Effect of Boundary Layer Suction on Aerodynamic Performance of High-Turning Compressor Cascade

Author(s):  
Longxin Zhang ◽  
Shaowen Chen ◽  
Hao Xu ◽  
Jun Ding ◽  
Songtao Wang

Compared with suction slots, suction holes are (1) flexible in distribution; (2) alterable in size; (3) easy to fabricate and (4) high in strength. In this paper, the numerical and experimental studies for a high turning compressor cascade with suction air removed by using suction holes in the end-wall at a low Mach numbers are carried out. The main objective of the investigation is to study the influence of different suction distributions on the aerodynamic performance of the compressor cascade and to find a better compound suction scheme. A numerical model was first made and validated by comparing with the experimental results. The computed flow visualization and exit parameter distribution showed a good agreement with experimental data. Second, the model was then used to simulate the influence of different suction distributions on the aerodynamic performance of the compressor cascade. A better compound suction scheme was obtained by summarizing numerical results and tested in a low speed wind tunnel. As a result, the compound suction scheme can be used to significantly improve the performance of the compressor cascade because the corner separation gets further suppressed.

Author(s):  
Shan Ma ◽  
Wuli Chu ◽  
Haoguang Zhang ◽  
Chuanle Liu

The performance of a compressor cascade is considerably influenced by flow control methods. In this paper, the synergistic effects of combination between micro-vortex generators (MVG) and boundary layer suction (BLS) are discussed in a high-load compressor cascade. Seven cases, which are grouped by a kind of micro-vortex generator and boundary layer suction with three locations, are investigated to control secondary flow effects and enhance the aerodynamic performance of the compressor cascade. The MVG is mounted on the end-wall in front of the passage. The rectangle suction slot with three radial positions is installed on the blade suction surface near the trailing edge. The numerical results show that: at the design condition, the total pressure loss is effectively decreased as well as the static pressure coefficient increase when the combined MVG and SBL method (COM) is used, which is superior to MVG in an aerodynamic performance. At the stall condition, the induced vortex coming from MVG could mix the low-energy fluid and mainstream, which result in the reduced separation, and the total pressure loss decreased by 11.54% when the suction flow ratio is 1.5%. The total pressure loss decreases by 14.59% when the COM control methods are applied.


2010 ◽  
Vol 23 (2) ◽  
pp. 179-186 ◽  
Author(s):  
Guo Shuang ◽  
Chen Shaowen ◽  
Song Yanping ◽  
Song Yufei ◽  
Chen Fu

Author(s):  
Tian Liang ◽  
Bo Liu ◽  
Stephen Spence

Abstract Control of corner separation in axial compressor blade rows has attracted much interest due to its potential to improve compressor efficiency and the energy utilization in turbomachinery. This paper investigates the effectiveness and mechanisms of boundary layer suction in controlling the corner separation of a highly loaded axial compressor cascade. Numerical simulations have been carried out to investigate the effect of different suction schemes on the loss downstream of the cascade and the change in incidence characteristics with the variation of the suction flow rate. The results show that the effectiveness of flow suction in controlling the flow separation depends heavily on the proportion of the blade for which it is applied. It was found that suction along part of the blade span on the suction surface could effectively remove the separation at the region of the span influenced by the suction slot. However, this resulted in a deterioration of the flow field at other parts of the span. The full span suction scheme on the suction surface not only eliminated the separation of the boundary layer in the middle of the blade, but also significantly improved the flow uniformity near the end-wall. Despite the improvement in flow uniformity using the full-span suction scheme, a three-dimensional (3D) corner separation still existed due to the strong cross-passage pressure gradient. To improve the flow field uniformity further, two combined suction schemes with one spanwise slot on the suction surface and another slot on the end-wall were designed in order to fully remove both the separated flow on the blade suction surface and the 3D corner separation. It was found that the total pressure loss coefficient was reduced significantly by 63.8% with suction flow rates of 1.88% and 0.82% for the slots on the suction surface and the end-wall respectively. Further work showed that the behavior of the loss coefficient is different as the combination of suction flow rates is changed for different incidence. The cascade loss at high incidence operation can be more effectively reduced with suction control on the end-wall. When implementing combined suction, it is necessary to determine the best combination of suction flow rate according to the incidence level.


Author(s):  
Xiaochen Mao ◽  
Bo Liu ◽  
Guochen Zhang

In order to study the effectiveness and mechanisms of boundary layer suction (BLS) in controlling both the boundary layer separation on the whole span of suction surface (SS) and the three-dimensional (3D) separation in the corner, a 3D linear compressor cascade was investigated by tailored BLS. First, experimental investigations at a range of incidences from −10° to 10° were undertaken on both the original cascade and the aspirated cascade (SS1) in a high-subsonic cascade wind tunnel. The results show that the profile loss coefficient of the aspirated cascade is reduced remarkably as the suction flow ratio increases at the incidences from −5° to 8°. Based on the experimental investigations, numerical simulations were employed to study the flow fields of the original and aspirated cascade in detail. It was found that part blade span suction on the aspirated cascade can effectively remove the separation at the suction span where suction slot exists, resulting that the flow fields of other spans deteriorated. Due to the interaction of separations both on the SS and the end-wall, the 3D separation in the corner are more complicated, so another three tailored BLS schemes were designed totally in order to fully remove both the boundary-layer separation on SS and the 3D separation. It was found that the span-wise distribution of static pressure was changed after suction and it could influence the transport of the low-energy fluid between the end-wall and the mid-span. The separation over the whole span of SS and the 3D separation in the corner were fully eliminated by combined suction scheme (CS). Finally, the incidence characteristics of the 3D linear cascade under the control of CS scheme were investigated numerically together with the suction flow rate matching problem of the different suction slots.


Author(s):  
Fu Chen ◽  
Yanping Song ◽  
Huanlong Chen ◽  
Zhongqi Wang

The effects of boundary layer suction on the aerodynamic performance of compressor cascade are mainly determined by: (1) the location of the suction slot; (2) the suction flow rate; (3) the suction slot geometry; and (4) the aerodynamic parameters of the cascade (e.g. solidity and incidence). In this paper, an extensive numerical study has been carried out to investigate the effects of these influencing factors in a highly-loaded compressor cascade by comparing the aerodynamic performance of the cascade in order to give guidance for the application of boundary layer suction to improve the performance of modern highly-loaded compressors. The results show that boundary layer suction alleviates the accumulation of low-energy fluid at suction surface corners and enhances the ability of flow turning, and this improvement in flow behavior depends on the location of the suction slot and the suction flow rate. When the location of the suction slot and the suction flow rate are fixed, as the cascade solidity decreases from 1.819 to 1.364 and 1.091, the cascade total pressure loss is reduced at most by 25.1%, 27.7% and 32.9% respectively, and the cascade exit flow deviation is decreased by 3.1°, 4.2° and 5.0° accordingly. Moreover, boundary layer suction also has the largest effect in the cascade with smaller solidity at large positive incidences, which means that boundary layer suction is an effective way to widen the stable operating range of the highly-loaded compressor cascade. The suction slot geometry is described by the suction slot width and the suction slot angle with respect to the direction normal to the blade suction surface. The results show that the flow behavior is improved and the endwall loss is reduced further as the increase of the suction slot width. The suction slot angle has an obvious influence on the pressure inside the slot, therefore, should be considered in the design of the suction slot since the maximum pressure inside the slot is usually required.


Author(s):  
M. Boehle ◽  
U. Stark

The paper reports on a numerical investigation into the effects of inlet boundary layer skew on the aerodynamic performance of a high turning 50 deg, 2D compressor cascade. The cascade geometry is representative of stator hub sections in highly loaded single-stage axial-flow low-speed compressors. 2D blades with NACA 65 thickness distribution on circular arc camber lines were used. The blade aspect ratio was 1.0, the space/chord ratio 0.5 and the stagger angle 25 deg. The simulations were done with a commercially available, steady three-dimensional RANS solver with the Spalart-Allmaras turbulence model. The incoming end-wall boundary layers were assumed to be collateral or skewed. In both cases the profile boundary layers were fully turbulent. The Reynolds-number was fixed at 600000 and the thickness of the incoming end-wall boundary layer was 0.1. Results are shown for an inlet-air angle of 50 deg, representing the impact free inlet-air angle of a hypothetical cascade with zero-thickness blades. Contrary to what has been expected, the results do not show (hub) corner stall, neither with nor without end-wall boundary layer skew. Flow reversal happens to occur almost exclusively on the suction surface of the blades, not on the end-walls. The end-wall flow is highly overturned, when the incoming boundary layer is collateral and is much less curved when the incoming boundary layer is skewed and (re)energized. This in turn leads to an interaction between the end-wall and blade suction surface flow which is much stronger in the first than in the second case with corresponding higher and lower losses, respectively.


2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Semiu A. Gbadebo ◽  
Nicholas A. Cumpsty ◽  
Tom P. Hynes

One of the important ways of improving turbomachinery compressor performance is to control three-dimensional (3D) separations, which form over the suction surface and end wall corner of the blade passage. Based on the insights gained into the formation of these separations, this paper illustrates how an appropriately applied boundary layer suction of up to 0.7% of inlet mass flow can control and eliminate typical compressor stator hub corner 3D separation over a range of operating incidence. The paper describes, using computational fluid dynamics, the application of suction on the blade suction surface and end wall boundary layers and exemplifies the influence of end wall dividing streamline in initiating 3D separation in the blade passage. The removal of the separated region from the blade suction surface is confirmed by an experimental investigation in a compressor cascade involving surface flow visualization, surface static pressure, and exit loss measurements. The ensuing passage flow field is characterized by increased blade loading (static pressure difference between pressure and suction surface), enhanced average static pressure rise, significant loss removal, and a uniform exit flow. This result also enables the contribution of the 3D separation to the overall loss and passage blockage to be assessed.


2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Tian Liang ◽  
Bo Liu ◽  
Stephen Spence

Abstract Control of corner separation in axial compressor blade rows has attracted much interest due to its potential to improve compressor efficiency and the energy utilization in turbomachinery. This paper investigates the effectiveness and mechanisms of boundary layer suction in controlling the corner separation of a highly loaded axial compressor cascade. Numerical simulations have been carried out to investigate the effect of different suction schemes on the loss downstream of the cascade and the change in incidence characteristics with the variation of the suction flowrate. The results show that the effectiveness of flow suction in controlling the flow separation depends heavily on the proportion of the blade for which it is applied. It was found that suction along part of the blade span on the suction surface could effectively remove the separation at the region of the span influenced by the suction slot. However, this resulted in a deterioration of the flow field at other parts of the span. The full-span suction scheme on the suction surface not only eliminated the separation of the boundary layer in the middle of the blade but also significantly improved the flow uniformity near the end-wall. Despite the improvement in flow uniformity using the full-span suction scheme, a three-dimensional (3D) corner separation still existed due to the strong cross-passage pressure gradient. To improve the flow field uniformity further, two combined suction schemes with one spanwise slot on the suction surface and another slot on the end-wall were designed in order to fully remove both the separated flow on the blade suction surface and the 3D corner separation. It was found that the total pressure loss coefficient was reduced significantly by 63.8% with suction flowrates of 1.88% and 0.82% for the slots on the suction surface and the end-wall, respectively. Further work showed that the behavior of the loss coefficient is different as the combination of suction flowrates is changed for different incidence. The cascade loss at high incidence operation can be more effectively reduced with suction control on the end-wall. When implementing combined suction, it is necessary to determine the best combination of suction flowrate according to the incidence level.


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