Aerodynamics and Heat Transfer for a Cooled One and One-Half Stage High-Pressure Turbine: Part III—Impact of Hot Streak Characteristics on Blade Row Heat Flux

2010 ◽  
Author(s):  
R. M. Mathison ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Radial Profile ◽  
Leading Edge ◽  
Coolant Temperature ◽  
High Pressure Turbine ◽  
Blade Row ◽  
Hot Streak ◽  
The Impact

The influence of hot streak magnitude and alignment relative to the vane leading edge on blade row heat flux are investigated for a one and one-half stage high-pressure turbine with a film-cooled vane, purge cooling, and un-cooled blades. The full-stage turbine is operated at design-corrected conditions. In addition to investigating the impact of different hot-streak characteristics, this study also looks at the interaction of cooling flow with the hot streaks. This paper builds on the investigation of profile migration utilizing temperature measurements presented in Part I and the heat transfer measurements presented in Part II. Hot streaks aligned with the vane mid-pitch have a greater impact on blade temperatures and heat-flux values than hot streaks aligned with the vane leading edge. The leading edge hot streaks tend to be mixed out over the surface of the vane. The magnitude of the hot streak is observed to have the largest influence on the temperature and heat flux for the downstream blade. Time-accurate measurements confirm these conclusions and indicate that further analysis of the time-accurate data is warranted. Film cooling is found to impact a hot streak profile in a way similar to that observed for a radial profile. Differences in core to coolant temperature ratio cause the uniform profile to show different coolant effects, but the overall spread of the cooling appears similar.

Aerodynamics and Heat Transfer for a Cooled One and One-Half Stage High-Pressure Turbine—Part III: Impact of Hot-Streak Characteristics on Blade Row Heat Flux

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
R. M. Mathison ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Radial Profile ◽  
Leading Edge ◽  
Coolant Temperature ◽  
High Pressure Turbine ◽  
Blade Row ◽  
Hot Streak ◽  
The Impact

The influence of hot-streak magnitude and alignment relative to the vane leading edge on blade row heat flux is investigated for a one and one-half stage high-pressure turbine with a film-cooled vane, purge cooling, and uncooled blades. The full-stage turbine is operated at design-corrected conditions. In addition to investigating the impact of different hot-streak characteristics, this study also looks at the interaction of cooling flow with the hot streaks. This paper builds on the investigation of profile migration utilizing temperature measurements presented in Part I and the heat transfer measurements presented in Part II. Hot streaks aligned with the vane midpitch have a greater impact on blade temperatures and heat-flux values than hot streaks aligned with the vane leading edge. The leading edge hot streaks tend to be mixed out over the surface of the vane. The magnitude of the hot streak is observed to have the largest influence on the temperature and heat flux for the downstream blade. Time-accurate measurements confirm these conclusions and indicate that further analysis of the time-accurate data is warranted. Film cooling is found to impact a hot-streak profile in a way similar to that observed for a radial profile. Differences in core to coolant temperature ratio cause the uniform profile to show different coolant effects, but the overall spread of the cooling appears similar.

Influence of Mainstream Turbulence Intensity on Heat Transfer Characteristics of a High Pressure Turbine Stage With Inlet Hot Streak

2015 ◽  
Vol 138 (4) ◽  
Author(s):  
Zhiduo Wang ◽  
Zhaofang Liu ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Turbulence Intensity ◽  
Computational Study ◽  
Leading Edge ◽  
Adiabatic Wall ◽  
Airfoil Surface ◽  
Turbulence Decay ◽  
Hot Streak

An unsteady computational study was carried out on GE-E3 high pressure (HP) turbine at inflow turbulence intensities of 5%, 10%, and 20% accompanying with inlet hot streak (HS) at two circumferential positions (impinging and nonimpinging relative to vane leading edge) to analyze the interacted turbulence and HS influences. Turbulence decay mechanisms in turbine passage were presented, and the airfoil heat transfer behaviors were explored by means of adiabatic wall temperature, heat transfer coefficient (HTC), and wall heat flux. The results indicate that the elevated turbulence leads to favorable turbine airfoil temperature distributions, and turbulence induced HS attenuation mainly occurs in vane passage. In addition, the HS dispersion is related directly to the temperature gradients. Although the endwall temperature increases by more than 20 K (2.8% inlet mass-averaged temperature) and midregion temperature decreases by 16 K at blade leading edge, the hot region on blade pressure surface (PS) is only weakened by about 7 K, when turbulence intensity is increased from 5% to 20%. Higher turbulence significantly affects the airfoil HTC, excepting the regions secondary and leakage flow effects are dominating. Therefore, the tip and blade suction surface (SS) trailing edge heat flux is decreased for the temperature decline at higher turbulence, which is beneficial to tip cooling. HS position not only affects the airfoil surface temperature variations but also slightly affects the vane and blade midspan HTC for the variation of heat transfer driving temperature.

Development of New Single and High-Density Heat-Flux Gauges for Unsteady Heat Transfer Measurements for a Rotating Transonic Turbine

2020 ◽  
Author(s):  
Richard Celestina ◽  
Spencer Sperling ◽  
Louis Christensen ◽  
Randall Mathison ◽  
Hakan Aksoy ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Pressure Ratio ◽  
High Density ◽  
Secondary Flows ◽  
Single Stage ◽  
High Pressure Turbine ◽  
Transonic Turbine ◽  
New Generation

Abstract This paper presents the development and implementation of a new generation of double-sided heat-flux gauges at The Ohio State University Gas Turbine Laboratory (GTL) along with heat transfer measurements for film-cooled airfoils in a single-stage high-pressure transonic turbine operating at design corrected conditions. Double-sided heat flux gauges are a critical part of turbine cooling studies, and the new generation improves upon the durability and stability of previous designs while also introducing high-density layouts that provide better spatial resolution. These new customizable high-density double-sided heat flux gauges allow for multiple heat transfer measurements in a small geometric area such as immediately downstream of a row of cooling holes on an airfoil. Two high-density designs are utilized: Type A consists of 9 gauges laid out within a 5 mm by 2.6 mm (0.20 inch by 0.10 inch) area on the pressure surface of an airfoil, and Type B consists of 7 gauges located at points of predicted interest on the suction surface. Both individual and high-density heat flux gauges are installed on the blades of a transonic turbine experiment for the second build of the High-Pressure Turbine Innovative Cooling program (HPTIC2). Run in a short duration facility, the single-stage high-pressure turbine operated at design-corrected conditions (matching corrected speed, flow function, and pressure ratio) with forward and aft purge flow and film-cooled blades. Gauges are placed at repeated locations across different cooling schemes in a rainbow rotor configuration. Airfoil film-cooling schemes include round, fan, and advanced shaped cooling holes in addition to uncooled airfoils. Both the pressure and suction surfaces of the airfoils are instrumented at multiple wetted distance locations and percent spans from roughly 10% to 90%. Results from these tests are presented as both time-average values and time-accurate ensemble averages in order to capture unsteady motion and heat transfer distribution created by strong secondary flows and cooling flows.

Flow Topology Optimization of a Cooling Passage for a High Pressure Turbine Blade

2017 ◽  
Author(s):  
J. Iseler ◽  
T. J. Martin
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Topology Optimization ◽  
Pressure Loss ◽  
High Pressure Turbine ◽  
Flow Topology ◽  
Local Flow ◽  
Design Modification ◽  
Cooling Passage ◽  
The Impact

This paper deals with a topology optimization of internal cooling passages within high pressure turbine blades in order to deliver fully three dimensional designs that optimize the local flow physics. By applying the implemented optimality criteria, a new individual passage design with minimized amount of recirculation is achieved, leading to a reduced total pressure loss. In contrary to traditional parametric approaches, where a CFD run is needed after each design modification, the applied topology optimization acts as a co-simulation and is finished after a single run where the initial geometry represents the available design space. The CFD runs for optimization and the subsequent verification of the flow passages assume steady state take-off conditions. The verification includes a flow simulation to check the pressure loss of the optimized passage design. In a second step, a loosely coupled conjugate heat transfer procedure including external turbine flow, coolant flow and heat conduction of the solid (blade, platform and attachment) is applied to predict the impact on the heat transfer. By running a FEM simulation afterwards, the stresses are computed and compared with those from the reference design.

Numerical Study on Aero-Thermal Performance of HP Turbine Endwalls Under Influence of Hot Streak and High Mainstream Turbulence

2016 ◽  
Author(s):  
Zhiduo Wang ◽  
Wenhao Zhang ◽  
Zhaofang Liu ◽  
Chen Zhang ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Turbulence Intensity ◽  
Wall Temperature ◽  
Numerical Study ◽  
Leading Edge ◽  
Heat Transfer Characteristics ◽  
Adiabatic Wall ◽  
Transfer Characteristics ◽  
Hot Streak

In this paper, unsteady RANS simulations were performed at two hot streak (HS) circumferential positions with inlet turbulence intensity of 5% and 20%. The interacted HS and high mainstream turbulence effects on endwall heat transfer characteristics of a high-pressure (HP) turbine were discussed by analyzing the flow structures and presenting the endwall adiabatic wall temperature, heat transfer coefficient (HTC) and heat flux distributions. The results indicate that both the wall temperature and HTC increase with the turbulence intensity at most stator endwall regions. In addition, the increase of wall temperature plays a greater role than HTC of influencing the wall heat flux. However, higher turbulence intensity decreases the intensity of the stator passage horse-shoe vortex, also the corresponding region HTC and heat flux are reduced. In rotor passage, the variation of HS circumferential position would alter the hub and casing endwall temperature, however, the discrepancy is weakened at higher turbulence. The elevated HS attenuation at higher turbulence results in temperature augmentation at the leading edge of rotor hub and casing endwalls, while temperature decrease after 50% axial chord, thus obtains more uniform temperature distributions on the endwalls. However, the rotor endwall HTC is only augmented significantly at the leading edge on hub endwall, and pressure side and downstream of trailing edge on casing endwall. Variation of HTC and adiabatic wall temperature jointly determines the rotor hub and casing endwall heat flux, and the temperature variation has dominant effects in the most regions. In general, the variation of adiabatic wall temperature and HTC should be considered simultaneously when analyzing the turbine endwall heat transfer characteristics.

Heat Transfer and Film Cooling of Blade Tips and Endwalls

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
S. Naik ◽  
C. Georgakis ◽  
T. Hofer ◽  
D. Lengani
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Film Cooling ◽  
Leading Edge ◽  
Pressure Side ◽  
High Pressure Turbine ◽  
Trailing Edge ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blade Tip

This paper investigates the flow, heat transfer, and film cooling effectiveness of advanced high pressure turbine blade tips and endwalls. Two blade tip configurations have been studied, including a full rim squealer and a partial squealer with leading edge and trailing edge cutouts. Both blade tip configurations have pressure side film cooling and cooling air extraction through dust holes, which are positioned along the airfoil camber line on the tip cavity floor. The investigated clearance gap and the blade tip geometry are typical of that commonly found in the high pressure turbine blades of heavy-duty gas turbines. Numerical studies and experimental investigations in a linear cascade have been conducted at a blade exit isentropic Mach number of 0.8 and a Reynolds number of 9×105. The influence of the coolant flow ejected from the tip dust holes and the tip pressure side film holes has also been investigated. Both the numerical and experimental results showed that there is a complex aerothermal interaction within the tip cavity and along the endwall. This was evident for both tip configurations. Although the global heat transfer and film cooling characteristics of both blade tip configurations were similar, there were distinct local differences. The partial squealer exhibited higher local film cooling effectiveness at the trailing edge but also low values at the leading edge. For both tip configurations, the highest heat transfer coefficients were located on the suction side rim within the midchord region. However, on the endwall, the highest heat transfer rates were located close to the pressure side rim and along most of the blade chord. Additionally, the numerical results also showed that the coolant ejected from the blade tip dust holes partially impinges onto the endwall.

scholarly journals High Pressure Turbine Vane Annular Cascade Heat Flux and Aerodynamic Measurements With Comparisons to Predictions

1998 ◽  
Author(s):  
Christopher R. Joe ◽  
Xavier A. Montesdeoca ◽  
Friedrich O. Soechting ◽  
Charles D. MacArthur ◽  
Matthew Meininger
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Pressure ◽  
Heat Loss ◽  
Short Duration ◽  
Wall Temperature ◽  
Measured Temperature ◽  
Unique Contribution ◽  
Pressure Measurements ◽  
High Pressure Turbine

Experimental tests were performed at the USAF Turbine Research Facility (TRF) to obtain heat transfer and aerodynamic data on a first stage vane of a modern high pressure turbine. This is a transient blowdown facility that provides data from short duration tests. Data for a matrix of test conditions were obtained to document the effect of inlet Reynolds number, the stage pressure ratio across the vane, and the gas-to-wall temperature ratio. The objectives of these tests were to assess the capability of obtaining accurate aerodynamic total pressure loss measurements and airfoil static pressure measurements as well as determine the heat transfer coefficient distributions on the vanes. Results from these tests were compared to analytical predictions and are presented. The unique contribution of the work presented herein is: 1) demonstration of circumferential traversing temperature and pressure data in a short duration facility test, and 2) heat loss closure during a short duration test using heat flux gauges and the measured temperature loss. The transient heat loss during a short duration test is a fundamental requirement to determine turbine efficiency when work extraction is determined from the temperature drop across the turbine stage. Heat transfer data were acquired from heat flux gauges that were fabricated using thin-film sputtering techniques and placed on the airfoil surfaces. The surface temperature of the gauge was measured and heat flux was determined from a closed form transient semi-infinite solution that included the resistance of the heat flux gauge and the underlying metal substrate. Circumferentially, pressure measurements were obtained on the airfoil surfaces and on traversing rakes at the inlet and exit of the vane test section. Total and differential pressure rake instrumentation was required to obtain accurate aerodynamic loss measurements over a range of gas-to-wall temperature ratios.

scholarly journals A Numerical Study Of Micro-Jet Impingement Cooling Inside A High Pressure Turbine Vane

2021 ◽  
Author(s):  
Marcel L. De Paz
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Numerical Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Jet Impingement ◽  
High Pressure Turbine ◽  
Impingement Cooling ◽  
Average Heat ◽  
Heated Area

A thorough numerical analysis of micro-impingement cooling for application in high pressure turbine vanes is presented. The fundamental flow of an axisymmetric jet is first modeled and studied to ascertain the validity of the results. Subsequent, a fully three dimensional curved vane is modeled with an in-line impinging array of jet diamters 0.5mm. The analysis reveals that spent air collects with increasing streamwise distance from the leading edge, thereby increasing jet exit velocities across the array. For all cases studied, an increase in jet to target spacing increased the overall Reynolds number of the array, but decreased the average heat transfer rate. Micro diameters of 0.25mm were subsequently studied for full vane geometry. For a given mass flow per unit of heated area, the micro-jets considerably increased the average heat transfer by 63%. Similar enhancements were obtained at a fixed pressure drop percentage, and for a desired average heat transfer.

scholarly journals A Numerical Study Of Micro-Jet Impingement Cooling Inside A High Pressure Turbine Vane

2021 ◽  
Author(s):  
Marcel L. De Paz
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Numerical Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Jet Impingement ◽  
High Pressure Turbine ◽  
Impingement Cooling ◽  
Average Heat ◽  
Heated Area

A thorough numerical analysis of micro-impingement cooling for application in high pressure turbine vanes is presented. The fundamental flow of an axisymmetric jet is first modeled and studied to ascertain the validity of the results. Subsequent, a fully three dimensional curved vane is modeled with an in-line impinging array of jet diamters 0.5mm. The analysis reveals that spent air collects with increasing streamwise distance from the leading edge, thereby increasing jet exit velocities across the array. For all cases studied, an increase in jet to target spacing increased the overall Reynolds number of the array, but decreased the average heat transfer rate. Micro diameters of 0.25mm were subsequently studied for full vane geometry. For a given mass flow per unit of heated area, the micro-jets considerably increased the average heat transfer by 63%. Similar enhancements were obtained at a fixed pressure drop percentage, and for a desired average heat transfer.

Aerodynamics and Heat Transfer for a Cooled One and One-Half Stage High-Pressure Turbine—Part I: Vane Inlet Temperature Profile Generation and Migration

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
R. M. Mathison ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Temperature Profile ◽  
Film Cooling ◽  
Leading Edge ◽  
Inlet Temperature ◽  
Temperature Profiles ◽  
Fluid Temperature ◽  
High Pressure Turbine ◽  
Wide Range

As controlled laboratory experiments using full-stage turbines are expanded to replicate more of the complicated flow features associated with real engines, it is important to understand the influence of the vane inlet temperature profile on the high-pressure vane and blade heat transfer as well as its interaction with film cooling. The temperature distribution of the incoming fluid governs not only the input conditions to the boundary layer but also the overall fluid migration. Both of these mechanisms have a strong influence on surface heat flux and therefore component life predictions. To better understand the role of the inlet temperature profile, an electrically heated combustor emulator capable of generating uniform, radial, or hot streak temperature profiles at the high-pressure turbine vane inlet has been designed, constructed, and operated over a wide range of conditions. The device is shown to introduce a negligible pressure distortion while generating the inlet temperature conditions for a stage-and-a-half turbine operating at design-corrected conditions. For the measurements described here, the vane is fully cooled and the rotor purge flow is active, but the blades are uncooled. Detailed temperature measurements are obtained at rake locations upstream and downstream of the turbine stage as well as at the leading edge and platform of the blade in order to characterize the inlet temperature profile and its migration. The use of miniature butt-welded thermocouples at the leading edge and on the platform (protruding into the flow) on a rotating blade is a novel method of mapping a temperature profile. These measurements show that the reduction in fluid temperature due to cooling is similar in magnitude for both uniform and radial vane inlet temperature profiles.

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