Alternative Fuel Considerations for Gas Turbine Combustion

Author(s):  
Peter J. Stuttaford

Gas turbines have the advantage of being able to operate on a wide range of fuels. Given the escalating cost of conventional fuel sources such as natural gas, there is increasing interest in, and implementation of, systems burning lower cost fuel gases. There are significant combustor performance effects when utilizing different fuels. Flame stability, emissions, durability, and combustion dynamics are critical combustion parameters which must be controlled when varying fuel constituents. Significant emphasis continues to be placed on the use of liquefied natural gas (LNG) as well as syngas derived from coal and petroleum coke. The elimination of carbon from gaseous coal based fuels also offers the possibility of burning hydrogen to reduce or eliminate carbon dioxide emissions. Existing stringent emissions permits must be met by power plants utilizing these different fuels. There is also a requirement for the flexible use of these fuels allowing power plants to switch real time between fuel sources using the same combustion hardware, without affecting commercial generating schedules. This highlights the requirement for fuel preparation and control skids, as well as robust combustion systems, for reliable plant operations. The objective of this work is to review fuel properties which affect combustion and consider the methods and tools used to characterize the subsequent combustion characteristics. The work focuses on gaseous fuel premixed combustion. A full scale high pressure combustion test stand was used to evaluate the effects of various gaseous fuels on given gas turbine combustor configurations. Data collected through the testing of natural gas containing heavy hydrocarbons, as might be expected from liquefied LNG or refinery offgas, and hydrogen based syngas fuel blends with natural gas to simulate various coal gas blends, is presented with conclusions drawn based upon the critical combustion parameters mentioned above. A methodology for fuel characterization and combustor qualification for the acceptable operation of gas turbine combustors on various gaseous fuels is discussed. The practical implementation of multi-fuel systems on commercially operating engines is also discussed, with emphasis on diluent free premixed systems.

Author(s):  
Roda Bounaceur ◽  
Pierre-Alexandre Glaude ◽  
Baptiste Sirjean ◽  
René Fournet ◽  
Pierre Montagne ◽  
...  

Gas turbines burn a large variety of gaseous fuels under elevated pressure and temperature conditions. During transient operations, variable gas/air mixtures are involved in the gas piping system. In order to predict the risk of auto-ignition events and ensure a safe operation of gas turbines, it is of the essence to know the lowest temperature at which spontaneous ignition of fuels may happen. Experimental auto-ignition data of hydrocarbon–air mixtures at elevated pressures are scarce and often not applicable in specific industrial conditions. Auto-ignition temperature (AIT) data correspond to temperature ranges in which fuels display an incipient reactivity, with timescales amounting in seconds or even in minutes instead of milliseconds in flames. In these conditions, the critical reactions are most often different from the ones governing the reactivity in a flame or in high temperature ignition. Some of the critical paths for AIT are similar to those encountered in slow oxidation. Therefore, the main available kinetic models that have been developed for fast combustion are unfortunately unable to represent properly these low temperature processes. A numerical approach addressing the influence of process conditions on the minimum AIT of different fuel/air mixtures has been developed. Several chemical models available in the literature have been tested, in order to identify the most robust ones. Based on previous works of our group, a model has been developed, which offers a fair reconciliation between experimental and calculated AIT data through a wide range of fuel compositions. This model has been validated against experimental auto-ignition delay times corresponding to high temperature in order to ensure its relevance not only for AIT aspects but also for the reactivity of gaseous fuels over the wide range of gas turbine operation conditions. In addition, the AITs of methane, of pure light alkanes, and of various blends representative of several natural gas and process-derived fuels were extensively covered. In particular, among alternative gas turbine fuels, hydrogen-rich gases are called to play an increasing part in the future so that their ignition characteristics have been addressed with particular care. Natural gas enriched with hydrogen, and different syngas fuels have been studied. AIT values have been evaluated in function of the equivalence ratio and pressure. All the results obtained have been fitted by means of a practical mathematical expression. The overall study leads to a simple correlation of AIT versus equivalence ratio/pressure.


Gases ◽  
2021 ◽  
Vol 1 (2) ◽  
pp. 92-105
Author(s):  
Milana Guteša Božo ◽  
Agustin Valera-Medina

Clean, more responsible energy production in gas turbine power plants is a challenge. Interestingly, various alternative sources could be found in agricultural locations with great potential of being transformed from agricultural waste to energy. Corn cob gasification gas could be successfully implemented in gas turbines through co-firing with natural gas. Concurrently, agricultural biogas could also be employed for such a purpose. The technology could be implemented in locations such as Vojvodina, Serbia, which is an agricultural region with great potential for producing biogas from agricultural waste. Therefore, this paper approaches the practical implementation of gas produced by adiabatic corn digestion with CO2 recirculation. Five different cases were assessed. The results are compared to previous analyses that used co-firing of the corn cob gasification gas in representative gas turbine systems. Impacts of the fuel composition on the characteristics of combustion were analyzed using CHEMKIN PRO with GRI–Mech 3.0. Impacts of fuel quality on the power plant performance were analyzed through calculations with a numerical model based on a Brayton cycle of 3.9 MW power output. The application shows acceptable values during co-firing with natural gas without modification of the overall system, with better outlet parameters compared to pure corn gasification gas.


Author(s):  
Roda Bounaceur ◽  
Pierre-Alexandre Glaude ◽  
Baptiste Sirjean ◽  
René Fournet ◽  
Pierre Montagne ◽  
...  

Gas turbines burn a large variety of gaseous fuels under elevated pressure and temperature conditions. During transient operations like maintenance, start-ups or fuel transfers, variable gas/air mixtures are involved in the gas piping system. Therefore, in order to predict the risk of auto-ignition events and ensure a safe and optimal operation of gas turbines, it is of the essence to know the lowest temperature at which spontaneous ignition of fuels may happen. Experimental auto-ignition data of hydrocarbon-air mixtures at elevated pressures are scarce and often not applicable in specific industrial conditions. AIT data correspond to temperature ranges in which fuels display an incipient reactivity, with time scales amounting in seconds or even in minutes instead of milliseconds in flames. In these conditions, the critical reactions are most often different from the ones governing the reactivity in a flame or in high temperature ignition. Some of the critical paths for AIT, especially those involving peroxy radicals, are similar to those encountered in slow oxidation. Therefore, the main available kinetic models that have been developed for fast combustion, are unfortunately unable to represent properly these low temperature processes. In this context, a numerical approach addressing the influence of process conditions on the minimum auto-ignition temperature of different fuel/air mixtures has been developed. For that purpose, several chemical models available in the literature have been tested, in order to identify the most robust ones. Based on previous works of our group, a model covering a large temperature range has been developed, which offers a fair reconciliation between experimental and calculated AIT data through a wide range of fuel compositions. This model has been validated against experimental auto-ignition delay times (AID) corresponding to high temperature in order to ensure its relevance not only for AIT aspects but also for the reactivity of gaseous fuels over the wide range of gas turbine operation conditions. In addition, the AITs of methane, of pure light alkanes and of various blends representative of several natural gas and process-derived fuels were extensively covered. In particular, among alternative gas turbine fuels, hydrogen-rich gases are called to play an increasing part in the future so that their ignition characteristics have been addressed with particular care. Natural gas enriched with hydrogen, and different CO/H2 syngas fuels originating from a blast furnace (BFG) have namely been studied. Globally, the individual species covered are: H2, CO, CO2, N2, CH4, C2H6, C3H8, C4H10, and C5H12. AIT values have been evaluated in function of the equivalence ratio and pressure. All the results obtained have been fitted by means of a practical mathematical expression. The overall study leads to a simple correlation of AIT versus equivalence ratio/pressure that may be of fruitful use for the engineering community.


Author(s):  
Raffaela Calabria ◽  
Fabio Chiariello ◽  
Patrizio Massoli ◽  
Fabrizio Reale

In recent years an increasing interest is focused on the study of micro gas turbines (MGT) behavior at part load by varying fuel, in order to determine their versatility. The interest in using MGT is related to the possibility of feeding with a wide range of fuels and to realize efficient cogenerative cycles by recovering heat from exhaust gases at higher temperatures. In this context, the studies on micro gas turbines are focused on the analysis of the machine versatility and flexibility, when operating conditions and fuels are significantly varied. In line of principle, in case of gaseous fuels with similar Wobbe Index no modifications to the combustion chamber should be required. The adoption of fuels whose properties differ greatly from those of design can require relevant modifications of the combustor, besides the proper adaptation of the feeding system. Thus, at low loads or low calorific value fuels, the combustor becomes a critical component of the entire MGT, as regards stability and emissions of the combustion process. Focus of the paper is a 3D CFD analysis of the combustor behavior of a Turbec T100P fueled at different loads and fuels. Differences between combustors designed for natural gas and liquid fuels are also highlighted. In case of natural gas, inlet combustor temperature and pressure were taken from experimental data; in case of different fuels, such data were inferred by using a thermodynamic model which takes into account rotating components behavior through operating maps of compressor and turbine. Specific aim of the work is to underline potentialities and critical issues of the combustor under study in case of adoption of fuels far from the design one and to suggest possible solutions.


Author(s):  
Mircea Fetescu

The High Efficiency-Coal and Gas (HE-C&G) is a hybrid power plant concept integrating Conventional Steam Power Plants (CSPP) and gas turbine / combined cycle plants. The gas turbine exhaust gas energy is recovered in the HRSG providing partial condensate and feedwater preheating and generating steam corresponding to the main boiler live steam conditions (second steam source for the ST). The concept, exhibiting very high design flexibility, integrates the high performance Sequential Combustion gas turbines GT24/GT26 technology into a wide range of existing or new CSPP. Although HE-C&G refers to coal as the most abundant fossil fuel resource, oil or natural gas fired steam plants could be also designed or converted following the same principle. The HE-C&G provides very high marginal efficiencies on natural gas, up to and above 60%, very high operating and dispatching flexibility and on-line optimization of fuel and O&M costs at low capital investment. This paper emphasizes the operating flexibility and resulting benefits, recommending the HE-C&G as one of the most profitable options for generating power especially for conversion of existing CSPP with gas turbines.


Author(s):  
Elliot Sullivan-Lewis ◽  
Vincent McDonell

Ground based gas turbines are responsible for generating a significant amount of electric power as well as providing mechanical power for a variety of applications. This is due to their high efficiency, high power density, high reliability, and ability to operate on a wide range of fuels. Due to increasingly stringent air quality requirements, stationary power gas turbines have moved to lean-premixed operation. Lean-premixed operation maintains low combustion temperatures for a given turbine inlet temperature, resulting in low NOx emissions while minimizing emissions of CO and hydrocarbons. In addition, to increase overall cycle efficiency, engines are being operated at higher pressure ratios and/or higher combustor inlet temperatures. Increasing combustor inlet temperatures and pressures in combination with lean-premixed operation leads to increased reactivity of the fuel/air mixture, leading to increased risk of potentially damaging flashback. Curtailing flashback on engines operated on hydrocarbon fuels requires care in design of the premixer. Curtailing flashback becomes more challenging when fuels with reactive components such as hydrogen are considered. Such fuels are gaining interest because they can be generated from both conventional and renewable sources and can be blended with natural gas as a means for storage of renewably generated hydrogen. The two main approaches for coping with flashback are either to design a combustor that is resistant to flashback, or to design one that will not anchor a flame if a flashback occurs. An experiment was constructed to determine the flameholding tendencies of various fuels on typical features found in premixer passage ways (spokes, steps, etc.) at conditions representative of a gas turbine premixer passage way. In the present work tests were conducted for natural gas and hydrogen between 3 and 9 atm, between 530 K and 650K, and free stream velocities from 40 to 100 m/s. Features considered in the present study include a spoke in the center of the channel and a step at the wall. The results are used in conjunction with existing blowoff correlations to evaluate flameholding propensity of these physical features over the range of conditions studied. The results illustrate that correlations that collapse data obtained at atmospheric pressure do not capture trends observed for spoke and wall step features at elevated pressure conditions. Also, a notable fuel compositional effect is observed.


Author(s):  
Ranjith Malapaty ◽  
Suresh M. V. J. J.

The world is facing complex and mounting environmental challenges. Increased fuel costs and increased market capacity in power generation markets is driving a transformation in power plant operations. Power plants are seeking ways to maximize revenue potential during peak conditions and minimize operational costs during off-peak conditions. Although proven natural gas reserves have increased globally by nearly 50% over the last 20 years, much of this growth has been focused in select regions and countries. In parallel to the discovery of new reserves is the increase in power demand across the globe. However, there are many regions of the globe in which power demand is not being matched by increased local supplies of natural gas, or in infrastructure required to supply natural gas to power generation assets. Given these drivers, there is growing global interest in LNG & alternate fuels. This phenomenon is driving a trend to explore the potential of using LNG fuels which can be easily transported across the globe as an alternative for power generation. In a carbon-constrained environment, the technology trend is for combustion systems capable of burning LNG fuel in combination with delivering the required operability. This paper will focus on developments in GE’s heavy duty gas turbines that enable operation on fuels with varying properties, providing fuel flexibility for sustainable power generation and better emissions compliance. GE’s turbine control system employs physics-based models of gas turbine operability boundaries (e.g., emissions, combustion dynamics, etc.), to continuously estimate current boundary levels and make adjustments as required.


2013 ◽  
Vol 135 (02) ◽  
pp. 30-35
Author(s):  
Lee S. Langston

This article presents a study on new electric power gas turbines and the advent of shale natural gas, which now are upending electrical energy markets. Energy Information Administration (EIA) results show that total electrical production cost for a conventional coal plant would be 9.8 cents/kWh, while a conventional natural gas fueled gas turbine combined cycle plant would be a much lower at 6.6 cents/kWh. Furthermore, EIA estimates that 70% of new US power plants will be fueled by natural gas. Gas turbines are the prime movers for the modern combined cycle power plant. On the natural gas side of the recently upended electrical energy markets, new shale gas production and the continued development of worldwide liquefied natural gas (LNG) facilities provide the other element of synergism. The US natural gas prices are now low enough to compete directly with coal. The study concludes that the natural gas fueled gas turbine will continue to be a growing part of the world’s electric power generation.


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Shi Liu ◽  
Hong Yin ◽  
Yan Xiong ◽  
Xiaoqing Xiao

Heavy duty gas turbines are the core components in the integrated gasification combined cycle (IGCC) system. Different from the conventional fuel for gas turbine such as natural gas and light diesel, the combustible component acquired from the IGCC system is hydrogen-rich syngas fuel. It is important to modify the original gas turbine combustor or redesign a new combustor for syngas application since the fuel properties are featured with the wide range hydrogen and carbon monoxide mixture. First, one heavy duty gas turbine combustor which adopts natural gas and light diesel was selected as the original type. The redesign work mainly focused on the combustor head and nozzle arrangements. This paper investigated two feasible combustor arrangements for the syngas utilization including single nozzle and multiple nozzles. Numerical simulations are conducted to compare the flow field, temperature field, composition distributions, and overall performance of the two schemes. The obtained results show that the flow structure of the multiple nozzles scheme is better and the temperature distribution inside the combustor is more uniform, and the total pressure recovery is higher than the single nozzle scheme. Through the full scale test rig verification, the combustor redesign with multiple nozzles scheme is acceptable under middle and high pressure combustion test conditions. Besides, the numerical computations generally match with the experimental results.


2015 ◽  
Vol 137 (12) ◽  
pp. 54-55
Author(s):  
Lee S. Langston

This article explains how combined cycle gas turbine (CCGT) power plants can help in reducing greenhouse gas from the atmosphere. In the last 25 years, the development and deployment of CCGT power plants represent a technology breakthrough in efficient energy conversion, and in the reduction of greenhouse gas production. Existing gas turbine CCGT technology can provide a reliable, on-demand electrical power at a reasonable cost along with a minimum of greenhouse gas production. Natural gas, composed mostly of methane, is a hydrocarbon fuel used by CCGT power plants. Methane has the highest heating value per unit mass of any of the hydrocarbon fuels. It is the most environmentally benign of fuels, with impurities such as sulfur removed before it enters the pipeline. If a significant portion of coal-fired Rankine cycle plants are replaced by the latest natural gas-fired CCGT power plants, anthropogenic carbon dioxide released into the earth’s atmosphere would be greatly reduced.


Sign in / Sign up

Export Citation Format

Share Document