Three-Dimensional Aerodynamic Optimization of a Multi-Stage Axial Compressor

2016 ◽  
Author(s):  
Tao Ning ◽  
Chun-wei Gu ◽  
Xiao-tang Li ◽  
Tai-qiu Liu
Keyword(s):  
Genetic Algorithm ◽  
Surrogate Model ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Optimization Method ◽  
Operating Point ◽  
Design Parameters ◽  
Aerodynamic Optimization ◽  
Stall Margin

An optimization method combined of a genetic algorithm, an artificial neural network, a CFD solver and a blade generator, is developed in this research and applied in the three-dimensional blading design of a newly designed highly-loaded 5-stage axial compressor. The adaptive probabilities of crossover and mutation, non-uniform mutation operator and elitism operator are employed to improve the convergence of the genetic algorithm. Considering both the optimization efficiency and effectiveness, a mixture of high-fidelity multistage CFD method and approximate surrogate model of the feed-forward ANN is used to evaluate the fitness. In particular, the database is updated dynamically and used to re-train the surrogate model of ANN for improving the accuracy for predicting. The last stator of the compressor is optimized at the near stall operating point. The tip bow with relative bow height Hb and bow angle αb are treated as design parameters. The adiabatic efficiency as well as the penalty of mass flow and total pressure ratio constitute the objective functions to be maximized. The optimum (Hb = 0.881, αb = 14.7°) obtains 0.4% adiabatic efficiency increase for the whole compressor at the optimized operating point. The detailed aerodynamic is compared between the baseline and optimized stator, and the mechanism is analyzed. The optimized version obtains 5.1% increase in stall margin and maintains the efficiency at the design point.

Automatic Three-Dimensional Optimisation of a Modern Tandem Compressor Vane

2014 ◽  
Author(s):  
R. C. Schlaps ◽  
S. Shahpar ◽  
V. Gümmer
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Trust Region ◽  
Automatic Generation ◽  
Navier Stokes ◽  
Design Parameters ◽  
High Fidelity ◽  
Stall Margin ◽  
Design Choice ◽  
Multipoint Approximation

In order to increase the performance of a modern gas turbine, compressors are required to provide higher pressure ratio and avoid incurring higher losses. The tandem aerofoil has the potential to achieve a higher blade loading in combination with lower losses compared to single vanes. The main reason for this is due to the fact that a new boundary layer is generated on the second blade surface and the turning can be achieved with smaller separation occurring. The lift split between the two vanes with respect to the overall turning is an important design choice. In this paper an automated three-dimensional optimisation of a highly loaded compressor stator is presented. For optimisation a novel methodology based on the Multipoint Approximation Method (MAM) is used. MAM makes use of an automatic design of experiments, response surface modelling and a trust region to represent the design space. The CFD solutions are obtained with the high-fidelity 3D Navier-Stokes solver HYDRA. In order to increase the stage performance the 3D shape of the tandem vane is modified changing both the front and rear aerofoils. Moreover the relative location of the two aerofoils is controlled modifying the axial and tangential relative positions. It is shown that the novel optimisation methodology is able to cope with a large number of design parameters and produce designs which performs better than its single vane counterpart in terms of efficiency and numerical stall margin. One of the key challenges in producing an automatic optimisation process has been the automatic generation of high-fidelity computational meshes. The multi block-structured, high-fidelity meshing tool PADRAM is enhanced to cope with the tandem blade topologies. The wakes of each aerofoil is properly resolved and the interaction and the mixing of the front aerofoil wake and the second tandem vane are adequately resolved.

Numerical Investigation on the Effect of Bleed Port With Self-Recirculating Casing Treatment on the Stability of a 1.5-Stage Transonic Compressor

2019 ◽  
Author(s):  
Yiming Zhong ◽  
WuLi Chu ◽  
HaoGuang Zhang
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Stability Margin ◽  
Axial Position ◽  
Stable Operation ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Efficiency

Abstract Compared to the traditional casing treatment, the self-recirculating casing treatment (SCT) can improve or not decrease the compressor efficiency while achieving the stall margin improvement. For the bleed port, the main design indicator is to reduce the flow loss caused by suction, while providing sufficient jet flow and jet pressure to the injector. In order to gain a better study of the bleed port stabilization mechanisms, the bleed configuration was parameterized with the bleed port inlet width and the bleed port axial position. Five kinds of recirculating casing treatments were applied to a 1.5-stage transonic axial compressor with the method of three-dimensional unsteady numerical simulation. Fifteen identical self-recirculating devices are uniformly mounted around the annulus. The numerical results show that the SCT can improve compressor total pressure ratio and stability, shift the stall margin towards lower mass flows. Furthermore, it has no impact on compressor efficiency. The optimal case presents that stability margin is improved by 6.7% employing 3.1% of the annulus mass flow. Expanding bleed port inlet width to an intermediate level can further enhance compressor stability, but excessive bleed port inlet width will reduce the stabilization effect. The optimal bleed port position is located in the blocked area of the low energy group at the top of the rotor. In the case of solid casing, stall inception was the tip blockage, which was mainly triggered by the interaction of the tip leakage vortex and passage shock. From radial distribution, the casing treatment predominantly affects the above 70% span. The reduction of tip reflux region by suction effect is the main reason for the extension of stable operation range. The SCT also has an obvious stability improvement in tip blockage stall, while delaying the occurrence of compressor stall.

Design Optimization of Circumferential Casing Grooves for a Transonic Axial Compressor to Enhance Stall Margin

2010 ◽  
Author(s):  
Kwang-Jin Choi ◽  
Jin-Hyuk Kim ◽  
Kwang-Yong Kim
Keyword(s):  
Design Optimization ◽  
Numerical Solutions ◽  
Stokes Equations ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Latin Hypercube Sampling ◽  
Optimum Shape ◽  
Data Set ◽  
Stall Margin

This paper presents a design optimization of an axial compressor with NASA Rotor 37 and five circumferential casing grooves for enhancement of stall margin. Three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model are discretized by finite volume approximations and solved on hexahedral grids for the flow analyses. The validation of the numerical results is performed in comparison with experimental data for pressure ratio and adiabatic efficiency. The Latin-hypercube sampling as design-of-experiments is used to generate the twelve design points within the design space. A stall margin parameter is considered as an objective function with two design variables defining the geometry of the circumferential casing grooves. The radial basis neural network method employed as a surrogate model for the design optimization of the circumferential casing grooves is trained on the numerical solutions by carrying out leave-one-out cross-validation for the data set. The results show that the stall margin of the optimum shape is enhanced considerably by the design optimization compared to the cases with smooth casing and the reference grooves.

Aerodynamic Optimization Based on Approximation Method for Turbine Blade

2008 ◽  
Vol 4 (4) ◽  
pp. 385-392 ◽  
Author(s):  
GAO Hangshan ◽  
HAN Yongzhi ◽  
ZHANG Juan ◽  
YUE Zhufeng
Keyword(s):  
Turbine Blade ◽  
Approximation Method ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Optimization Method ◽  
Function Technique ◽  
Approximation Technique ◽  
Aerodynamic Optimization ◽  
User Input ◽  
Quintic Polynomial

Based on aerodynamic analysis, an optimization method for the profiles of turbine blade is studied in this paper. This method is capable of addressing multiple objectives and constrains without relying on user input. A quintic polynomial is used to build the three‐dimensional blade model and a three dimensional Navier‐Stokes solver was used to solve the flow field around the turbine blade. The objective functions are the turbine aerodynamic efficiency and total pressure ratio. The optimization is completed with the K‐S function technique and accelerated by approximation technique. Finally, the proposed method is applied to optimizing a true blade to validate its accuracy and efficiency. The obtained result shows that the approximation method is more efficient and accurate than the conventional method.

Stall Margin Improvement in Three-Stage Low Pressure Compressor by Use of Slot Type Casing Treatments

2014 ◽  
Author(s):  
F. Sh. Gelmedov ◽  
V. I. Mileshin ◽  
P. G. Kozhemyako ◽  
I. K. Orekhov
Keyword(s):  
Pressure Ratio ◽  
Axial Compressor ◽  
Low Pressure ◽  
Design Parameters ◽  
Experimental Investigations ◽  
Stable Operation ◽  
Local Flow ◽  
Flow Passage ◽  
Stall Margin ◽  
Pressure Compressor

The Central Institute of Aviation Motors (CIAM) has been engaged in the development of methods and technologies extending the range of stable operation for GTE axial compressors on the basis of systematic experimental and theoretical investigations of processes before and after flow disturbances for many years. The general sources of experimental data were stage models of various types. They are first supersonic stages with 0.3–0.45 hub ratio and subsonic stages with 0.75 hub ratio, as well as high-loaded stages with low aspect ratio. As a result of these investigations, a structural configuration of the casing treatment (CT) was designed to prevent local flow separation on flow passage surfaces of a compressor stage. The CT structure includes the following components: - Slotted spacer installed above the inlet rotor section; - Attached ring covering the slotted spacer. An approximate procedure for selecting the optimal CT geometric parameters and their interrelations was developed for CT designing. Using this procedure, special investigations were completed and detected the CT effects on operation of the axial compressor. These effects are: - Effect of air back and forward leakage through slots between the blade tips and the inlet rotor section; - Effect of stall deceleration in the stage flow passage; - Pulsation damping at the stage tip when flowing around the CT slotted spacer. Based on this methodology, CT prototypes were developed and tested in various single-stage and multi-stage compressors. As an example of CT advantages, we can show test results for a three-stage low-pressure compressor (LPC) designed by CIAM. The LPC in take-off conditions provides the following design parameters: - Pressure ratio: 3.4; - Corrected tip speed: 418 m/s; - Stall margin: 20% … 21% within 0.5–1.0 corrected RPM. According to experimental investigations, the use of CT results in a considerable increase in LPC stall margin without losses in other design parameters. Additionally, the results of 3D viscous flow calculation are shown for compressor performance analysis.

scholarly journals Design Optimization of a Dual-Bleeding Recirculation Channel to Enhance Operating Stability of a Transonic Axial Compressor

Energies ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 159
Author(s):  
Tien-Dung Vuong ◽  
Kwang-Yong Kim
Keyword(s):  
Design Optimization ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Aerodynamic Performance ◽  
Maximum Pressure ◽  
Stall Margin ◽  
Design Variables ◽  
Operating Stability ◽  
Transonic Axial Compressor

The present work performed a comprehensive investigation to find the effects of a dual-bleeding port recirculation channel on the aerodynamic performance of a single-stage transonic axial compressor, NASA Stage 37, and optimized the channel’s configuration to enhance the operating stability of the compressor. The compressor’s performance was examined using three parameters: The stall margin, adiabatic efficiency, and pressure ratio. Steady-state three-dimensional Reynolds-averaged Navier–Stokes analyses were performed to find the flow field and aerodynamic performance. The results showed that the addition of a bleeding channel increased the recirculation channel’s stabilizing effect compared to the single-bleeding channel. Three design variables were selected for optimization through a parametric study, which was carried out to examine the influences of six geometric parameters on the channel’s effectiveness. Surrogate-based design optimization was performed using the particle swarm optimization algorithm coupled with a surrogate model based on the radial basis neural network. The optimal design was found to increase the stall margin by 51.36% compared to the case without the recirculation channel with only 0.55% and 0.28% reductions in the peak adiabatic efficiency and maximum pressure ratio, respectively.

Parametric Study on Aerodynamic Performance of a Transonic Axial Compressor with a Casing Groove and Tip Injection

2013 ◽  
Vol 284-287 ◽  
pp. 872-877 ◽  
Author(s):  
Dae Woong Kim ◽  
Jin Hyuk Kim ◽  
Kwang Yong Kim
Keyword(s):  
Parametric Study ◽  
Stokes Equations ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Aerodynamic Performance ◽  
Navier Stokes ◽  
Stall Margin ◽  
Transonic Axial Compressor ◽  
Tip Injection

This paper presents a parametric study on aerodynamic performance of a transonic axial compressor combined with a casing groove and tip injection using three-dimensional Reynolds-average Navier-Stokes equations. The front and rear lengths and height of the groove are selected as the geometric parameters to investigate their effects on the stall margin and peak adiabatic efficiency. These parameters are changed with constant injection. The validation of the numerical results is performed in comparison with experimental data for the total pressure ratio and adiabatic efficiency. As the results of the parametric study, the maximum stall margin and peak adiabatic efficiency are obtained in the axial compressor having 70% groove height of the reference groove. The stall margin and peak adiabatic efficiency in other cases are also improved in comparison with the axial compressors with the smooth casing and reference groove. The results show that both the stall margin and the peak adiabatic efficiency are considerably improved by the application of the casing groove combined with tip injection in an axial compressor.

scholarly journals Stability Enhancement of a Single-Stage Transonic Axial Compressor Using Inclined Oblique Slots

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2346
Author(s):  
Tien-Dung Vuong ◽  
Kwang-Yong Kim
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Single Stage ◽  
Rotor Blades ◽  
Navier Stokes ◽  
Optimized Design ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Axial Compressor

A casing treatment using inclined oblique slots (INOS) is proposed to improve the stability of the single-stage transonic axial compressor, NASA Stage 37, during operation. The slots are installed on the casing of the rotor blades. The aerodynamic performance was estimated using three-dimensional steady Reynolds-Averaged Navier-Stokes analysis. The results showed that the slots effectively increased the stall margin of the compressor with slight reductions in the pressure ratio and adiabatic efficiency. Three geometric parameters were tested in a parametric study. A single-objective optimization to maximize the stall margin was carried out using a Genetic Algorithm coupled with a surrogate model created by a radial basis neural network. The optimized design increased the stall margin by 37.1% compared to that of the smooth casing with little impacts on the efficiency and pressure ratio.

Vorticity Dynamics in Axial Compressor Flow Diagnosis and Design—Part II: Methodology and Application of Boundary Vorticity Flux

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Qiushi Li ◽  
Hong Wu ◽  
Ming Guo ◽  
Jie-Zhi Wu
Keyword(s):  
Pressure Ratio ◽  
Critical Role ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Boundary Layer Separation ◽  
Companion Paper ◽  
Design System ◽  
Stall Margin ◽  
Vorticity Dynamics ◽  
Vorticity Flux

In a companion paper (2008, “Vorticity Dynamics in Axial Compressor Flow Diagnosis and Design,” ASME J. Fluids Eng., 130, p. 041102), a study has been made on the critical role of circumferential vorticity (CV) in the performance of axial compressor in through-flow design (TFD). It has been shown there that to enhance the pressure ratio, the positive and negative CV peaks should be pushed to the casing and hub, respectively. This criterion has led to an optimal TFD that indeed improves the pressure ratio and efficiency. The CV also has great impact on the stall margin as it reflects the end wall blockage, especially at the tip region of the compressor. While that work was based on inviscid and axisymmetric theory, in this paper, we move on to the diagnosis and optimal design of fully three-dimensional (3D) viscous flow in axial compressors, focusing on the boundary vorticity flux (BVF), which captures the highly localized peaks of pressure gradient on the surface of the compressor blade, and thereby signifies the boundary layer separation and dominates the work rate done to the fluid by the compressor. For the 2D cascade flow we show that the BVF is directly related to the blade geometry. BVF-based 2D and 3D optimal blade design methodologies are developed to control the velocity diffusion, of which the results are confirmed by Reynolds-averaged Navier–Stokes simulations to more significantly improve the compressor performance than that of CV-based TFD. The methodology enriches the current aerodynamic design system of compressors.

scholarly journals Multipoint and Multiobjective Optimization of a Centrifugal Compressor Impeller Based on Genetic Algorithm

2017 ◽  
Vol 2017 ◽  
pp. 1-18 ◽  
Author(s):  
Xiaojian Li ◽  
Zhengxian Liu ◽  
Yujing Lin
Keyword(s):  
Genetic Algorithm ◽  
High Efficiency ◽  
Pressure Ratio ◽  
Flow Analysis ◽  
Optimization Method ◽  
Aerodynamic Optimization ◽  
Data Mining Technique ◽  
Nsga Ii ◽  
Transonic Compressor ◽  
Compressor Impeller

The design of high efficiency, high pressure ratio, and wide flow range centrifugal impellers is a challenging task. The paper describes the application of a multiobjective, multipoint optimization methodology to the redesign of a transonic compressor impeller for this purpose. The aerodynamic optimization method integrates an improved nondominated sorting genetic algorithm II (NSGA-II), blade geometry parameterization based on NURBS, a 3D RANS solver, a self-organization map (SOM) based data mining technique, and a time series based surge detection method. The optimization results indicate a considerable improvement to the total pressure ratio and isentropic efficiency of the compressor over the whole design speed line and by 5.3% and 1.9% at design point, respectively. Meanwhile, surge margin and choke mass flow increase by 6.8% and 1.4%, respectively. The mechanism behind the performance improvement is further extracted by combining the geometry changes with detailed flow analysis.

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