A Repair Alternative for Worn Square-Base Compressor Vanes
Square base compressor vanes are a simple time-tested design and are in use in hundreds of large industrial gas turbines throughout the world. The square base of the vane fits inside a carrier slot machined into the compressor casing. Over time, the motion of the vane base, during operation and due to start-stop cycles, results in wear of both the vane base and the compressor casing. The classic solution to this wear problem is vane replacement and extensive repair of the casing either by welding or remachining and adding a patch ring. The square base compressor vane design is described, along with exemplary evidence of the wear problem. An alternative to the expensive repair is presented. The alternative approach addresses the root cause of the wear, i.e., the sliding motion at the vane base–casing interface. The vane contact is modeled with and without the solution to show, analytically, the benefit of the alternative approach. Successful field experience is also presented and discussed.