Identification of the Maximum Responding Blade in Mistuned Bladed Disks

2003 ◽  
Author(s):  
Bing Xiao ◽  
Alejandro J. Rivas-Guerra ◽  
Marc P. Mignolet
Keyword(s):  
Experimental Testing ◽  
Forced Response ◽  
Statistical Analyses ◽  
Maximum Response ◽  
Bladed Disks ◽  
Disk Model ◽  
Bladed Disk ◽  
Two Degree Of Freedom ◽  
Full Disk

This paper focuses on the identification/prediction of the blade exhibiting the largest response in mistuned bladed disks. This information is very important in experimental/testing efforts as it permits the most effective positioning of a few gages to capture the maximum response on the disk. In computational statistical analyses, knowing the highest responding blade is also quite valuable as it may lead to computational savings in the determination of the maximum response. Different strategies are proposed here for the experimental and computational contexts. In the former situation, mistuning is typically unknown but only one or a few disks must be considered. The proposed solution is then to estimate the mistuned blade properties and to rely on this identified bladed disk model to predict the blades that are likely to exhibit the largest responses through exact, full disk solutions. On the contrary, in computational statistical analyses, mistuning is specified but a potentially large number of disks must be analyzed and it is desired to bypass the ensemble of full disk solutions. Accordingly, a novel, computationally very efficient algorithm is proposed for a preliminary estimation of the forced response of mistuned disks from which the blades that are likely to exhibit the largest responses can be predicted. Examples of application on single- and two-degree-of-freedom per blade models and a reduced order model of a blisk demonstrate the reliability of the proposed strategies.

Blade Root Joint Modelling and Analysis of Effects of Their Geometry Variability on the Nonlinear Forced Response of Tuned and Mistuned Bladed Disks

2020 ◽  
Author(s):  
Adam Koscso ◽  
E. P. Petrov
Keyword(s):  
Harmonic Balance Method ◽  
Forced Response ◽  
High Fidelity ◽  
Contact Interactions ◽  
Bladed Disks ◽  
Element Mesh ◽  
Disk Model ◽  
Bladed Disk ◽  
Nonlinear Contact ◽  
Manufacturing Tolerances

Abstract One of the major sources of the damping of the forced vibration for bladed disk structures is the micro-slip motion at the contact interfaces of blade-disk joints. In this paper, the modeling strategies of nonlinear contact interactions at blade roots are examined using high-fidelity modelling of bladed disk assemblies and the nonlinear contact interactions at blade-disk contact patches. The analysis is performed in the frequency domain using multiharmonic harmonic balance method and analytically formulated node-to-node contact elements modelling frictional and gap nonlinear interactions. The effect of the number, location and distribution of nonlinear contact elements are analyzed using cyclically symmetric bladed disks. The possibility of using the number of the contact elements noticeably smaller than the total number of nodes in the finite element mesh created at the contact interface for the high-fidelity bladed disk model is demonstrated. The parameters for the modeling of the root damping are analysed for tuned and mistuned bladed disks. The geometric shapes of blade roots and corresponding slots in disks cannot be manufactured perfectly and there is inevitable root joint geometry variability within the manufacturing tolerances. Based on these tolerances, the extreme cases of the geometry variation are defined and the assessment of the possible effects of the root geometry variation on the nonlinear forced response are performed based on a set of these extreme cases.

On the Individual and Combined Effects of Intentional Mistuning, Coupling and Damping on the Forced Response of Bladed Disks

2008 ◽  
Author(s):  
Changbo Yu ◽  
Jianjun Wang ◽  
Qihan Li
Keyword(s):  
High Cycle Fatigue ◽  
Numerical Study ◽  
Threshold Value ◽  
Forced Response ◽  
Combined Effects ◽  
Bladed Disks ◽  
Disk Model ◽  
Bladed Disk ◽  
Random Mistuning ◽  
The Individual

Random mistuning always exists in bladed disk structures. The maximum blade forced response amplitudes are often much larger than those of their perfectly tuned counterparts, which leads to eventual failure via high cycle fatigue (HCF). Therefore, it is of great importance to predict and, ultimately, to reduce the blade forced response levels as a result of random mistuning. In this paper, intentional mistuning is introduced into a simplified 12-bladed disk model by varying the stiffness of the blades in periodic harmonic patterns. The individual and combined effects of intentional mistuning, coupling and damping are examined in the absence and presence of random mistuning through numerical study. It is found that there is some threshold value of intentional mistuning and coupling that leads to maximum mistuning effects and certain relations among intentional mistuning strength, integer harmonics, coupling and damping can suppress the response levels of mistuned bladed disks, which provides useful guidelines for safe and reliable designs of bladed disk systems.

A Method for Forced Response Analysis of Mistuned Bladed Disks With Aerodynamic Effects Included

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
E. P. Petrov
Keyword(s):  
Gas Flow ◽  
Forced Response ◽  
Response Analysis ◽  
Bladed Disks ◽  
Blade Vibration ◽  
Disk Model ◽  
Mechanical Coupling ◽  
Bladed Disk ◽  
Flexible Disk ◽  
Function Matrix

A method has been developed for high-accuracy analysis of forced response levels for mistuned bladed disks vibrating in gas flow. Aerodynamic damping, the interaction of vibrating blades through gas flow, and the effects of structural and aerodynamic mistuning are included in the bladed disk model. The method is applicable to cases of high mechanical coupling of blade vibration through a flexible disk and, possibly shrouds, to cases with stiff disks and low mechanical coupling. The interaction of different families of bladed disk modes is included in the analysis providing the capability of analyzing bladed disks with pronounced frequency veering effects. The method allows the use of industrial-size sector models of bladed disks for analysis of forced response of a mistuned structure. The frequency response function matrix of a structurally mistuned bladed disk is derived with aerodynamic forces included. A new phenomenon of reducing bladed disk forced response by mistuning to levels that are several times lower than those of their tuned counterparts is revealed and explained.

Vibration Suppression of Mistuned Coupled-Blade-Disk Systems Using Piezoelectric Circuitry Network

2007 ◽  
Author(s):  
Hongbiao Yu ◽  
K. W. Wang
Keyword(s):  
System Analysis ◽  
Vibration Suppression ◽  
Effective Means ◽  
Forced Response ◽  
Bladed Disks ◽  
Disk Model ◽  
Vibration Localization ◽  
Bladed Disk ◽  
Random Mistuning ◽  
Blade System

In this research, piezoelectric networking is investigated as an effective means for vibration suppression of mistuned bladed disk systems. Due to mistuning (i.e., imperfections in blade properties), bladed disks in turbo-machinery often suffer from vibration localization. In such cases, the vibration energy is confined to a small number of blades and forced response can be drastically increased when the structure is under engine order force excitation. To suppress the excessive vibration caused by localization, a piezoelectric networking concept has been proposed and analyzed for a multi-blade system in a previous study by the authors [1]. This research further extends the investigation with focus on circuitry design for a complex bladed disk model with the consideration of coupled blade-disk dynamics. A new multi-circuit piezoelectric network is designed and analyzed for multiple-harmonic vibration suppression of bladed disks. An optimal network is derived analytically based on system analysis. The performance of the network for bladed disks with random mistuning is examined using Monte Carlo simulation. The effects of variations (mistuning and detuning) in circuit parameters are also studied. Finally, a method to improve system performance and robustness is discussed.

A Method for Use of Cyclic Symmetry Properties in Analysis of Nonlinear Multiharmonic Vibrations of Bladed Disks

2004 ◽  
Vol 126 (1) ◽  
pp. 175-183 ◽  
Author(s):  
E. P. Petrov
Keyword(s):  
High Efficiency ◽  
Equations Of Motion ◽  
Linear Part ◽  
Forced Response ◽  
Mode Shapes ◽  
Solution Technique ◽  
Disk Model ◽  
Sector Model ◽  
Bladed Disk ◽  
Symmetry Properties

An effective method for analysis of periodic forced response of nonlinear cyclically symmetric structures has been developed. The method allows multiharmonic forced response to be calculated for a whole bladed disk using a periodic sector model without any loss of accuracy in calculations and modeling. A rigorous proof of the validity of the reduction of the whole nonlinear structure to a sector is provided. Types of bladed disk forcing for which the method may be applied are formulated. A multiharmonic formulation and a solution technique for equations of motion have been derived for two cases of description for a linear part of the bladed disk model: (i) using sector finite element matrices and (ii) using sector mode shapes and frequencies. Calculations validating the developed method and a numerical investigation of a realistic high-pressure turbine bladed disk with shrouds have demonstrated the high efficiency of the method.

Vibration Suppression of Mistuned Coupled-Blade-Disk Systems Using Piezoelectric Circuitry Network

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Hongbiao Yu ◽  
K. W. Wang
Keyword(s):  
Piezoelectric Transducer ◽  
Vibration Suppression ◽  
Structural Vibration ◽  
Bladed Disks ◽  
Disk Model ◽  
Bladed Disk ◽  
Engine Order ◽  
Optimal Network ◽  
Random Mistuning ◽  
Engine Components

For bladed-disk assemblies in turbomachinery, the elements are often exposed to aerodynamic loadings, the so-called engine order excitations. It has been reported that such excitations could cause significant structural vibration. The vibration level could become even more excessive when the bladed disk is mistuned, and may cause fatigue damage to the engine components. To effectively suppress vibration in bladed disks, a piezoelectric transducer networking concept has been explored previously by the authors. While promising, the idea was developed based on a simplified bladed-disk model without considering the disk dynamics. To advance the state of the art, this research further extends the investigation with focus on new circuitry designs for a more sophisticated and realistic system model with the consideration of coupled-blade-disk dynamics. A novel multicircuit piezoelectric transducer network is synthesized and analyzed for multiple-harmonic vibration suppression of bladed disks. An optimal network is derived analytically. The performance of the network for bladed disks with random mistuning is examined through Monte Carlo simulation. The effects of variations (mistuning and detuning) in circuit parameters are also studied. A method to improve the system performance and robustness utilizing negative capacitance is discussed. Finally, experiments are carried out to demonstrate the vibration suppression capability of the proposed piezoelectric circuitry network.

scholarly journals High-Fidelity Sensitivity Analysis of Modal Properties of Mistuned Bladed Disks Regarding Material Anisotropy

2018 ◽  
Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Natural Frequencies ◽  
Mode Shapes ◽  
Finite Element Models ◽  
Coordinate Systems ◽  
Bladed Disks ◽  
Bladed Disk ◽  
Material Orientation

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.

The Combined Closed Form-Perturbation Approach to the Analysis of Mistuned Bladed Disks

1993 ◽  
Vol 115 (4) ◽  
pp. 771-780 ◽  
Author(s):  
M. P. Mignolet ◽  
C.-C. Lin
Keyword(s):  
Probability Density Function ◽  
Probability Density ◽  
Density Function ◽  
Approximate Solutions ◽  
Forced Response ◽  
Perturbation Approach ◽  
Perturbation Techniques ◽  
Step Method ◽  
Bladed Disk

A two-step method is presented for the determination of reliable approximations of the probability density function of the forced response of a randomly mistuned bladed disk. Under the assumption of linearity, an integral representation of the probability density function of the blade amplitude is first derived. Then, deterministic perturbation techniques are employed to produce simple approximations of this function. The adequacy of the method is demonstrated by comparing several approximate solutions with simulation results.

Direct Prediction of the Effects of Mistuning on the Forced Response of Bladed Disks

1998 ◽  
Vol 120 (3) ◽  
pp. 626-634 ◽  
Author(s):  
M. P. Mignolet ◽  
W. Hu
Keyword(s):  
Structural Model ◽  
Order Approximation ◽  
Forced Response ◽  
Blade Vibration ◽  
First Order ◽  
Bladed Disk ◽  
Novel Approach ◽  
Error Terms ◽  
First Order Approximation

In this paper, a novel approach to determine reliable estimates of the moments of the steady-state resonant response of a randomly mistuned bladed disk is presented, and the use of these moments to accurately predict the corresponding distribution of the amplitude of blade vibration is described. The estimation of the moments of the response is accomplished first by relying on a “joint cumulant closure” strategy that expresses higher order moments in terms of lower order ones. A simple modeling of the error terms of these approximations is also suggested that allows the determination of an improved, or accelerated, estimate of the required moments. The evaluation of the distribution of the amplitude of blade response is then accomplished by matching the moments computed by the cumulant closure with those derived from a three-parameter model recently derived. A first order approximation of the moments obtained for a simple structural model of a bladed disk yields a new parameter that can be used as a measure of the localization of the forced response. Then, numerical results demonstrate that the method provides extremely accurate estimates of the moments for all levels of structural coupling which in turn lead to a description of the amplitude of blade response that closely matches simulation results. Finally, a comparison with existing perturbation techniques clearly shows the increased accuracy obtained with the proposed joint cumulant closure formulation.

Experimental Investigation of Mode Localization and Forced Response Amplitude Magnification for a Mistuned Bladed Disk

2000 ◽  
Author(s):  
John Judge ◽  
Christophe Pierre ◽  
Oral Mehmed
Keyword(s):  
Experimental Investigation ◽  
Traveling Wave ◽  
Forced Response ◽  
Response Amplitude ◽  
Mode Shapes ◽  
Bladed Disks ◽  
Element Analysis ◽  
Mode Localization ◽  
Bladed Disk ◽  
Out Of Plane

The results of an experimental investigation on the effects of random blade mistuning on the forced dynamic response of bladed disks are reported. The primary aim of the experiment is to gain understanding of the phenomena of mode localization and forced response blade amplitude magnification in bladed disks. A stationary, nominally periodic, twelve-bladed disk with simple geometry is subjected to a traveling-wave, out-of-plane, “engine order” excitation delivered via phase-shifted control signals sent to piezo-electric actuators mounted on the blades. The bladed disk is then mistuned by the addition of small, unequal weights to the blade tips, and it is again subjected to a traveling wave excitation. The experimental data is used to verify analytical predictions about the occurrence of localized mode shapes, increases in forced response amplitude, and changes in resonant frequency due to the presence of mistuning. Very good agreement between experimental measurements and finite element analysis is obtained. The out-of-plane response is compared and contrasted with the previously reported in-plane mode localization behavior of the same test specimen. This work also represents an important extension of previous experimental study by investigating a frequency regime in which modal density is lower but disk-blade interaction is significantly greater.

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