The Influence of Compressor Blade Row Interaction Modeling on Performance Estimates From Time-Accurate, Multi-Stage, Navier-Stokes Simulations

Author(s):  
Dale Van Zante ◽  
Jenping Chen ◽  
Michael Hathaway ◽  
Randall Chriss

The time-accurate, multi-stage, Navier-Stokes, turbomachinery solver TURBO was used to calculate the aero performance of a 2 1/2 stage, highly-loaded, high-speed, axial compressor. The goals of the research project were to demonstrate completion times for multi-stage, time-accurate simulations that are consistent with inclusion in the design process, and to assess the influence of differing approaches to modeling the effects of blade row interactions on aero performance estimates. Three different simulation setups were used to model blade row interactions: 1.) single passage per blade row with phase lag boundaries, 2.) multiple passages per blade row with phase lag boundaries, and 3.) a periodic sector (1/2 annulus sector). The simulations used identical inlet and exit boundary conditions and identical meshes. To add more blade passages to the domain, the single passage meshes were copied and rotated. This removed any issues of differing mesh topology or mesh density from the following results. The 1/2 annulus simulation utilizing periodic boundary conditions required an order of magnitude less iterations to converge when all three simulations were converged to the same level as assessed by monitoring changes in overall adiabatic efficiency. When using phase lag boundary conditions the need to converge the time history information necessitates more iterations to obtain the same convergence level. In addition to convergence differences, the three simulations gave different overall performance estimates where the 1/2 annulus case was 1.0 point lower in adiabatic efficiency than the single passage phase lag case. The interaction between blade rows in the same frame of reference set up spatial variations of properties in the circumferential direction which are stationary in that reference frame. The phase lag boundary condition formulation will not capture this effect because the blade rows are not moving relative to each other. Thus for simulations of more than two blade rows and strong interactions, a periodic simulation is necessary to estimate the correct aero performance.

2008 ◽  
Vol 130 (1) ◽  
Author(s):  
Dale Van Zante ◽  
Jenping Chen ◽  
Michael Hathaway ◽  
Randall Chriss

The time-accurate, multistage, Navier–Stokes, turbomachinery solver TURBO was used to calculate the aeroperformance of a 2 1∕2 stage, highly loaded, high-speed, axial compressor. The goals of the research project were to demonstrate completion times for multistage, time-accurate simulations that are consistent with inclusion in the design process and to assess the influence of differing approaches to modeling the effects of blade row interactions on aeroperformance estimates. Three different simulation setups were used to model blade row interactions: (1) single-passage per blade row with phase lag boundaries, (2) multiple passages per blade row with phase lag boundaries, and (3) a periodic sector (1∕2 annulus sector). The simulations used identical inlet and exit boundary conditions and identical meshes. To add more blade passages to the domain, the single-passage meshes were copied and rotated. This removed any issues of differing mesh topology or mesh density from the following results. The 1∕2 annulus simulation utilizing periodic boundary conditions required an order of magnitude fewer iterations to converge when all three simulations were converged to the same level as assessed by monitoring changes in overall adiabatic efficiency. When using phase lag boundary conditions, the necessity to converge the time history information requires more iterations to obtain the same convergence level. In addition to convergence differences, the three simulations gave different overall performance estimates where the 1∕2 annulus case was 1.0 point lower in adiabatic efficiency than the single-passage phase lag case. The interaction between blade rows in the same frame of reference sets up spatial variations of properties in the circumferential direction, which are stationary in that reference frame. The phase lag boundary condition formulation will not capture this effect because the blade rows are not moving relative to each other. Thus, for simulations of more than two blade rows and strong interactions, a periodic simulation is necessary to estimate the correct aeroperformance.


Author(s):  
Thomas Mokulys ◽  
Stephen C. Dewhurst ◽  
Reza S. Abhari

Unsteady single passage methods for turbomachinery applications are becoming a more and more mature method in predicting unsteady blade-to-blade aerodynamics in a more efficient and accurate way compared to multipassage computations with scaled airfoil geometries. The outlined work presents results of a fourier-based method for phase-lagged boundary conditions using a usual conservative approach at the interfaceplane and compares it to a new characteristic treatment as well as a linearized single row approach. The new method provides results of similar accuracy with improved stability of the algorithm and faster convergence times.


Author(s):  
Jose Moreno ◽  
John Dodds ◽  
Mehdi Vahdati ◽  
Sina Stapelfeldt

Abstract Reynolds-averaged Navier-Stokes (RANS) equations are employed for aerodynamic and aeroelastic modelling in axial compressors. Their solutions are highly dependent on the turbulence models for closure. The main objective of this work is to assess the widely used Spalart-Allmaras model’s suitability for compressor flows. For this purpose, an extensive investigation of the sources of uncertainties in a high-speed multi-stage compressor rig was carried out. The grid resolution near the casing end wall, which affects the tip leakage flow and casing boundary layer, was found to have a major effect on the stability limit prediction. Refinements in this region led to a stall margin loss prediction. It was found that this loss was exclusively due to the destruction term in the SA model.


Author(s):  
Rolf Emunds ◽  
Ian K. Jennions ◽  
Dieter Bohn ◽  
Jochen Gier

This paper deals with the numerical simulation of flow through a 1.5 stage axial flow turbine. The 3-row configuration has been experimentally investigated at the University of Aachen where measurements behind the first vane, the first stage and the full configuration were taken. These measurements allow single blade row computations, to the measured boundary conditions taken from complete engine experiments, or full multistage simulations. The results are openly available inside the framework of ERCOFTAC 1996. There are two separate but interrelated parts to the paper. Firstly, two significantly different Navier-Stokes codes are used to predict the flow around the first vane and the first rotor, both running in isolation. This is used to engender confidence in the code that is subsequently used to model the multiple bladerow tests, the other code is currently only suitable for a single blade row. Secondly, the 1.5 stage results are compared to the experimental data and promote discussion of surrounding blade row effects on multistage solutions.


1997 ◽  
Vol 119 (4) ◽  
pp. 723-732 ◽  
Author(s):  
W. G. Joo ◽  
T. P. Hynes

This paper describes the development of actuator disk models to simulate the asymmetric flow through high-speed low hub-to-tip ratio blade rows. The actuator disks represent boundaries between regions of the flow in which the flow field is solved by numerical computation. The appropriate boundary conditions and their numerical implementation are described, and particular attention is paid to the problem of simulating the effect of blade row blockage near choking conditions. Guidelines on choice of axial position of the disk are reported. In addition, semi-actuator disk models are briefly described and the limitations in the application of the model to supersonic flow are discussed.


2014 ◽  
Vol 919-921 ◽  
pp. 865-868 ◽  
Author(s):  
Rui Zhen Fei ◽  
Li Min Peng ◽  
Wei Chao Yang ◽  
Wei Guang Yan

According to the 100㎡ high-speed tunnel cross-section which is generally used in high-speed railway of China, this paper develops a tunnel-air-train simulation model, based on the three-dimensional incompressible Navier-Stokes equations and the standard k-e turbulence model. Time-history variation rules and space distribution characteristics of train wind are studied respectively. The results show that: train wind is complex three-dimensional flow changing with time and space, air at the front of train flows away from the train head, while air at the rear of train flows to the train tail.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Jose Moreno ◽  
John Dodds ◽  
Sina Stapelfeldt ◽  
Mehdi Vahdati

Abstract Reynolds-averaged Navier–Stokes (RANS) equations are employed for aerodynamic and aeroelastic modeling in axial compressors. Their solutions are highly dependent on the turbulence models for closure. The main objective of this work is to assess the widely used Spalart–Allmaras model suitability for high-speed compressor flows. For this purpose, an extensive investigation of the sources of uncertainties in a high-speed multi-stage compressor rig was carried out. The grid resolution near the casing end wall, which affects the tip leakage flow and casing boundary layer, was found to have a major effect on the stability limit prediction. Refinements in this region led to a stall margin loss prediction. It was found that this loss was exclusively due to the destruction term in the SA model.


Author(s):  
Robert J. Neubert ◽  
Charles P. Gendrich

Previous experimental and analytical studies have demonstrated the potential for significant improvements in efficiency and stall margin with forward swept rotor blading. This paper extends the assessment to a light weight, low noise two stage fan designed and fabricated under the NASA High Speed Civil Transport program. The experimental investigation evaluates the effect of forward sweep on efficiency and stall margin relative to the predicted levels for a radial fan designed for the same requirements. Efficiency was above multi-stage fan state of the art and stall margin was significantly greater than predicted based on radial fan experience. In addition, the effects of increasing the axial gap between the IGV and rotor 1, as well as R1 to S1 axial gap are evaluated. The increased axial gap between R1 & S1 had a much greater effect on performance than increasing the IGV to R1 gap. And, 3D Navier-Stokes flow solver analysis was performed for comparison to test results.


Author(s):  
Daniel J. Dorney ◽  
Om P. Sharma ◽  
Karen L. Gundy-Burlet

Axial compressors have inherently unsteady flow fields because of relative motion between rotor and stator airfoils. This relative motion leads to viscous and inviscid (potential) interactions between blade rows. As the number of stages increases in a turbomachine, the buildup of convected wakes can lead to progressively more complex wake/wake and wake/airfoil interactions. Variations in the relative circumferential positions of stators or rotors can change these interactions, leading to different unsteady forcing functions on airfoils and different compressor efficiencies. In addition, as the Mach number increases the interaction between blade rows can be intensified due to potential effects. In the current study an unsteady, quasi-three-dimensional Navier-Stokes analysis has been used to investigate the unsteady aerodynamics of stator clocking in a 1-1/2 stage compressor, typical of back stages used in high-pressure compressors of advanced commercial jet engines. The effects of turbulence have been modeled with both algebraic and two-equation models. The results presented include steady and unsteady surface pressures, efficiencies, boundary layer quantities and turbulence quantities. The main contribution of the current work has been to show that airfoil clocking can produce significant performance variations at the Mach numbers associated with an engine operating environment. In addition, the growth of turbulence has been quantified to aid in the development of models for the multi-stage steady analyses used in design systems.


Author(s):  
Peter J. Koch ◽  
Douglas P. Probasco ◽  
J. Mitch Wolff ◽  
William W. Copenhaver ◽  
Randall M. Chriss

A set of inlet guide vane (IGV) unsteady surface pressure measurements is presented. The unsteady aerodynamic effects of a highly loaded, high speed downstream compression stage on the upstream inlet guide vane stator surface pressures are characterized through experimental and computational analysis. The axial spacing between the IGV and rotor was varied between 12%, 26%, and 56% of the IGV chord for a 105% speed, peak efficiency operating condition, which is transonic. Unsteady IGV surface pressures were acquired for two spanwise locations on both blade surfaces. The largest unsteady surface pressure magnitudes were obtained at the 12% axial spacing configuration and 95% chord location. In general, spanwise variations were found to be important. The upstream bow shock effect is non-linear in character. Comparisons to a two-dimensional, non-linear unsteady multi-blade row Navier-Stokes analysis at 50% span show a good agreement with the IGV unsteady surface pressure results and higher harmonic content. The results of the study indicate significant variations in the IGV unsteady loading caused by changes in axial spacing.


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