Test results of the OGT2500 Gas Turbine Engine Running on Alternative Fuels: BioOil, Ethanol, BioDiesel and Crude Oil

2005 ◽  
Author(s):  
Vladimir Lupandin ◽  
Raj Thamburaj ◽  
Alexander Nikolayev
Keyword(s):  
Crude Oil ◽  
Gas Turbine ◽  
Alternative Fuels ◽  
Development Program ◽  
Gas Turbine Engine ◽  
Engine Operation ◽  
Technical Feasibility ◽  
Turbine Engine ◽  
Full Speed ◽  
Under Construction

This paper describes the results of an on going development program aimed at determining the technical feasibility of utilizing alternative fuels such as bio-mass derived BioOil, Ethanol, Bio-Diesel and bituminous Crude Oil in a 2.5 MW GT2500 industrial Gas Turbine Engine. This gas turbine engine was designed and manufactured by “Zorya-Mashproekt” in the Ukraine and further modified for the alternative fuels application through a join development program between “Zorya-Mashproekt” and Orenda Aerospace Corporation in Canada. The modification of the GT2500 Gas Turbine Engine hot section and combustion system to operate on liquid alternative fuels are described. Also described is an engine hot section online cleaning system and features of the fuel-handling module, which carries out fuel preheating and preprocessing. A test rig equipped with a load bank was designed and built to test the modified GT2500 Gas turbine Engine on different alternative fuels (full speed/full power). Results of the modified GT2500 gas turbine engine operation along with the emissions data are presented. The tests proved the technical feasibility of operating this gas turbine engine on the alternative fuels mentioned above. Based on these results a power generation package with the engine and fuel handling module have been accepted for commercial operation in a pilot plant under construction in West Lorne, Ontario, Canada.

Lycoming T-53 Gas Turbine Engine Modification for Industrial Application

2007 ◽  
Author(s):  
Vladimir Lupandin ◽  
Martyn Hexter ◽  
Alexander Nikolayev
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Alternative Fuels ◽  
Phase 1 ◽  
Development Program ◽  
Gas Turbine Engine ◽  
Combustion System ◽  
Original Design ◽  
High Hydrogen ◽  
Turbine Engine

This paper describes a development program active at Magellan Aerospace Corporation since 2003, whereby specific modifications are incorporated into an Avco Lycoming T-53 helicopter gas turbine engine to enable it to function as a ground based Industrial unit for distributed power generation. The Lycoming T-53 is a very well proven and reliable two shaft gas turbine engine whose design can be traced back to the 1950s and the fact of its continued service to the present day is a tribute to the original design/development team. Phase 1 of the Program introduces abradable rotor path linings, blade coatings and changes to seal and blade tip clearances. Magellan has built a test cell to run the power generation units to full speed and full power in compliance with ISO 2314. In co-operation with Zorya-Mashproekt, Ukraine, the exhaust emissions of the existing combustion system for natural gas was reduced by 30%. New nozzles for low heat value fuels and for high hydrogen content fuels (up to 60% H2) have been developed. The T-53 gas turbine engine exhaust gas temperature is typically around 620 deg C, which makes it a very good candidate for co-generation and recuperated applications. As per Phase 2 of the program, the existing helicopter integral gearbox and separate industrial step-down gearbox will be replaced with single integral gearbox that will use the same lubrication oil system as the gas turbine engine. The engine power output will increase to 1200 kW at the generator terminals with an improvement to 25% efficiency ISO. Phase 3 of the Program will see the introduction of a new silo type combustion system, developed in order to utilize alternative fuels such as bio-diesel, biofuel (product of wood pyrolysis), land fill gases, syn gases etc. Phase 4 of the Program in cooperation with ORMA, Russia will introduce a recuperator into the package and is expected to realize a boost in overall efficiency to 37%. The results of testing the first two T-53 industrial gas turbine engines modified per Phase 1 will be presented.

Modeling of Cyclic Life for Compressor Rotor of Gas Turbine Engine Taking Into Account Production Deviations

2020 ◽  
Author(s):  
Alexandr N. Arkhipov ◽  
Yury A. Ravikovich ◽  
Anton A. Matushkin ◽  
Dmitry P. Kholobtsev
Keyword(s):  
Gas Turbine ◽  
Low Cycle Fatigue ◽  
Probabilistic Modeling ◽  
Gas Turbine Engine ◽  
Critical Zone ◽  
Design Stage ◽  
Cyclic Life ◽  
Engine Operation ◽  
Turbine Engine ◽  
Compressor Rotor

Abstract The regional aircraft with a turbofan gas turbine engine, created in Russia, is successfully operated in the world market. Further increase of the life and reduction of the cost of the life cycle are necessary to ensure the competitive advantages of the engine. One of the units limiting the engine life is the compressor rotor. The cyclic life of the rotor depends on many factors: the stress-strain state in critical zones, the life of the material under low-cycle loading, the regime of engine operation, production deviations (within tolerances), etc. In order to verify the influence of geometry deviations, the calculations of the model with nominal dimensions and the model with the most unfavorable geometric dimensions (worst cases) have been carried out. The obtained influence coefficients for geometric and weight tolerances are then used for probabilistic modeling of stresses in the critical zone. Rotor speed and gas loads on the blades for different flight missions and engine wear are determined from the corresponding aerodynamic calculations taking into account the actual flight cycles (takeoff, reduction, reverse) and are also used for stress recalculations. The subsequent calculation of the rotor cyclic life and the resource assessment is carried out taking into account the spread of the material low-cycle fatigue by probabilistic modeling of the rotor geometry and weight loads. A preliminary assessment of the coefficients of tolerances influence on stress in the critical zone can be used to select the optimal (in terms of life) tolerances at the design stage. Taking into account the actual geometric and weight parameters can allow estimating the stress and expected life of each manufactured rotor.

scholarly journals 2MW Class High Efficiency Gas Turbine IM270 for Co-Generation Plants

1996 ◽  
Author(s):  
Hideo Kobayashi ◽  
Shogo Tsugumi ◽  
Yoshio Yonezawa ◽  
Riuzou Imamura
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Mechanical Design ◽  
Development Program ◽  
Gas Turbine Engine ◽  
Maintenance Cost ◽  
Turbine Engine ◽  
Generation Plant ◽  
Emission Regulation ◽  
Heavy Duty Gas Turbine

IHI is developing a new heavy duty gas turbine engine for 2MW class co-generation plants, which is called IM270. This engine is a simple cycle and single-spool gas turbine engine. Target thermal efficiency is the higher level in the same class engines. A dry low NOx combustion system has been developed to clear the strictest emission regulation in Japan. All parts of the IM270 are designed with long life for low maintenance cost. It is planned that the IM270 will be applied to a dual fluid system, emergency generation plant, machine drive engine and so on, as shown in Fig.1. The development program of IM270 for the co-generation plant is progress. The first prototype engine test has been started. It has been confirmed that the mechanical design and the dry low NOx system are practical. The component tuning test is being executed. On the other hand, the component test is concurrently in progress. The first production engine is being manufactured to execute the endurance test using a co-generation plant at the IHI Kure factory. This paper provides the conceptual design and status of the IM270 basic engine development program.

Review of the von Karman Institute Compression Tube Facility for Turbine Research

2013 ◽  
Author(s):  
G. Paniagua ◽  
C. H. Sieverding ◽  
T. Arts
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Measurement Techniques ◽  
Gas Turbine Engine ◽  
Modern Technology ◽  
Forced Response ◽  
Engine Operation ◽  
Turbine Engine ◽  
Von Karman ◽  
Von Kármán

Advances in turbine-based engine efficiency and reliability are achieved through better knowledge of the mechanical interaction with the flow. The life-limiting component of a modern gas turbine engine is the high-pressure (HP) turbine stage due to the arduous environment. For the same reason, real gas turbine engine operation prevents fundamental research. Various types of experimental approaches have been developed to study the flow and in particular the heat transfer, cooling, materials, aero-elastic issues and forced response in turbines. Over the last 30 years short duration facilities have dominated the research in the study of turbine heat transfer and cooling. Two decades after the development of the von Karman Institute compression tube facility (built in the 90s), one could reconsider the design choices in view of the modern technology in compression, heating, control and electronics. The present paper provides first the history of the development and then how the wind tunnel is operated. Additionally the paper disseminates the experience and best practices in specifically designed measurement techniques to both experimentalists and experts in data processing. The final section overviews the turbine research capabilities, providing details on the required upgrades to the test section.

Investigation of Vapor-Phase Lubrication in a Gas Turbine Engine

1997 ◽  
Author(s):  
Kenneth W. Van Treuren ◽  
D. Neal Barlow ◽  
William H. Heiser ◽  
Matthew J. Wagner ◽  
Nelson H. Forster
Keyword(s):  
Gas Turbine ◽  
Vapor Phase ◽  
Gas Turbine Engine ◽  
Rolling Contact ◽  
Phosphate Ester ◽  
Lubrication System ◽  
Oil Lubrication ◽  
Vapor Phase Lubrication ◽  
Engine Operation ◽  
Turbine Engine

The liquid oil lubrication system of current aircraft jet engines accounts for approximately 10–15% of the total weight of the engine. It has long been a goal of the aircraft gas turbine industry to reduce this weight. Vapor-Phase Lubrication (VPL) is a promising technology to eliminate liquid oil lubrication. The current investigation resulted in the first gas turbine to operate in the absence of conventional liquid lubrication. A phosphate ester, commercially known as DURAD 620B, was chosen for the test. Extensive research at Wright Laboratory demonstrated that this lubricant could reliably lubricate railing element bearings in the gas turbine engine environment. The Allison T63 engine was selected as the test vehicle because of its small size and bearing configuration. Specifically, VPL was evaluated in the number eight bearing because it is located in a relatively hot environment, in line with the combustor discharge, and it can be isolated from the other bearings and the liquid lubrication system. The bearing was fully instrumented and its performance with standard oil lubrication was documented. Results of this baseline study were used to develop a thermodynamic model to predict the bearing temperature with VPL. The engine was then operated at a ground idle condition with VPL with the lubricant misted into the #8 bearing at 13 ml/hr. The bearing temperature stabilized at 283°C within 10 minutes. Engine operation was continued successfully for a total of one hour. No abnormal wear of the rolling contact surfaces was found when the bearing was later examined. Bearing temperatures after engine shutdown indicated the bearing had reached thermodynamic equilibrium with its surroundings during the test. After shutdown bearing temperatures steadily decreased without the soakback effect seen after shutdown in standard lubricated bearings. In contrast, the oil lubricated bearing ran at a considerably lower operating temperature (83°C) and was significantly heated by its surroundings after engine shutdown. In the baseline tests, the final bearing temperatures never reached that of the operating VPL system.

Conversion of the AE 1107C From the V-22 Osprey Application to Marine Service

2013 ◽  
Author(s):  
Zechariah D. Green ◽  
Sean Padfield ◽  
Andrew F. Barrett ◽  
Paul G. Jones
Keyword(s):  
Gas Turbine ◽  
System Integration ◽  
Development Program ◽  
Gas Turbine Engine ◽  
Naval Vessel ◽  
Turbine Engine ◽  
The Us ◽  
Technical Risk ◽  
Turbine Design ◽  
System Designs

This paper presents a study on the conversion of the Rolls-Royce AE 1107C V-22 Osprey gas turbine engine into the MT7 Ship-to-Shore Connector (SSC) marine gas turbine engine. The US Navy led SSC design requires a propulsion and lift gas turbine rated at 5,230 shaft horsepower, which the AE 1107C variant MT7 is capable of providing with margin on power and specific fuel consumption. The MT7 leverages the AE family of engines to provide a propulsion and lift engine solution for the SSC craft. Extensive testing and analysis completed during the AE 1107C development program aided in the robust gas turbine design required to meet the needs of the SSC program. Requirements not met by the AE 1107C configuration were achieved with designs based on the AE family of engines and marine grade sub-system designs. Despite the fact that system integration and testing remain as key activities for integrating the MT7 with the SSC craft, conversion of the AE 1107C FAA certified engine into an American Bureau of Shipping Naval Vessel Rules Type Approved MT7 engine provides a low technical risk alternative for the demanding requirements of the SSC application.

scholarly journals Assessment of Mechanical Design Parameters for an Aero Gas Turbine Engine Jet Pipe Casing using Finite Element Analysis

2020 ◽  
Vol 9 (5) ◽  
pp. 1197-1201
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Gas Turbine ◽  
Mechanical Design ◽  
Three Dimensional ◽  
Gas Turbine Engine ◽  
Design Parameters ◽  
Element Analysis ◽  
Engine Operation ◽  
Turbine Engine

Aero Gas Turbine engines power aircrafts for civil transport application as well as for military fighter jets. Jet pipe casing assembly is one of the critical components of such an Aero Gas Turbine engine. The objective of the casing is to carry out the required aerodynamic performance with a simultaneous structural performance. The Jet pipe casing assembly located in the rear end of the engine would, in case of fighter jet, consist of an After Burner also called as reheater which is used for thrust augmentation to meet the critical additional thrust requirement as demanded by the combat environment in the war field. The combustion volume for the After burner operation together with the aerodynamic conditions in terms of pressure, temperature and optimum air velocity is provided by the Jet pipe casing. While meeting the aerodynamic requirements, the casing is also expected to meet the structural requirements. The casing carries a Convergent-Divergent Nozzle in the downstream side (at the rear end) and in the upstream side the casing is attached with a rear mount ring which is an interface between engine and the airframe. The mechanical design parameters involving Strength reserve factors, Fatigue Life, Natural Frequencies along with buckling strength margins are assessed while the Jet pipe casing delivers the aerodynamic outputs during the engine operation. A three dimensional non linear Finite Element analysis of the Jet pipe casing assembly is carried out, considering the up & down stream aerodynamics together with the mechanical boundary conditions in order to assess the Mechanical design parameters.

WR21 Water Wash Development Approach for the Intercooled Recuperated (ICR) Gas Turbine Engine

1997 ◽  
Author(s):  
Jay T. Janton ◽  
Kevin Widdows
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Test Site ◽  
Gas Turbine Engine ◽  
Test Program ◽  
Turbine Engine ◽  
Baseline Design ◽  
Development Approach ◽  
Pressure Compressor ◽  
Wash Test

The WR21 Intercooled Recuperated (ICR) Gas Turbine Engine is being developed as the prime power plant for future US and Foreign Navy ship applications. The development test program started in July 1994 and is still ongoing. One of the many challenges of the ICR design is the development of the compressors and intercooler (IC) wash system. The integration of the IC between the intermediate pressure compressor (IPC) and high pressure compressor (HPC) is unique to current US Navy applications and has introduced new design considerations from traditional wash development programs that must be addressed. Significant increase in wetted surface area of the heat exchanger (HX) matrix and the radial flow are two design aspects unique to the WR21. This paper reviews the design of the WR21 engine and the challenges it offers to developing both crank and on-line compressor/IC wash systems. The baseline design of the water wash systems are discussed, in addition to the water wash test program and its integration into the overall WR2I development program. Details are also given of the off-engine wash delivery system and salt injection systems in place at the test site. Crank wash test results to date are also presented.

The Choice Gas Turbine Engine Parameters Used to Drive the Oil Pump

2017 ◽  
pp. 29-43
Author(s):  
A. Yu. Brycheva ◽  
V. D. Molyakov
Keyword(s):  
Crude Oil ◽  
Gas Turbine ◽  
Fuel Consumption ◽  
Centrifugal Pump ◽  
Gas Turbine Engine ◽  
Airflow Rate ◽  
Turbine Engine ◽  
Oil Pump ◽  
Power Turbine ◽  
Engine Cycle

The article considers capabilities of the gas turbine engine to be used as a drive of the crude oil pump. It is noted that the gas turbine drive proves to be more advantageous than the electric motor when there is no external power supply or building periods of power transmission lines are significantly long, as well as quantities of oil products pumped are often changed.The main objective of this work is to select the optimum engine cycle parameters for a particular pump model, which oil pumping stations use. As an object of research, a crude oil pump of the НМ 10000 / 1.25-210 brand was chosen. The paper presents technical characteristics of the HM 10000 / 1.25-210 centrifugal pump and experimental values of head, power, and efficiency of the pump for a number of feeds. To obtain the pressure and power characteristics of a centrifugal pump for different rotational speeds of the rotor the similarity formulas are used.As the centrifugal pump drive, the paper considers a two-shaft plant with the free power turbine. This scheme was chosen in accordance with the features of the gas turbine pump unit at the oil pumping station. It is noted that the free power turbine scheme allows us to bring into accordance the characteristics of a gas turbine engine and an oil pump in abnormal modes, since there is no mechanical connection between high and low pressure turbines.The paper presents the calculated parameters of the gas turbine engine cycle with power Ne = 8 MW. The graphs show dependence of the airflow rate GB, the specific fuel consumption Ce and the efficiency ηe on the degree of pressure increase πk in the compressor. In accordance with the graphs, the optimum value of the degree of pressure increase πk = 15 in the compressor  is adopted. With πk = 15, the specific fuel consumption in the gas turbine engine with power Ne = 8 MW is equal to Ce = 0,22 kg/kW*h and the airflow rate is GB = 20,5kg/s. The efficiency of the engine with the selected parameters is ηe = 38,4%.It is noted that in order to ensure the most economical gas turbine engine operation, it is necessary to select the optimal control program, which is determined taking into account the load characteristics, in this case the characteristics of the pump.

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