scholarly journals Low-Pressure Turbine Separation Control: Comparison With Experimental Data

Author(s):  
Vijay K. Garg

The present work details a computational study, using the Glenn-HT code, that analyzes the use of vortex generator jets (VGJs) to control separation on a low-pressure turbine (LPT) blade at low Reynolds numbers. The computational results are also compared with the experimental data of Bons et al. [1] for steady VGJs. It is found that the code determines the proper location of the separation point on the suction surface of the baseline blade (without any VGJ) for Reynolds numbers of 50,000 or less. Also, the code finds that the separated region on the suction surface of the blade vanishes with the use of VGJs. However, the separated region and the wake characteristics are not well predicted. The wake width is generally over-predicted while the wake depth is under-predicted.

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Ralph J. Volino ◽  
Olga Kartuzova ◽  
Mounir B. Ibrahim

Boundary layer separation control has been studied using vortex generator jets (VGJs) on a very high lift, low-pressure turbine airfoil. Experiments were done under high (4%) freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Instantaneous velocity profile measurements were acquired in the suction surface boundary layer. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000 and 50,000. Jet pulsing frequency, duty cycle, and blowing ratio were all varied. Computational results from a large eddy simulation of one case showed reattachment in agreement with the experiment. In cases without flow control, the boundary layer separated and did not reattach. With the VGJs, separation control was possible even at the lowest Reynolds number. Pulsed VGJs were more effective than steady jets. At sufficiently high pulsing frequencies, separation control was possible even with low jet velocities and low duty cycles. At lower frequencies, higher jet velocity was required, particularly at low Reynolds numbers. Effective separation control resulted in an increase in lift and a reduction in total pressure losses. Phase averaged velocity profiles and wavelet spectra of the velocity show the VGJ disturbance causes the boundary layer to reattach, but that it can reseparate between disturbances. When the disturbances occur at high enough frequency, the time available for separation is reduced, and the separation bubble remains closed at all times.


Author(s):  
Ralph J. Volino ◽  
Olga Kartuzova ◽  
Mounir B. Ibrahim

Boundary layer separation control has been studied using vortex generator jets (VGJs) on a very high lift, low-pressure turbine airfoil. Experiments were done under high (4%) freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Instantaneous velocity profile measurements were acquired in the suction surface boundary layer. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000 and 50,000. Jet pulsing frequency, duty cycle, and blowing ratio were all varied. Computational results from a large eddy simulation of one case showed reattachment in agreement with the experiment. In cases without flow control, the boundary layer separated and did not reattach. With the VGJs, separation control was possible even at the lowest Reynolds number. Pulsed VGJs were more effective than steady jets. At sufficiently high pulsing frequencies, separation control was possible even with low jet velocities and low duty cycles. At lower frequencies, higher jet velocity was required, particularly at low Reynolds numbers. Effective separation control resulted in an increase in lift and a reduction in total pressure losses. Phase averaged velocity profiles and wavelet spectra of the velocity show the VGJ disturbance causes the boundary layer to reattach, but that it can re-separate between disturbances. When the disturbances occur at high enough frequency, the time available for separation is reduced, and the separation bubble remains closed at all times.


1999 ◽  
Vol 122 (2) ◽  
pp. 431-433 ◽  
Author(s):  
C. G. Murawski ◽  
K. Vafai

An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. Flow Reynolds numbers, based on exit velocity and suction length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number, resulted in shrinkage of the separation region on the suction surface. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. It is shown that width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. [S0098-2202(00)00202-9]


Author(s):  
Stephen A. Pym ◽  
Asad Asghar ◽  
William D. E. Allan ◽  
John P. Clark

Abstract Aircraft are operating at increasingly high-altitudes, where decreased air density and engine power settings have led to increasingly low Reynolds numbers in the low-pressure turbine portion of modern-day aeroengines. These operating conditions, in parallel with highly-loaded blade profiles, result in non-reattaching laminar boundary layer separation along the blade suction surface, increasing loss and decreasing engine performance. This work presents an experimental investigation into the potential for integrated leading-edge tubercles to improve blade performance in this operating regime. A turn-table cascade test-section was constructed and commissioned to test a purpose-designed, forward-loaded, low-pressure turbine blade profile at various incidences and Reynolds numbers. Baseline and tubercled blades were tested at axial chord Reynolds numbers at and between 15 000 and 60 000, and angles of incidence ranging from −5° to +10°. Experimental data collection included blade surface pressure measurements, total pressure loss in the blade wakes, hot-wire anemometry, surface hot-film measurements, and surface flow visualization using tufts. Test results showed that the implementation of tubercles did not lead to a performance enhancement. However, useful conclusions were drawn regarding the ability of tubercles to generate stream-wise vortices at ultra-low Reynolds numbers. Additional observations helped to characterize the suction surface boundary layer over the highly-loaded, low-pressure turbine blade profile when at off-design conditions. Recommendations were made for future work.


Author(s):  
Ralph J. Volino ◽  
Olga Kartuzova ◽  
Mounir B. Ibrahim

Boundary layer separation control has been studied using vortex generator jets (VGJs) on a very high lift, low-pressure turbine airfoil. Experiments were done under low freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000, 50,000 and 100,000. Jet pulsing frequency, duty cycle, and blowing ratio were all varied. In all cases without flow control, the boundary layer separated and did not reattach. With the VGJs, separation control was possible even at the lowest Reynolds number. Pulsed VGJs were more effective than steady jets. At sufficiently high pulsing frequencies, separation control was possible even with low jet velocities and low duty cycles. At lower frequencies, higher jet velocity was required, particularly at low Reynolds numbers. Effective separation control resulted in an increase in lift of up to 20% and a reduction in total pressure losses of up to 70%. Simulations of the flow using an unsteady RANS code with the four equation Transition-sst model produced good agreement with experiments in cases without flow control, correctly predicting separation, transition and reattachment. In cases with VGJs, however, the CFD did not predict the reattachment observed in the experiments.


Author(s):  
Kenneth Van Treuren ◽  
Tyler Pharris ◽  
Olivia Hirst

The low-pressure turbine has become more important in the last few decades because of the increased emphasis on higher overall pressure and bypass ratios. The desire is to increase blade loading to reduce blade counts and stages in the low-pressure turbine of a gas turbine engine. Increased turbine inlet temperatures for newer cycles results in higher temperatures in the low-pressure turbine, especially the latter stages, where cooling technologies are not used. These higher temperatures lead to higher work from the turbine and this, combined with the high loadings, can lead to flow separation. Separation is more likely in engines operating at high altitudes and reduced throttle setting. At the high Reynolds numbers found at takeoff, the flow over a low-pressure turbine blade tends to stay attached. At lower blade Reynolds numbers (25,000 to 200,000), found during cruise at high altitudes, the flow on the suction surface of the low-pressure turbine blades is inclined to separate. This paper is a study on the flow characteristics of the L1A turbine blade at three low Reynolds numbers (60,000, 108,000, and 165,000) and 15 turbulence intensities (1.89% to 19.87%) in a steady flow cascade wind tunnel. With this data, it is possible to examine the impact of Reynolds number and turbulence intensity on the location of the initiation of flow separation, the flow separation zone, and the reattachment location. Quantifying the change in separated flow as a result of varying Reynolds numbers and turbulence intensities will help to characterize the low momentum flow environments in which the low-pressure turbine must operate and how this might impact the operation of the engine. Based on the data presented, it is possible to predict the location and size of the separation as a function of both the Reynolds number and upstream freestream turbulence intensity (FSTI). Being able to predict this flow behavior can lead to more effective blade designs using either passive or active flow control to reduce or eliminate flow separation.


Author(s):  
Jeffrey P. Bons ◽  
Rolf Sondergaard ◽  
Richard B. Rivir

The application of pulsed vortex generator jets to control separation on the suction surface of a low pressure turbine blade is reported. Blade Reynolds numbers in the experimental, linear turbine cascade match those for high altitude aircraft engines and aft stages of industrial turbine engines with elevated turbine inlet temperatures. The vortex generator jets have a 30 degree pitch and a 90 degree skew to the freestream direction. Jet flow oscillations up to 100 Hz are produced using a high frequency solenoid feed valve. Results are compared to steady blowing at jet blowing ratios less than 4 and at two chordwise positions upstream of the nominal separation zone. Results show that pulsed vortex generator jets produce a bulk flow effect comparable to that of steady jets with an order of magnitude less massflow. Boundary layer traverses and blade static pressure distributions show that separation is almost completely eliminated with the application of unsteady blowing. Reductions of over 50% in the wake loss profile of the controlled blade were measured. Experimental evidence suggests that the mechanism for unsteady control lies in the starting and ending transitions of the pulsing cycle rather than the injected jet stream itself. Boundary layer spectra support this conclusion and highlight significant differences between the steady and unsteady control techniques. The pulsed vortex generator jets are effective at both chordwise injection locations tested (45% and 63% axial chord) covering a substantial portion of the blade suction surface. This insensitivity to injection location bodes well for practical application of pulsed VGJ control where the separation location may not be accurately known a priori.


Author(s):  
Ralph J. Volino

Oscillating vortex generator jets have been used to control boundary layer separation from the suction side of a low-pressure turbine airfoil. A low Reynolds number (Re = 25,000) case with low free-stream turbulence has been investigated with detailed measurements including profiles of mean and fluctuating velocity and turbulent shear stress. Ensemble averaged profiles are computed for times within the jet pulsing cycle, and integral parameters and local skin friction coefficients are computed from these profiles. The jets are injected into the mainflow at a compound angle through a spanwise row of holes in the suction surface. Preliminary tests showed that the jets were effective over a wide range of frequencies and amplitudes. Detailed tests were conducted with a maximum blowing ratio of 4.7 and a dimensionless oscillation frequency of 0.65. The outward pulse from the jets in each oscillation cycle causes a disturbance to move down the airfoil surface. The leading and trailing edge celerities for the disturbance match those expected for a turbulent spot. The disturbance is followed by a calmed region. Following the calmed region, the boundary layer does separate, but the separation bubble remains very thin. Results are compared to an uncontrolled baseline case in which the boundary layer separated and did not reattach, and a case controlled passively with a rectangular bar on the suction surface. The comparison indicates that losses will be substantially lower with the jets than in the baseline or passively controlled cases.


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