Lifetime Prediction of Components Including Initiation Phase

Author(s):  
Michael Besel ◽  
Angelika Brueckner-Foit

The lifetime distribution of a component subjected to fatigue loading is calculated using a micro-mechanics model for crack initiation and a fracture mechanics model for crack growth. These models are implemented in a computer code which uses the local stress field obtained in a Finite Element analysis as input data. Elemental failure probabilities are defined which allow to identify critical regions and are independent of mesh refinement. An example is given to illustrate the capabilities of the code. Special emphasis is put on the effect of the initiation phase on the lifetime distribution.

2006 ◽  
Vol 129 (2) ◽  
pp. 542-548 ◽  
Author(s):  
Michael Besel ◽  
Angelika Brueckner-Foit

The lifetime distribution of a component subjected to fatigue loading is calculated using a micromechanics model for crack initiation and a fracture mechanics model for crack growth. These models are implemented in a computer code which uses the local stress field obtained in a finite-element analysis as input data. Elemental failure probabilities are defined which allow us to identify critical regions and are independent of mesh refinement. An example is given to illustrate the capabilities of the code. Special emphasis is put on the effect of the initiation phase on the lifetime distribution.


2013 ◽  
Vol 41 (1) ◽  
pp. 60-79 ◽  
Author(s):  
Wei Yintao ◽  
Luo Yiwen ◽  
Miao Yiming ◽  
Chai Delong ◽  
Feng Xijin

ABSTRACT: This article focuses on steel cord deformation and force investigation within heavy-duty radial tires. Typical bending deformation and tension force distributions of steel reinforcement within a truck bus radial (TBR) tire have been obtained, and they provide useful input for the local scale modeling of the steel cord. The three-dimensional carpet plots of the cord force distribution within a TBR tire are presented. The carcass-bending curvature is derived from the deformation of the carcass center line. A high-efficiency modeling approach for layered multistrand cord structures has been developed that uses cord design variables such as lay angle, lay length, and radius of the strand center line as input. Several types of steel cord have been modeled using the developed method as an example. The pure tension for two cords and the combined tension bending under various loading conditions relevant to tire deformation have been simulated by a finite element analysis (FEA). Good agreement has been found between experimental and FEA-determined tension force-displacement curves, and the characteristic structural and plastic deformation phases have been revealed by the FE simulation. Furthermore, some interesting local stress and deformation patterns under combined tension and bending are found that have not been previously reported. In addition, an experimental cord force measurement approach is included in this article.


Author(s):  
A. Ajdari ◽  
P. K. Canavan ◽  
H. Nayeb-Hashemi ◽  
G. Warner

Three-dimensional structure of trabecular bone can be modeled by 2D or 3D Voronoi structure. The effect of missing cell walls on the mechanical properties of 2D honeycombs is a first step towards understanding the effect of local bone resorption due to osteoporosis. In patients with osteoporosis, bone mass is lost first by thinning and then by resorption of the trabeculae [1]. Furthermore, creep response is important to analyze in cellular solids when the temperature is high relative to the melting temperature. For trabecular bone, as body temperature (38 °C) is close to the denaturation temperature of collagen (52 °C), trabecular bone creeps [1]. Over the half of the osteoporotic vertebral fractures that occur in the elderly, are the result of the creep and fatigue loading associated with the activities of daily living [2]. The objective of this work is to understand the effect of missing walls and filled cells on elastic-plastic behavior of both regular hexagonal and non-periodic Voronoi structures using finite element analysis. The results show that the missing walls have a significant effect on overall elastic properties of the cellular structure. For both regular hexagonal and Voronoi materials, the yield strength of the structure decreased by more than 60% by introducing 10% missing walls. In contrast, the results indicate that filled cells have much less effect on the mechanical properties of both regular hexagonal and Voronoi materials.


1980 ◽  
Vol 1 ◽  
pp. 37-41 ◽  
Author(s):  
D. V. Reddy ◽  
W. Bobby ◽  
M. Arockiasamy ◽  
R. T. Dempster

Calving of floating ice shelves is studied by a viscoelastic finite-element analysis. The fan-shaped breaking-up of glaciers due to forces that cause bending on creeping ice is assumed to be axisymmetric. Bending may be due to geometry of the bcdrock, action of tides and waves, and imbalance (at the ice front) between the stress in the ice and the sea-water pressure.The bulk and shear moduli of the ice are represented by relaxation functions of the Prony series, which is a discrete relaxation spectrum composed of a constant and a summation of exponential terms. These properties are also functions of temperature, that varies over the thickness of the ice shelf. The temperature distribution across the thickness of the ice is obtained from calculations based on a linear dependence of thermal conductivity on the temperature. Numerical results are presented for various calving mechanisms. A computer code, VISIC1, is developed by modifying a finite-element viscoelastic code, VISICE, for floating ice islands. The buoyancy of the water is taken into account by a Winkler spring model, with the spring force determined from displaced volume. Locations of crack initiation obtained from the analysis are used to predict the iceberg size immediately after calving.


Author(s):  
H. Teng ◽  
D. W. Beardsmore ◽  
J. K. Sharples ◽  
P. J. Budden

A finite element analysis has been performed to investigate the effects of warm prestressing of a pre-cracked PTS-D (Pressurized Thermal Shock Disk) specimen, for comparison with the experimental work conducted by the Belgium SCK-CEN organisation under the European NESC VII project. The specimen was loaded to a maximum loading at −50 °C, unloaded at the same temperature, cooled down to −150 °C, and then re-loaded to fracture at −150 °C. This is a loading cycle known as a LUCF cycle. The temperature-dependant tensile stress-strain data was used in the model and the finite element software ABAQUS was used in the analysis. The finite element results were used to derive the apparent fracture toughness by three different methods: (1) Chell’s displacement superposition method; (2) the local stress matching method; and (3) Wallin’s empirical formula. The apparent fracture toughness values were derived at the deepest point of the semi-elliptical crack for a 5% un-prestressed fracture toughness of 43.96 MPam1/2 at −150 °C. The detailed results were presented in the paper.


2000 ◽  
Vol 122 (4) ◽  
pp. 301-305 ◽  
Author(s):  
A. Q. Xu ◽  
H. F. Nied

Cracking and delamination at the interfaces of different materials in plastic IC packages is a well-known failure mechanism. The investigation of local stress behavior, including characterization of stress singularities, is an important problem in predicting and preventing crack initiation and propagation. In this study, a three-dimensional finite element procedure is used to compute the strength of stress singularities at various three-dimensional corners in a typical Flip-Chip assembled Chip-on-Board (FCOB) package. It is found that the stress singularities at the three-dimensional corners are always more severe than those at the corresponding two-dimensional edges, which suggests that they are more likely to be the potential delamination sites. Furthermore, it is demonstrated that the stress singularity at the upper silicon die/epoxy fillet edge can be completely eliminated by an appropriate choice in geometry. A weak stress singularity at the FR4 board/epoxy edge is shown to exist, with a stronger singularity located at the internal die/epoxy corner. The influence of the epoxy contact angle and the FR4 glass fiber orientation on stress state is also investigated. A general result is that the strength of the stress singularity increases with increased epoxy contact angle. In addition, it is shown that the stress singularity effect can be minimized by choosing an appropriate orientation between the glass fiber in the FR4 board and the silicon die. Based on these results, several guidelines for minimizing edge stresses in IC packages are presented. [S1043-7398(00)00904-X]


2017 ◽  
Vol 84 (6) ◽  
Author(s):  
Yuyan Gao ◽  
Yuhang Li ◽  
Rui Li ◽  
Jizhou Song

A recently developed transfer printing technique, laser-driven noncontact microtransfer printing, which involves laser-induced heating to initiate the separation at the interface between the elastomeric stamp (e.g., polydimethylsiloxane (PDMS)) and hard micro/nanomaterials (e.g., Si chip), is valuable to develop advanced engineering systems such as stretchable and curvilinear electronics. The previous thermomechanical model has identified the delamination mechanism successfully. However, that model is not valid for small-size Si chip because the size effect is ignored for simplification in the derivation of the crack tip energy release rate. This paper establishes an accurate interfacial fracture mechanics model accounting for the size effect of the Si chip. The analytical predictions agree well with finite element analysis. This accurate model may serve as the theoretical basis for system optimization, especially for determining the optimal condition in the laser-driven noncontact microtransfer printing.


2021 ◽  
Author(s):  
RYOMA AOKI ◽  
RYO HIGUCHI ◽  
TOMOHIRO YOKOZEKI

This study aims to conduct a fatigue simulation for predicting the stiffness degradation of thin-ply composite laminates with several ply thicknesses. For the simulation, a fatigue evolution model of intra-laminar damage in thin-ply composite laminates considering the effect of ply thickness was proposed. The intra-laminar damage evolution was modeled using the continuum damage mechanics model and the static and fatigue evolution law were formulated by relating the transverse crack density to the damage variable. The finite element simulation using the proposed model was conducted to predict the stiffness degradation of the laminates as a function of the number of loading cycles. The simulation results show that the experimental data can be reproduced by using the proposed fatigue model.


Sign in / Sign up

Export Citation Format

Share Document