Pilot-Pilot Interaction Effects on a Prototype DLE Gas Turbine Burner Combustion

2016 ◽  
Author(s):  
Atanu Kundu ◽  
Jens Klingmann ◽  
Arman Ahamed Subash ◽  
Robert Collin
Keyword(s):  
Gas Turbine ◽  
Residence Time ◽  
Interaction Effect ◽  
Flame Stabilization ◽  
Experimental Results ◽  
Optical Measurements ◽  
Pollutant Emissions ◽  
Total Power ◽  
Low Emission ◽  
Pilot Fuel

Lean premixed dry low emission (DLE) combustion system in a gas turbine engine is a globally accepted concept to reduce pollutant emissions and to improve combustion efficiency. This study is focused on an industrial downscaled prototype burner (4th Generation Dry Low Emission Burner for SGT-750 designed and manufactured by Siemens Industrial Turbo machinery AB), which has been tested extensively at atmospheric conditions. To enhance the operability and alleviate flame dynamics behavior, multiple fuel and air circuits (i.e. Rich-Pilot-Lean (RPL), Pilot and Main) are engaged in the burner. Primarily, present study evaluates the RPL-Pilot interaction effect on the main combustion zone. A highly swirled flow from the burner exit produces a central recirculation zones (CRZ) to recirculate the hot vitiated gas for sustaining the combustion process. The main flame is stabilized in the inner shear layer (ISL), which is found in the diverging section (named as Quarl). The total power of the burner was varied between 70–140 kW and the fuel used for the experiment was 99.5% pure methane. A short length quartz liner was used for the experiment and the residence time of the combustor is 9 ms. At the liner exit, emission sampling (CO, NOx) has been conducted using a water-cooled emission probe. Optical measurements were permitted, as the Quarl and combustor liner were optically accessible. Planar laser-induced fluorescence of OH molecule (OH-PLIF) and natural chemiluminescence measurements were conducted to visualize the flame characteristics and its response by changing the RPL and Pilot fuel splits. A comprehensive study was performed by varying the RPL residence time to investigate the main flame stabilization and pollutant formation of the burner. Higher RPL residence time exhibits NOx benefits but at the same time flame instability was increased. Pilot fuel percentage modification demonstrate negative impact on NOx formation due to the limited mixing of fuel and air. With the increase of Pilot fuel split, CO emission decreases, which is advantageous for increasing the LBO margin. The study has identified a number of critical situations where the flame was stabilized without any RPL and Pilot combustion. Apart from the experimental results, a simple reactor network model has been applied for predicting NOx emission. Different kinetic mechanisms were assessed and the prediction results are compared to experimental results. Heat loss from the combustor wall played a significant role on emission formation and was included in the reactor model. This study provides a good understanding of the new DLE industrial burner concept and the RPL-pilot interaction effect on the emission.

The Reheat Concept: The Proven Pathway to Ultra-Low Emissions and High Efficiency and Flexibility

2007 ◽  
Author(s):  
Felix Gu¨the ◽  
Jaan Hellat ◽  
Peter Flohr
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Flame Propagation ◽  
High Efficiency ◽  
Flame Stabilization ◽  
Auto Ignition ◽  
Fuel Flexibility ◽  
Stage Combustion ◽  
Low Emission ◽  
Key Topics

Reheat combustion has proven now in over 80 units to be a robust, and highly flexible gas turbine concept for power generation. This paper covers three key topics to explain the intrinsic advantage of reheat combustion to achieve ultra-low emission levels. First, the fundamental kinetic and thermodynamic emission advantage of reheat combustion is discussed analyzing in detail the emission levels of the first and second combustor stages, optimal firing temperatures for minimal emission levels, as well as benchmarking against single-stage combustion concepts. Secondly, the generic operational and fuel flexibility of the reheat system is emphasized, which is based on the presence of two fundamentally different flame stabilization mechanisms, namely flame propagation in the first combustor stage and auto-ignition in the second combustor stage. Finally, the present fleet status is reported by highlighting the latest combustor hardware upgrade and its emission performance.

Thermodynamic Assessment of Hybrid PSOFC/GT Systems for Mechanical/Electric Power Generation

2000 ◽  
Author(s):  
K. K. Botros ◽  
G. R. Price ◽  
R. Parker
Keyword(s):  
Power Generation ◽  
Electric Power ◽  
Gas Turbine ◽  
Life Cycle Cost ◽  
Pressure Ratio ◽  
Pollutant Emissions ◽  
Mechanical Power ◽  
Total Power ◽  
Specific Work ◽  
System Pressure

Hybrid PSOFC/GT cycles consisting of pressurized solid oxide fuel cells integrated into gas turbine cycles are emerging as a major new power generation concept. These hybrid cycles can potentially offer thermal efficiencies exceeding 70% along with significant reductions in greenhouse gas and NOX emissions. This paper considers the PSOFC/GT cycle in terms of electrical and mechanical power generation with particular focus on gas pipeline companies interested in diversifying their assets into distributed electric generation or lowering pollutant emissions while more efficiently transporting natural gas. By replacing the conventional GT combustion chamber with an internally reformed PSOFC, electrical power is generated as a by-product while hot gases exiting the fuel cell are diverted into the gas turbine for mechanical power. A simple one-dimensional thermodynamic model of a generic PSOFC/GT cycle has shown that overall thermal efficiencies of 65% are attainable, whilst almost tripling the specific work (i.e. energy per unit mass of air). The main finding of this paper is that the amount of electric power generated ranges from 60–80% of the total power available depending on factors such as the system pressure ratio and degree of supplementary firing before the gas turbine. Ultimately, the best cycle should be based on the “balance of plant”, which considers factors such as life cycle cost analysis, business and market focus, and environmental emission issues.

scholarly journals Experimental and Computational Study of Trapped Vortex Combustor Sector Rig with High-Speed Diffuser Flow

2001 ◽  
Vol 7 (6) ◽  
pp. 375-385 ◽  
Author(s):  
R. C. Hendricks ◽  
D. T. Shouse ◽  
W. M. Roquemore ◽  
D. L. Burrus ◽  
B. S. Duncan ◽  
...  
Keyword(s):  
Gas Turbine ◽  
High Speed ◽  
Fuel Injection ◽  
Computational Study ◽  
Combustion Efficiency ◽  
Flame Stabilization ◽  
Performance Data ◽  
Pollutant Emissions ◽  
Choked Flow ◽  
Trapped Vortex

The Trapped Vortex Combustor (TVC) potentially offers numerous operational advantages over current production gas turbine engine combustors. These include lower weight, lower pollutant emissions, effective flame stabilization, high combustion efficiency, excellent high altitude relight capability, and operation in the lean burn or RQL modes of combustion. The present work describes the operational principles of the TVC, and extends diffuser velocities toward choked flow and provides system performance data. Performance data include EINOx results for various fuel-air ratios and combustor residence times, combustion efficiency as a function of combustor residence time, and combustor lean blow-out (LBO) performance. Computational fluid dynamics (CFD) simulations using liquid spray droplet evaporation and combustion modeling are performed and related to flow structures observed in photographs of the combustor. The CFD results are used to understand the aerodynamics and combustion features under different fueling conditions. Performance data acquired to date are favorable compared to conventional gas turbine combustors. Further testing over a wider range of fuel-air ratios, fuel flow splits, and pressure ratios is in progress to explore the TVC performance. In addition, alternate configurations for the upstream pressure feed, including bi-pass diffusion schemes, as well as variations on the fuel injection patterns, are currently in test and evaluation phases.

Modeling of Turbulent Combustion and Radiative Heat Transfer in a Object-Oriented CFD Code for Gas Turbine Application

2008 ◽  
Author(s):  
Antonio Andreini ◽  
Matteo Cerutti ◽  
Bruno Facchini ◽  
Luca Mangani
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Radiative Heat Transfer ◽  
Turbulent Combustion ◽  
Radiative Heat ◽  
Object Oriented ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Combustion Models

One of the driving requirements in gas turbine design is the combustion analysis. The reduction of exhaust pollutant emissions is in fact the main design constraint of modern gas turbine engines, requiring a detailed investigation of flame stabilization criteria and temperature distribution within combustion chamber. At the same time, the prediction of thermal loads on liner walls continues to represent a critical issue especially with diffusion flame combustors which are still widely used in aeroengines. To meet such requirement, design techniques have to take advantage also of the most recent CFD tools that have to supply advanced combustion models according to the specific application demand. Even if LES approach represents a very accurate approach for the analysis of reactive flows, RANS computation still represents a fundamental tool in industrial gas turbine development, thanks to its optimal tradeoff between accuracy and computational costs. This paper describes the development and the validation of both combustion and radiation models in a object-oriented RANS CFD code: several turbulent combustion models were considered, all based on a generalized presumed PDF flamelet approach, valid for premixed and non premixed flames. Concerning radiative heat transfer calculations, two directional models based on the P1-Approximation and the Finite Volume Method were treated. Accuracy and reliability of developed models have been proved by performing several computations on well known literature test-cases. Selected cases investigate several turbulent flame types and regimes allowing to prove code affordability in a wide range of possible gas turbine operating conditions.

Investigation of Flame Stabilization in a High-Pressure Multi-Jet Combustor by Laser Measurement Techniques

2014 ◽  
Author(s):  
Oliver Lammel ◽  
Tim Rödiger ◽  
Michael Stöhr ◽  
Holger Ax ◽  
Peter Kutne ◽  
...  
Keyword(s):  
High Pressure ◽  
Natural Gas ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Recirculation Zone ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Single Shot ◽  
Optical Access

In this contribution, comprehensive optical and laser based measurements in a generic multi-jet combustor at gas turbine relevant conditions are presented. The flame position and shape, flow field, temperatures and species concentrations of turbulent premixed natural gas and hydrogen flames were investigated in a high-pressure test rig with optical access. The needs of modern highly efficient gas turbine combustion systems, i.e., fuel flexibility, load flexibility with increased part load capability, and high turbine inlet temperatures, have to be addressed by novel or improved burner concepts. One promising design is the enhanced FLOX® burner, which can achieve low pollutant emissions in a very wide range of operating conditions. In principle, this kind of gas turbine combustor consists of several nozzles without swirl, which discharge axial high momentum jets through orifices arranged on a circle. The geometry provides a pronounced inner recirculation zone in the combustion chamber. Flame stabilization takes place in a shear layer around the jet flow, where fresh gas is mixed with hot exhaust gas. Flashback resistance is obtained through the absence of low velocity zones, which favors this concept for multi-fuel applications, e.g. fuels with medium to high hydrogen content. The understanding of flame stabilization mechanisms of jet flames for different fuels is the key to identify and control the main parameters in the design process of combustors based on an enhanced FLOX® burner concept. Both experimental analysis and numerical simulations can contribute and complement each other in this task. They need a detailed and relevant data base, with well-known boundary conditions. For this purpose, a high-pressure burner assembly was designed with a generic 3-nozzle combustor in a rectangular combustion chamber with optical access. The nozzles are linearly arranged in z direction to allow for jet-jet interaction of the middle jet. This line is off-centered in y direction to develop a distinct recirculation zone. This arrangement approximates a sector of a full FLOX® gas turbine burner. The experiments were conducted at a pressure of 8 bar with preheated and premixed natural gas/air and hydrogen/air flows and jet velocities of 120 m/s. For the visualization of the flame, OH* chemiluminescence imaging was performed. 1D laser Raman scattering was applied and evaluated on an average and single shot basis in order to simultaneously and quantitatively determine the major species concentrations, the mixture fraction and the temperature. Flow velocities were measured using particle image velocimetry at different section planes through the combustion chamber.

Fuel Flexibility Test Campaign on a GE10 Gas Turbine: Experimental and Numerical Results

2006 ◽  
Author(s):  
Antonio Andreini ◽  
Bruno Facchini ◽  
Luca Mangani ◽  
Stefano Cocchi ◽  
Roberto Modi
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Load Condition ◽  
Co2 Concentration ◽  
Flame Stabilization ◽  
Pollutant Emissions ◽  
Nox Emissions ◽  
Predictive Tool ◽  
Fuel Flexibility ◽  
Base Load

Medium- and low-LHV fuels are receiving a continuously growing interest in stationary power applications. Besides that, since in many applications the fuels available at a site can be time by time of significantly different composition, fuel flexibility has become one of the most important requirements to be taken into account in developing power systems. A test campaign, aimed to provide a preliminary assessment of a small power gas turbine’s fuel flexibility, was carried over a full-scale GE10 prototypical unit, located at the Nuovo-Pignone manufacturing site, in Florence. The engine is a single shaft, simple cycle gas turbine designed for power generation applications, rated at 11 MW electrical power and equipped with a silos-type combustor. A variable composition gas fuel was obtained by mixing natural gas with CO2 to about 40% by vol. at engine base-load condition. Tests involved two different diffusive combustion systems: the standard version, designed for operation with natural gas, and a specific system designed for low-LHV fuels. Tests performed aimed to investigate both ignition limits and combustors’ performances, focusing on hot parts’ temperatures and pollutant emissions. Regarding NOx emissions, data collected during standard combustor’s tests were matched a simple scaling law (as a function of cycle parameters and CO2 concentration in the fuel mixture), which can be used in similar applications as a NOx predictive tool. In a following step, a CFD study was performed in order to verify in detail the effects of LHV reduction on flame structure and to compare measured and calculated NOx. STAR-CD™ code was employed as main CFD solver while turbulent combustion and NOx models were specifically developed and implemented using STAR’s user-subroutine features. Both models are based on classical laminar-flamelet approach. Three different operating points were considered at base-load conditions, varying CO2 concentration (0%, 20% and 30% vol. simulated). Numerical simulations point out the flexibility of the GE10 standard combustor to assure flame stabilization even against large variation of fuel characteristics. Calculated NOx emissions are in fairly good agreement with measured data confirming the validity of the adopted models.

Investigation of Fuel and Load Flexibility in a SGT-600/700/800 Burner Under Atmospheric Pressure Conditions Using High-Speed Oh-Plif and Oh Chemiluminescence Imaging

2021 ◽  
Author(s):  
Arman Ahamed Subash ◽  
Haisol Kim ◽  
Sven-Inge Möller ◽  
Mattias Richter ◽  
Christian Brackmann ◽  
...  
Keyword(s):  
Atmospheric Pressure ◽  
Gas Turbines ◽  
High Speed ◽  
Recirculation Zone ◽  
Burning Velocity ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Optical Measurements ◽  
Experimental Investigations ◽  
Pilot Fuel

Abstract Experimental investigations were performed using a standard 3rd generation dry low emission (DLE) burner under atmospheric pressure to study the effect of central and pilot fuel addition, load variations and H2 enrichment in a NG flame. High-speed OH-PLIF and OH-chemiluminescence imaging were employed to investigate the flame stabilization, flame turbulence interactions, and flame dynamics. Along with the optical measurements, combustion emissions were recorded to observe the effect of changing operating conditions on NOX level. The burner is used in Siemens industrial gas turbines SGT-600, SGT-700 and SGT-800 with minor hardware differences. This study thus is a step to characterize fuel and load flexibility for these turbines. Without pilot and central fuel injections in the current burner configuration, the main flame is stabilized creating a central recirculation zone. Addition of the pilot fuel strengthens the outer recirculation zone (ORZ) and moves the flame slightly downstream, whereas the flame moves upstream without affecting the ORZ when central fuel injection is added. The flame was investigated utilizing H2/NG fuel mixtures where the H2 amount was changed from 0 to 100%. The flame becomes more compact, the anchoring position moves closer to the burner exit and the OH signal distribution becomes more distinct for H2 addition due to increased reaction rate, diffusivity, and laminar burning velocity. Changing the load from part to base, similar trends were observed in the flame behavior but in this case due to the higher heat release because of increased turbulence intensity.

Effects of CO2 dilution on combustion instabilities in dual premixed flames

2013 ◽  
Vol 227 (11) ◽  
pp. 2569-2581 ◽  
Author(s):  
Kangyeop Lee ◽  
Hyungmo Kim ◽  
Poomin Park ◽  
Sooseok Yang ◽  
Youngsung Ko
Keyword(s):  
Gas Turbine ◽  
Coupling Strength ◽  
Mass Fraction ◽  
Combustion Instability ◽  
Flame Structure ◽  
Fuel Mass ◽  
Gas Turbine Combustors ◽  
Low Emission ◽  
Pilot Fuel ◽  
Fuel Mass Fraction

There has been a rapid increase in the demand for biogas applications in recent years, and dry low NOx and dry low emission gas turbine combustors are promising platforms for such applications. Combustion instability is the most important drawback in dry low NOx gas turbine combustors and has, therefore, attracted considerable research interest lately. As a fundamental study towards the use of biogas in dry low NOx and dry low emission gas turbine combustors, this article investigates the influence of CO2 in surrogate biogas on combustion instability. Tests were conducted using a dry low NOx type, a dual lean premixed gas turbine combustor. For a dual flame with dual swirl, the pilot fuel mass fraction affects the flame structure, and the flame structure, in turn, determines the temperature distribution in the combustion chamber and the combustion instability. The effects of the pilot fuel mass fraction, which is an important parameter of the combustor, and the CO2 dilution rate, which is a major contributor of biogas combustion, on the combustion characteristics and instability are investigated through dynamic pressure signal and phase-resolved OH* images. Combustion instability decreases for higher CO2 dilution rates, whose effects depend on the pilot fuel mass fraction. The instability reaches its maximum at a pilot fuel mass fraction of 0.3. Tests confirm that combustion instability diminishes with CO2 dilution, as it reduces the perturbation in the heat emission, and the flame speed decreases resulting in a greater flame surface or volume. Further, investigation of the Rayleigh Index, which represents the coupling strength of the heat release fluctuation and the natural frequency, shows that CO2 dilution weakens the coupling strength, resulting in less combustion instability.

Experimental and Theoretical Studies of a Novel Venturi Lean Premixed Prevaporized (LPP) Combustor

2000 ◽  
Vol 123 (3) ◽  
pp. 567-573 ◽  
Author(s):  
N. A. Ro̸kke ◽  
A. J. W. Wilson
Keyword(s):  
Pressure Drop ◽  
Gas Turbine ◽  
Liquid Fuel ◽  
Flame Stabilization ◽  
Gas Generator ◽  
Throat Region ◽  
Low Emission ◽  
Lean Premixed ◽  
Fuel Staging ◽  
Performance And Emissions

A new gas turbine engine using a unique layout patented in Norway has a low-emission combustion system under development. The gas generator uses entirely radial rotating components and employs a dual entry LP radial compressor, a radial HP compressor, and a radial HP turbine. The power turbine is of a two-stage axial design, coupled to an epicyclical gear embedded in the exhaust duct. Several combustor concepts have been tested and evaluated during the development of the engine. The engine is targeted for marine, power generation, and train propulsion. For the marine and train application liquid fuel operation is needed, thus the primary focus in the development has been for a lean premixed prevapourised system. An interesting concept utilizing two venturi premixers has been studied intensively. By utilizing venturi premixers the following advantages can be achieved: (1) low overall pressure drop but high injector pressure drop and velocities in the mixing region (throat region), (2) high shear forces and drag imposed on the droplets enhancing droplet shedding and evaporation, and (3) excellent emission behavior at designated load conditions. Although these advantages can benefit gas turbine low-emission combustion, the challenges in using venturi premixers are: (1) venturis are susceptible to separation and thus flame stabilization within the venturi which is detrimental and (2) inlet flow disturbances enhance the tendency for separation in the venturis and must be minimized. Studies were launched to investigate a proposed combustor configuration. These studies included analytical studies, computational fluid dynamics (CFD) calculations of isothermal and combusting flow inside the combustor together with rig tests at atmospheric, medium, and full pressure. Finally, engine tests within the full operating range were conducted with very favorable emission figures for lean premixed prevaporized (LPP) operation. The system was capable of running at below 20 ppm NOx and CO, at elevated power for liquid fuel. Control of part load performance and emissions is by variable fuel staging of the two venturi stages. The paper highlights the features of the venturi combustor development and discusses the characteristics in terms of flow conditions and droplet motion, heat transfer, ignition delay time, and emissions.

Flame Stabilization and Emission Characteristics of a Prototype Gas Turbine Burner at Atmospheric Conditions

2016 ◽  
Author(s):  
Atanu Kundu ◽  
Jens Klingmann ◽  
Arman Ahamed Subash ◽  
Robert Collin
Keyword(s):  
Gas Turbine ◽  
Reaction Zone ◽  
Vector Fields ◽  
Thermal Power ◽  
Flame Structure ◽  
Flame Temperature ◽  
Flame Stabilization ◽  
Atmospheric Conditions ◽  
Pilot Fuel ◽  
Co Emission

In the present work, a downscaled prototype 4th generation Dry Low Emission gas turbine (SGT-750) burner (designed and manufactured by Siemens Industrial Turbomachinery AB, Sweden) was investigated using an atmospheric experimental facility. The primary purpose of the research is to analyze flame stability and emission capability of the burner. OH Planar Laser-Induced Fluorescence (OH-PLIF), and chemiluminescence imaging were performed to characterize the flame structure and location. From the OH-PLIF images, the reaction zone and post flame region could be identified clearly. The chemiluminescence images provide an estimation of the overall heat release from the secondary combustion zone inside the Quarl. Emission was measured using a water-cooled emission probe, placed at the exit of the combustor to sample NOx and CO concentrations. The global equivalence ratio (Φ) was varied from rich to lean limit (flame temperature change from 1950 K to 1570 K) for understanding the stable and instable reaction zones inside the Quarl. Total thermal power was varied from 70 kW to 140 kW by changing global Φ and burner throat velocity (60 to 80 m/s). Near the lean blowout (LBO) event (at global Φ ∼ 0.4), instability of reaction zone is revealed from the flame images. Incorrect modulation of Pilot and RPL fuel splits show instable flame. Flame instability mitigation was possible using higher amount of RPL and Pilot fuel (trade-off with emission performance). The main flame LBO margin was extended by applying higher Pilot fuel and using higher preheat air temperature. Numerical analysis was carried out using Fluent to understand the scalar and vector fields. A basic chemical reactor network model was developed to predict the NOx and CO emission with experimental results. NOx emission prediction showed good agreement with experiment; whereas the model is failed to capture accurate CO emission in the lean operating points.

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