Prediction and Measurement of the Flow and Heat Transfer Along the Endwall and Within an Inlet Vane Passage

Author(s):  
Hugo D. Pasinato ◽  
Zan Liu ◽  
Ramendra P. Roy ◽  
W. Jeffrey Howe ◽  
Kyle D. Squires

Numerical simulations and laboratory measurements are performed to study the flow field and heat transfer in a linear cascade of turbine vanes. The vanes are scaled-up versions of a turbine engine inlet vane but simplified in that they are untwisted and follow the mid-span airfoil shape of the engine vane. The hub endwall is axially profiled while the tip endwall is flat. The hub endwall comprises the focus of the heat transfer investigation. Configurations are considered with and without air injection through three discrete angled (25 degrees to the main flow direction) slots upstream of each vane. The freestream turbulence intensity at the vane cascade inlet plane is 11 (± 2) percent, as measured by a single hot-wire placed perpendicular to the mean flow. The transient thermochromic liquid crystal technique is used to measure the convective heat transfer coefficient at the hub endwall for the baseline case (without air injection through the slots), and the heat transfer coefficient and cooling effectiveness at the same endwall for the cases with air injection at two blowing ratios. Miniature Kiel probes are used to measure the distribution of total pressure upstream of, within, and downstream of one vane passage. Numerical simulations are performed of the incompressible flow using unstructured grids. Hybrid meshes comprised of prisms near solid surfaces and tetrahedra away from the wall are used to resolve the solutions, with mesh refinement up to approximately 2 million cells. For all calculations, the first grid point is within one viscous unit of solid surfaces. A Boussinesq approximation is invoked to model the turbulent Reynolds stresses, with the turbulent eddy viscosity obtained from the Spalart-Allmaras one-equation model. The turbulent heat flux is modeled via Reynolds analogy and a constant turbulent Prandtl number of 0.9. The simulations show that endwall axial profiling results in flow reversal upstream of the vane, an effect that lowers the Stanton number for the baseline flow near the vane leading edge compared to our previous work in a flat-endwall geometry. Predictions of the total pressure loss coefficient show that the peak levels are higher than those measured.

2021 ◽  
Author(s):  
Wenping Peng ◽  
Min Xu ◽  
Xiaoxia Ma ◽  
Xiulan Huai

Abstract Wall radiative heat transfer in inner straight fin tubes is very complex considering the coupling of heat conduction in fins and radiative heat transfer of medium with solid surfaces, influenced by a number of factors such as fin parameters, radiative pro perties and run conditions. In this study, a simplified method is used.The average radiative heat transfer between radiative medium and solid surfaces is firstly studied by simulation with fins assumed having a constant temperature. Then an approximate correlation of this radiative heat transfer coefficient is proposed using the traditional radiative heat transfer calculation method with a view coefficient, having a error within 15%. A calculation method of average wall radiative heat transfer coefficient is further proposed by fin theory with an average temperature of fin surface used to consider the varying of the temperature along the fin when the conductivity of fins is finite. Using the predicting method proposed, a method for design calculation of fins in tubes to optimize wall radiative heat transfer is also given with three dimensionless numbers of p/n, 2H/D and nt/pD defined. Three cases of are analyzed in detail based on the design calculation method. It is verified that the radiative heat transfer could be enhanced twice by introducing fins. Under the same h0, conductivity and emissivity are two important factors to choose the material for fins.The micro-fins or the special treatments on the tube wall are a best choice for the fin material having a relatively small conductivity.


Author(s):  
Shengjun Zhang ◽  
Feng Shen ◽  
Xu Cheng ◽  
Xianke Meng ◽  
Dandan He

According to the operation conditions of time unlimited passive containment heat removal system (TUPAC), a separate effect experiment facility was established to investigate the heat transfer performance of steam condensation in presence of non-condensable gas. The effect of wall subcooling temperature, total pressure and mass fraction of the air on heat transfer process was analyzed. The heat transfer model was also developed. The results showed that the heat transfer coefficient decreased with the rising of subcooling temperature, the decreasing of the total pressure and air mass fraction. It was revealed that Dehbi’s correlation predicted the heat transfer coefficient conservatively, especially in the low pressure and low temperature region. The novel correlation was fitted by the data obtained in the following range: 0.20~0.45 MPa in pressure, 20% ~ 80% in mass fraction, 15°C ~ 45°C in temperature. The discrepancy of the correlation and experiment data was with ±20%.


Author(s):  
Swanand M. Bhagwat ◽  
Mehmet Mollamahmutoglu ◽  
Afshin J. Ghajar

The non-boiling gas-liquid two phase flow is pertinent to industrial applications like the reduction of paraffin wax depositions in petroleum transport lines, air lift systems and the chemical processes such as ethanol-water fractionation seeking enhanced heat and mass transfer. The non-boiling two phase heat transfer mechanism in horizontal and vertical orientations has been investigated by many researchers. However, till date very little experimental work and investigation has been performed for vertical downward flow. In order to contribute more to this research and have a better understanding of the non-boiling two phase heat transfer phenomenon for this pipe orientation, experimental investigation is undertaken for a vertical downward oriented 0.01252 m I.D. schedule 10 S stainless steel pipe using air-water as fluid combination. The influence of different flow patterns on the two phase convective heat transfer coefficient is studied using experimental measurements of 165 data points for bubbly, slug, froth, falling film and annular flow patterns spanned over the entire range of the void fraction. In general the two phase heat transfer coefficients are found to be consistently higher than that of the single phase flow. This tendency is observed to increase with increase in the gas flow rate as the flow regime migrates from bubbly to the annular flow. The concept of Reynolds analogy as implemented by Tang and Ghajar [1] for horizontal and vertical upward flow is analyzed against the vertical downward flow data collected in the present study. Due to lack of correlations available for predicting the two phase heat transfer coefficient in vertical downward orientation it was decided to perform the quantitative analysis of the seventeen two phase heat transfer correlations available for vertical upward flow. This analysis is concluded by the recommendation of the top performing correlations in the literature for each flow pattern. Based on the pressure drop data and using Reynolds analogy, a simple equation is proposed to correlate the two phase heat transfer coefficient with the single phase heat transfer coefficient.


Author(s):  
Charles Wu ◽  
Boris Vaisman ◽  
Kevin McCusker ◽  
Roger Paolillo

This paper documents two related investigations. The first investigation was to benchmark commercial CFD code Fluent in rotating cavities for velocity profiles and beat transfer coefficients. The second investigation was to evaluate the methods of extracting heat transfer coefficients from CFD solution with direct method and Reynolds analogy approach. The rotating cavities examined include rotor-stator, contra-rotating and co-rotating disks. The velocity profiles benchmark was conducted prior to heat transfer coefficient benchmark. Several turbulence models were compared for closed rotating cavity flows. The comparisons between test data and CFD results of tangential and radial velocity profiles showed that the SST k-ω turbulence model performed the best among turbulence models tested. Hence, the SST k-ω model was chosen for heat transfer coefficient benchmarking. The comparisons of heat transfer coefficients between test data and CFD results were presented in the form of local Nusselt number. The thermal wall boundary conditions applied to all the computations were curved-fitted wall temperature distributions from available test data. The wall temperature distributions include approximately constant, positive and negative profiles. It was found that the accurate information of the thermal wall temperature distribution was critical to the benchmark and that only the CFD results with well defined information of wall temperature distributions matched well with test data. The Nusselt number extracted from the CFD solution with the Reynolds analogy approach tends to over predict the heat transfer coefficient on the higher radii and only matched test data at low Reynolds number with positive wall temperature profile. The error increases with higher Reynolds number and decreases with larger flow rate.


2013 ◽  
Vol 465-466 ◽  
pp. 461-466 ◽  
Author(s):  
Hussein Togun ◽  
Tuqa Abdulrazzaq ◽  
S.N. Kazi ◽  
A. Badarudin ◽  
Mohd Khairol Anuar Ariffin

Turbulent heat transfer to air flow in annular pipe with sudden contraction numerically studied in this paper. The k-ε model with finite volume method used to solve continuity, moment and energy equations. The boundary condition represented by uniform and constant heat flux on inner pipe with range of Reynolds number varied from 7500 to 30,000 and contraction ratio (CR) varied from 1.2 to 2. The numerical result shows increase in local heat transfer coefficient with increase of contraction ratio (CR) and Reynolds number. The maximum of heat transfer coefficient observed at contraction ratio of 2 and Reynolds number of 30,000 in compared with other cases. Also pressure drop coefficient noticed rises with increase contraction ratio due to increase of recirculation flow before and after the step height. In contour of velocity stream line can be seen that increase of recirculation region with increase contraction ratio (CR).


2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Gopinath R. Warrier ◽  
Yohann Rousselet ◽  
Vijay K. Dhir

A numerical investigation of laminar natural convection heat transfer from small horizontal cylinders at near-critical pressures has been carried out. Carbon dioxide is the test fluid. The parameters varied are: pressure (P), (ii) bulk fluid temperature (Tb), (iii) wall temperature (Tw), and (iv) wire diameter (D). The results of the numerical simulations agree reasonably well with available experimental data. The results obtained are as follows: (i) At both subcritical and supercritical pressures, h is strongly dependent on Tb and Tw. (ii) For Tw < Tsat (for P < Pc) and Tw < Tpc (for P > Pc), the behavior of h as a function of Tw is similar; h increases with increase in Tw. (iii) For P > Pc and large Tw (Tw > Tpc), natural convection heat transfer occurring on the cylinder is similar that observed during film boiling on a cylinder. The heat transfer coefficient decreases as Tw increases. (iv) For subcritical pressures, the dependence of h on D is h ∝ D−0.5 in the range 25.4 ≤ D ≤ 100 μm. For larger values of D (500–5000 μm), h ∝ D−0.24. (v) For supercritical pressures, the dependence of h on D is h ∝ D−0.47 in the range 25.4 ≤ D ≤ 100 μm. For larger values of D (500–5000 μm), h ∝ D−0.27. (vi) For a given P, the maximum heat transfer coefficient is obtained for conditions where Tb < Tpc and Tw ≥ Tpc. Analysis of the temperature and flow field shows that this peak in h occurs when k, Cp, and Pr in the fluid peak close to the heated surface.


2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Eph Sparrow ◽  
John Gorman ◽  
John Abraham

This investigation was performed in order to quantify the validity of the assumed constancy of the overall heat transfer coefficient U in heat exchanger design. The prototypical two-fluid heat exchanger, the double-pipe configuration, was selected for study. Heat transfer rates based on the U = constant model were compared with those from highly accurate numerical simulations for 60 different operating conditions. These conditions included: (a) parallel and counter flow, (b) turbulent flow in both the pipe and the annulus, (c) turbulent flow in the pipe and laminar flow in the annulus and the vice versa situation, (d) laminar flow in both the pipe and the annulus, and (e) different heat exchanger lengths. For increased generality, these categories were further broken down into matched and unmatched Reynolds numbers in the individual flow passages. The numerical simulations eschewed the unrealistic uniform-inlet-velocity-profile model by focusing on pressure-driven flows. The largest errors attributable to the U = constant model were encountered for laminar flow in both the pipe and the annulus and for laminar flow in one of these passages and turbulent flow in the other passage. This finding is relevant to microchannel flows and other low-speed flow scenarios. Errors as large as 50% occurred. The least impacted were cases in which the flow is turbulent in both the pipe and the annulus. The general level of the errors due to the U = constant model were on the order of 10% and less for those cases. This outcome is of great practical importance because heat-exchanger flows are more commonly turbulent than laminar. Another significant outcome of this investigation is the quantification of the axial variations of the temperature and heat flux along the wall separating the pipe and annulus flows. It is noteworthy that these distributions do not fit either the uniform wall temperature or uniform heat flux models.


2018 ◽  
Vol 62 (4) ◽  
pp. 320-325 ◽  
Author(s):  
Béla Zink ◽  
József Gábor Kovács

Our goal was the thermal analysis of epoxy acrylate-based prototype molds with numerical simulations, and to compare and analyze the measured values and calculated results. The difference between the thermal calculations and the measured values is significant; the actual temperature of the mold is higher than the calculated values. Based on the numerical simulations, we found that in the case of epoxy acrylate-based mold inserts, temperature results can be made significantly more accurate by changing the heat transfer coefficient between the surface of the mold insert and the melt. We proved that in the case of small-series epoxy acrylate-based molds, the temperature dependence of the thermal properties of the mold material, and the temperature and pressure dependence of the heat transfer coefficient need to be taken into account for accurate temperature results. We proved that the heat transfer coefficient between the mold surface and the melt is considerably lower than in the case of metal molds, due to lower cavity pressure and a lower temperature difference between the mold surface and the melt.


Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5243
Author(s):  
Alexander Mironov ◽  
Sergey Isaev ◽  
Artem Skrypnik ◽  
Igor Popov

Vortex generation and flow disruption in heat exchanger passages by means of surface modification is a widely used passive heat transfer augmentation technique. The present paper contains the results of numerical and experimental studies of the hydraulic resistance and heat transfer in the rectangle duct with oval-trench- and oval-arc-shaped dimples applied to the heat transfer surface. For the turbulent flow in the duct (Pr = 0.71, Red = 3200–9 × 104—for heat transfer determination and Red = 500–104—for the friction factor measurements), rational geometrical parameters of the oval-trench dimple were determined: relative elongation of dimple l/b = 5.57–6.78 and relative depth l/b = 5.57–6.78, while the value of the attack angle to the mean flow was fixed φ = (45–60)°. The comparison of the experimental and numerical modeling for the flow in the narrow duct over the surface with a single- and multi-row dimple arrangement has revealed a good agreement. It was found that the average heat transfer coefficient magnitudes in such ducts could be increased 1.5–2.5 times by means of single and multi-row dimple application on the heat transfer surface. The heat transfer augmentation for the surfaces with the oval-arched dimples was found to be 10% greater than the one for the oval-trench dimples. The corresponding friction factor augmentation was found to be 125–300% in comparison to the smooth surface duct. The obtained experimental data were used for the data generalization. Derived generalized equation allows for predicting the friction factor and heat transfer coefficient values for the flow over the single-row oval-trench simple arrangement. The maximal deviation of the experimental data from the proposed equations was found to be 20%. The application of the artificial neural networks for predicting the hydraulic resistance and heat transfer augmentation in such ducts was presented.


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