):  
S. Moskowitz ◽  
G. Weth
Keyword(s):  
Electric Power ◽  
Steam Turbine ◽  
Gas Turbine ◽  
Combustion Process ◽  
Combined Cycle ◽  
Department Of Energy ◽  
Process Selection ◽  
Process Technology ◽  
Fluid Bed ◽  
Plant Efficiency

The combination of pressurized fluidized bed (PFB) technology and the gas turbine - steam turbine combined-cycle power system offer a unique opportunity for the production of electric power at increased plant efficiency from the direct combustion of high sulfur coal and that is environmentally acceptable without stack gas cleanup. The concept offers the prospect of earlier commercialization than those systems requiring gasification or liquefication of coal to clean fels. This paper presents the design of a 500-MW commercial powerplant prepared in conjunction with the U.S. Department of Energy sponsored program for the design, construction, and operation of a coal-fired PFB/turbine electric pilot plant. The powerplant approach develops over 60 percent of the plant capacity by multiple gas turbine gas turbine-generators and the balance of the capacity by a steam turbine-generator. The paper describes the fluid bed process selection of an air heater cycle. With two-thirds of the compressor discharge air indirectly heated within an in-bed gas-to-air heat exchanger and one-third of the compressor air involved in the combustion process, technology requirements for hot gas cleanup and turbine protection are minimized. This approach, which offers a coal-pile-to-busbar plant efficiency of over 40 percent is superior to other concepts and contemporary plants in terms of plant arrangement flexibility, part-load performance, power availability, and provides a low risk in development toward commercialization in the 1980’s.

Comparison of the HTTT Reheat-Gas-Turbine Combined Cycle With the HTTT Nonreheat Gas-Turbine Combined Cycle

1982 ◽  
Vol 104 (1) ◽  
pp. 129-142
Author(s):  
I. G. Rice ◽  
P. E. Jenkins
Keyword(s):  
High Temperature ◽  
Gas Turbine ◽  
Combined Cycle ◽  
Department Of Energy ◽  
Growth Potential ◽  
United States Department ◽  
Blade Surface ◽  
Rotating Blade ◽  
Cycle Efficiency ◽  
Analytical Approaches

High-temperature turbine technology (HTTT) when applied to the reheat-gas-turbine combined cycle (RHGT/CC) offers distinct advantages over the presently contemplated United States Department of Energy (DOE) HTTT simple-cycle gas-turbine combined cycle (SCGT/CC) being developed for gaseous fuel derived from coal. Specific improvements are: 1) higher combined-cycle efficiency, 2) higher specific output per unit of air flow, 3) less critical high-temperature nozzle-vane and rotating-blade surface area to be cooled, 4) less strategic high temperature metal material to be used, and 5) less overall cycle-cooling degradation allowing growth potential. New cooling techniques employing steam are required to accomplish these projections which necessitates advanced research and development and presently unavailable mathematical analytical approaches.

scholarly journals High Temperature Combustor Designed for Operation With Coal Derived Low Btu Gaseous Fuels

1980 ◽  
Author(s):  
T. R. Koblish ◽  
L. M. Nucci
Keyword(s):  
Steam Turbine ◽  
Gas Turbine ◽  
Coal Gasification ◽  
Gas Turbine Engine ◽  
Combined Cycle ◽  
Department Of Energy ◽  
Turbine Engine ◽  
Gaseous Fuels ◽  
Coal Gasifier ◽  
Engine Components

Studies sponsored by the U. S. Department of Energy (DOE) have indicated that the combined cycle, incorporating an open cycle gas turbine having a Low Btu gas (LBG) fueled combustor operating at temperatures over 2600 F and a closed cycle steam turbine can produce cost competitive electric power from gasified coal. For increased efficiency, the coal gasification system would be integrated with the gas turbine which supplies the compressed air for the coal gasification system, and the steam turbine which supplies the steam for the gasification system. The coal gasifier would provide a pressurized low heating value (LBG) fuel (at the order of ISO Btu/SCF (5590 kJ/m3) for combustion in the gas turbine engine. Under DOE sponsorship, one of the gas turbine engine components being investigated both analytically and experimentally, is the LBG fueled combustor. This paper describes the LBG configuration background technology utilized in the design of the combustor and the test program outline for substantiation of the design approach.

scholarly journals The Coal-Fired PFBC Machine: Operating Experience and Further Development

1996 ◽  
Author(s):  
Sven A. Jansson ◽  
Dirk Veenhuizen ◽  
Krishna K. Pillai ◽  
Jan Björklund
Keyword(s):  
Steam Turbine ◽  
Gas Turbine ◽  
Fluidized Bed ◽  
Future Development ◽  
Operating Experience ◽  
Combined Cycle ◽  
Inlet Temperature ◽  
Turbine Inlet Temperature ◽  
Under Construction ◽  
Further Development

The key components of Pressurized Fluidized Bed Combined Cycle (PFBC) plants are the specially designed gas turbine, which we refer to as the PFBC machine, and the pressurized fluidized bed boiler used to generate and superheat steam for expansion in a steam turbine, in ABB’s P200 and P800 modules, ABB Stal’s 17 MWe GT35P and 70 MWe GT140P machines, respectively, are used. Particulate cleanup before expansion in the turbine sections is with cyclones. So far, over 70,000 hours of operation has been accumulated on P200 modules in the world’s first PFBC plants, demonstrating that PFBC meets the expectations. The GT35P machines have been found to perform as expected, although some teething problems have also been experienced. The next P200 plant will be built in Germany for operation on brown coal. The first GT140P machine has been manufactured. After shop testing in Finspong, it will be shipped to Japan for installation in the first P800 plant, which is under construction. Future development of the PFBC machines are foreseen to include raising the turbine inlet temperature through combustion of a topping fuel in order to reach thermal efficiencies which ultimately may be in the range of 50 to 53% (LHV).

Degradation Effects on Combined Cycle Power Plant Performance—Part II: Steam Turbine Cycle Component Degradation Effects

2003 ◽  
Vol 125 (3) ◽  
pp. 658-663 ◽  
Author(s):  
A. Zwebek ◽  
P. Pilidis
Keyword(s):  
Power Plant ◽  
Steam Turbine ◽  
Gas Turbine ◽  
Heat Recovery ◽  
Combined Cycle ◽  
Plant Performance ◽  
Graphical Form ◽  
Plant Design ◽  
Heat Recovery Steam Generator ◽  
Fortran Code

This is the second paper exploring the effects of the degradation of different components on combined cycle gas turbine (CCGT) plant performance. This paper investigates the effects of degraded steam path components of steam turbine (bottoming) cycle have on CCGT power plant performance. Areas looked at were, steam turbine fouling, steam turbine erosion, heat recovery steam generator degradation (scaling and/or ashes deposition), and condenser degradation. The effect of gas turbine back-pressure on plant performance due to HRSG degradation is also discussed. A general simulation FORTRAN code was developed for the purpose of this study. This program can calculate the CCGT plant design point performance, off-design plant performance, and plant deterioration performance. The results obtained are presented in a graphical form and discussed.

scholarly journals Pressurized Fluidized Bed Coal Combustion Exposure Testing of Gas Turbine and Heat Exchanger Materials

1979 ◽  
Author(s):  
M. S. Nutkis
Keyword(s):  
Heat Exchanger ◽  
Power Systems ◽  
Gas Turbine ◽  
Fluidized Bed ◽  
Coal Combustion ◽  
Test Site ◽  
Combined Cycle ◽  
Department Of Energy ◽  
Exposure Testing ◽  
Type Power

The Exxon Research pressurized fluidized bed coal combustion pilot plant, known as the miniplant, has been in operation since 1974. Constructed under EPA contract, this facility operates at pressures to 10 atm, bed velocities to 10 ft/sec and temperatures to 1800 F. It can burn 400 lb of coal per hour and has operated for over 2500 test hours. Under a program sponsored by the U. S. Department of Energy, the Exxon pressurized fluidized bed coal combustion miniplant provided a test site and environment for the exposure of specimens of potential PFBCC fireside heat exchanger alloys and gas turbine materials. The intent of these PFBCC exposure tests is to compile a suitable engineering data base for the characterization of the corrosion/erosion behavior of a number of commercially available alloys when exposed to a pressurized fluidized bed coal combustion environment. These PFBCC exposures will provide corrosion/erosion data and comparisons of materials for application to advanced gas turbine/combined cycle type power systems using coal.

Degradation Effects on Combined Cycle Power Plant Performance: Part 2 — Steam Turbine Cycle Component Degradation Effects

2001 ◽  
Author(s):  
A. Zwebek ◽  
P. Pilidis
Keyword(s):  
Power Plant ◽  
Steam Turbine ◽  
Gas Turbine ◽  
Heat Recovery ◽  
Combined Cycle ◽  
Plant Performance ◽  
Graphical Form ◽  
Plant Design ◽  
Heat Recovery Steam Generator ◽  
Fortran Code

This is the second paper exploring the effects of the degradation of different components on Combined Cycle Gas Turbine (CCGT) plant performance. This paper investigates the effects of degraded steam path components of steam turbine (bottoming) cycle have on CCGT power plant performance. Areas looked at were, steam turbine fouling, steam turbine erosion, heat recovery steam generator degradation (scaling and/or ashes deposition), and condenser degradation. The effect of gas turbine back-pressure on plant performance due to HRSG degradation is also discussed. A general simulation Fortran code was developed for the purpose of this study. This program can calculate the CCGT plant design point performance, off-design plant performance, and plant deterioration performance. The results obtained are presented in a graphical form and discussed.

scholarly journals Development Progress on the Atmospheric Fluidized Bed Coal Combustor for Cogeneration Gas Turbine System for Industrial Cogeneration Plants

1980 ◽  
Vol 102 (2) ◽  
pp. 292-296 ◽  
Author(s):  
R. S. Holcomb
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Fluidized Bed ◽  
Conceptual Design ◽  
Gas Turbines ◽  
Test System ◽  
Department Of Energy ◽  
Heat Transfer Tube ◽  
Transfer Tube ◽  
Exhaust Heat

The Atmospheric Fluidized Bed Coal Combustor Program will develop the technology for a fluidized bed coal combustion system to provide a source of high temperature air for process heating and power generation with gas turbines in industrial plants. The gas turbine has the advantages of a higher ratio of electric power output to exhaust heat load and a higher exhaust temperature than do steam turbines in cogeneration applications. The program is directed toward systems in the size range of 5 to 50 MW(e) and is sponsored by the Department of Energy. A study of industrial energy use has been completed that indicates a large potential market for gas turbine cogeneration systems. Conceptual design studies have been done for typical industrial’ installations, and some of these results are presented. The conceptual design of a 300 kW(e) test unit has been completed. A number of furnace design firms have been invited to submit their own designs for a 1500 kW(t) (5 × 106 Btu/hr) combustor, from which a final selection will be made. The design of the balance of the test system will proceed in parallel with the combustor design. An engineering design study has been completed by AiResearch Division of Garrett Corporation in which the modifications required to adapt an existing AiResearch 831-200 gas turbine to this cycle for both open and closed cycle operation were determined. Development and testing have been conducted in the areas of fluidization, heat transfer, tube corrosion and coal feeding. Results from heat transfer, tube corrosion, and coal feeding tests are presented.

Sign in / Sign up

Export Citation Format

Share Document