On the Influence of an Acoustically Optimized Turbine Exit Casing Onto the Unsteady Flow Field Downstream of a Low Pressure Turbine Rotor

2018 ◽  
Author(s):  
L. Simonassi ◽  
M. Zenz ◽  
S. Zerobin ◽  
F. Heitmeir ◽  
A. Marn ◽  
...  
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Low Noise ◽  
Test Facility ◽  
Pressure Probe ◽  
Guide Vanes ◽  
Low Pressure Turbine ◽  
Aerodynamic Pressure

Modern low pressure turbines (LPT) are designed in order to fulfil a various number of requirements such as high endurance, low noise, high efficiency, low weight and low fuel consumption. Regarding the reduction of the emitted noise, different designs of low pressure turbine exit guide vanes (aerodynamically and/or acoustically optimized) of the turbine exit casing (TEC) were tested and their noise reduction capabilities and aerodynamic performance were evaluated. In particular, measurements of TEC-losses were performed and differences in the losses were reported. Measurements were carried out in a one and a half stage subsonic turbine test facility at the engine relevant operating point approach. This work focuses on the study of the unsteady flow field downstream of an unshrouded low pressure turbine rotor. The influence on the upstream flow field of a TEC design including acoustically optimized vanes (Inverse cut-off TEC) is investigated and compared with a second TEC configuration without vanes (Vaneless TEC), by means of fast response aerodynamic pressure probe measurements. The second configuration served as a reference concerning the influence of TEGVs onto the upstream located LPT rotor. The interactions between the stator and rotor wakes, secondary flows and the turbine exit guide vanes potential effect are identified via modal decomposition according to the theory of Tyler and Sofrin. The main structures constituting the unsteady flow field are detected and the role of the major interaction effects in the loss generation mechanism and in the acoustic emission is analysed. This study based on the modal analysis of the unsteady flow field offers new insight into the main interaction mechanisms and their importance in the assessment of the aerodynamic and aeroelastic performance of modern low pressure turbine exit casings.

On the Influence of an Acoustically Optimized Turbine Exit Casing Onto the Unsteady Flow Field Downstream of a Low Pressure Turbine Rotor

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Loris Simonassi ◽  
Manuel Zenz ◽  
Stefan Zerobin ◽  
Thorsten Selic ◽  
Franz Heitmeir ◽  
...  
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
High Efficiency ◽  
Low Pressure ◽  
Low Noise ◽  
Secondary Flows ◽  
Test Facility ◽  
Pressure Probe ◽  
Guide Vanes ◽  
Aerodynamic Pressure

Modern low pressure turbines (LPT) are designed in order to fulfil a various number of requirements such as high endurance, low noise, high efficiency, low weight, and low fuel consumption. Regarding the reduction of the emitted noise, different designs of LPT exit guide vanes (aerodynamically and/or acoustically optimized) of the turbine exit casing (TEC) were tested, and their noise reduction capabilities and aerodynamic performance were evaluated. In particular, measurements of TEC-losses were performed, and differences in the losses were reported. Measurements were carried out in a one and a half stage subsonic turbine test facility at the engine relevant operating point approach. This work focuses on the study of the unsteady flow field downstream of an unshrouded LPT rotor. The influence on the upstream flow field of a TEC design including acoustically optimized vanes (inverse cut-off TEC) is investigated and compared with a second TEC configuration without vanes (Vaneless TEC), by means of fast response aerodynamic pressure probe (FRAPP) measurements. The second configuration served as a reference concerning the influence of turbine exit guide vanes (TEGVs) onto the upstream located LPT rotor. The interactions between the stator and rotor wakes, secondary flows, and the TEGVs potential effect are identified via modal decomposition according to the theory of Tyler and Sofrin. The main structures constituting the unsteady flow field are detected, and the role of the major interaction effects in the loss generation mechanism and in the acoustic emission is analyzed. This study based on the modal analysis of the unsteady flow field offers new insight into the main interaction mechanisms and their importance in the assessment of the aerodynamic and aeroelastic performance of modern LPT exit casings.

Unsteady Flow Interactions Between a High- and Low-Pressure Turbine: Part 2 — Rotor-Synchronic Averaging and Proper Orthogonal Decomposition of the Unsteady Flow Fields

2019 ◽  
Author(s):  
M. Dellacasagrande ◽  
P. Z. Sterzinger ◽  
S. Zerobin ◽  
F. Merli ◽  
L. Wiesinger ◽  
...  
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Proper Orthogonal Decomposition ◽  
Low Pressure ◽  
Fast Response ◽  
Orthogonal Decomposition ◽  
Pressure Probe ◽  
Low Pressure Turbine ◽  
Aerodynamic Pressure ◽  
Proper Orthogonal

Abstract This paper, the second of two parts, presents an experimental investigation of the unsteady flow field evolving in a two-stage two-spool test turbine facility. The experimental setup, which was designed to reproduce the operating condition of modern commercial aero-engines, consists of a high-pressure turbine (HPT) stage followed by a turbine center frame (TCF) with non-turning struts, and a co-rotating low-pressure turbine (LPT) stage. Measurements carried out with a fast-response aerodynamic pressure probe (FRAPP) were post-processed to describe the unsteady evolution of the flow downstream of the HPT rotor, through the TCF duct, and at the exit of the LPT stage. The time-resolved results presented in the first part of this paper show that deterministic fluctuations due to both rotors characterize the flow field downstream of the LPT. In order to characterize the deterministic unsteadiness induced by all the components constituting the turbine facility (HPT, TCF and LPT) and their interactions, measurements were carried out in three different planes located downstream of the HPT, at the exit of the TCF and downstream of the LPT stage. The unsteady results obtained in the plane located at the exit of the LPT are discussed in more details in this second part of this paper, providing information about the interactions between the two rotors. A proper phase-average procedure, known as rotor synchronic averaging (RSA), which takes into account the rotorrotor interaction, was adopted to capture the unsteadiness due to both rotors. Proper Orthogonal Decomposition (POD) was also applied to provide a characterization of the major contributors in terms of energy to the deterministic unsteadiness occurring in the test turbine facility. At the exit of the LPT rotor, the perturbations induced by the HPT stage and the interactions between the two rotors were found to dominate over the unsteadiness due to the LPT only.

The Unsteady Flow Field of a Purged High Pressure Turbine Based on Mode Detection

2017 ◽  
Author(s):  
S. Zerobin ◽  
S. Bauinger ◽  
A. Marn ◽  
A. Peters ◽  
F. Heitmeir ◽  
...  
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Unsteady Flow ◽  
Flow Behavior ◽  
Low Pressure ◽  
Pressure Probe ◽  
Special Focus ◽  
High Pressure Turbine ◽  
Low Pressure Turbine ◽  
Mode Detection

This paper presents an experimental study of the unsteady flow field downstream of a high pressure turbine with ejected purge flows, with a special focus on a flow field discussion using the mode detection approach according to the theory of Tyler and Sofrin. Measurements were carried out in a product-representative one and a half stage turbine test setup, which consists of a high-pressure turbine stage followed by an intermediate turbine center frame and a low-pressure turbine vane row. Four independent purge mass flows were injected through the forward and aft cavities of the unshrouded high-pressure turbine rotor. A fast-response pressure probe was used to acquire time-resolved data at the turbine center frame duct inlet and exit. The interactions between the stator, rotor, and turbine center frame duct are identified as spinning modes, propagating in azimuthal direction. Time-space diagrams illustrate the amplitude variation of the detected modes along the span. The composition of the unsteadiness and its major contributors are of interest to determine the role of unsteadiness in the turbine center frame duct loss generation mechanisms and to avoid high levels of blade vibrations in the low-pressure turbine which can in turn result in increased acoustic emissions. This work offers new insight into the unsteady flow behavior downstream of a purged high-pressure turbine and its propagation through an engine-representative turbine center frame duct configuration.

Unsteady Flow Interactions Between a High- and Low-Pressure Turbine: Part 1 — Time-Resolved Flow

2019 ◽  
Author(s):  
P. Z. Sterzinger ◽  
S. Zerobin ◽  
F. Merli ◽  
L. Wiesinger ◽  
M. Dellacasagrande ◽  
...  
Keyword(s):  
Unsteady Flow ◽  
Low Pressure ◽  
Flow Fields ◽  
System Level ◽  
Flow Structures ◽  
Pressure Probe ◽  
Time Resolved ◽  
Low Pressure Turbine ◽  
Aerodynamic Pressure ◽  
Flow Interactions

Abstract This two-part paper presents the unsteady flow interactions between an engine-representative high-pressure turbine (HPT) and low-pressure turbine (LPT) stage, connected by a turbine center frame (TCF) duct with non-turning struts. The setup was tested at the high-speed two-spool test turbine facility at the Institute for Thermal Turbomachinery and Machine Dynamics at Graz University of Technology and includes relevant purge and turbine rotor tip leakage flows. Due to the complexity of such a test, the unsteady component interactions in an HPT-TCF-LPT module have not received much attention in the past and require additional analysis to determine new approaches for further performance improvements on the system level. The flow downstream of an HPT is highly unsteady and dominated by statorrotor interactions, which affect the flow behavior through the downstream TCF and LPT. To capture the unsteady flow structures, time-resolved aerodynamic measurements were carried out with a fast-response aerodynamic pressure probe (FRAPP) at three different measurement planes. In this first part of the paper, the time-resolved and phase-averaged flow fields with respect to the HPT and LPT trigger are studied. Since the two rotors are uncorrelated, the applied method allows the identification of the flow structures induced by either of them. Upstream of the LPT stage, the HPT flow structures evolving through the TCF duct dominate the flow fields. Downstream of the LPT stage, the flow is affected by both the HPT and the LPT secondary flow structures. The interactions between the various stator rows and the two rotors are detected by means of time-space plots and modal decomposition. To describe the fluctuations induced by both rotors, particularly the rotor-rotor interaction, the Rotor Synchronic Averaging (RSA) is used to analyze the flow field downstream of the LPT. The second part of the paper decomposes the flow fields to gain additional insight into the rotor-rotor interactions using the Proper Orthogonal Decomposition (POD) and RSA methods. The paper highlights the need to account for the HPT-induced unsteady mechanisms in addition to the LPT flow structures and the interaction of both to arrive at improved LPT designs.

Unsteady Flow Interactions Between a High- and Low-Pressure Turbine

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
P. Z. Sterzinger ◽  
S. Zerobin ◽  
F. Merli ◽  
L. Wiesinger ◽  
M. Dellacasagrande ◽  
...  
Keyword(s):  
Unsteady Flow ◽  
Low Pressure ◽  
Flow Fields ◽  
System Level ◽  
Flow Structures ◽  
Pressure Probe ◽  
Time Resolved ◽  
Low Pressure Turbine ◽  
Aerodynamic Pressure ◽  
Flow Interactions

Abstract This paper presents the unsteady flow interactions between an engine-representative high-pressure turbine (HPT) and low-pressure turbine (LPT) stage, connected by a turbine center frame (TCF) duct with nonturning struts. The setup was tested at the high-speed two-spool test turbine facility at the Institute for Thermal Turbomachinery and Machine Dynamics at Graz University of Technology and includes relevant purge and turbine rotor tip leakage flows. Due to the complexity of such a test, the unsteady component interactions in an HPT–TCF–LPT module have not received much attention in the past and require additional analysis to determine new approaches for further performance improvements on the system level. The flow downstream of an HPT is highly unsteady and dominated by stator–rotor interactions, which affect the flow behavior through the downstream TCF and LPT. To capture the unsteady flow structures, time-resolved aerodynamic measurements were carried out with a fast-response aerodynamic pressure probe (FRAPP) at three different measurement planes. In this paper, the time-resolved and phase-averaged flow fields with respect to the HPT and LPT trigger are studied. Since the two rotors are uncorrelated, the applied method allows the identification of the flow structures induced by either of them. Upstream of the LPT stage, the HPT flow structures evolving through the TCF duct dominate the flow fields. Downstream of the LPT stage, the flow is affected by both the HPT and the LPT secondary flow structures. The interactions between the various stator rows and the two rotors are detected by means of time-space plots and modal decomposition. To describe the fluctuations induced by both rotors, particularly the rotor–rotor interaction, the rotor synchronic averaging (RSA) is used to analyze the flow field downstream of the LPT. This paper highlights the need to account for the HPT-induced unsteady mechanisms in addition to the LPT flow structures and the interaction of both to arrive at improved LPT designs.

Experimental Study on the Effect of Clocking on the Propagation of Inflow Pressure Distortions in a Low Pressure Turbine Stage

2020 ◽  
Author(s):  
L. Simonassi ◽  
M. Zenz ◽  
P. Bruckner ◽  
S. Pramstrahler ◽  
F. Heitmeir ◽  
...  
Keyword(s):  
Experimental Study ◽  
Flow Field ◽  
Total Pressure ◽  
Low Pressure ◽  
Vibration Characteristics ◽  
Test Facility ◽  
Turbine Stage ◽  
Rotor Vibration ◽  
Low Pressure Turbine ◽  
The Impact

Abstract The design of modern aero engines enhances the interaction between components and facilitates the propagation of circumferential distortions of total pressure and temperature. As a consequence, the inlet conditions of a real turbine have significant spatial non-uniformities, which have direct consequences on both its aerodynamic and vibration characteristics. This work presents the results of an experimental study on the effects of different inlet total pressure distortion-stator clocking positions on the propagation of total pressure inflow disturbances through a low pressure turbine stage, with a particular focus on both the aerodynamic and aeroelastic performance. Measurements at a stable engine relevant operating condition and during transient operation were carried out in a one and a half stage subsonic turbine test facility at the Institute of Thermal Turbomachinery and Machine Dynamics at Graz University of Technology. A localised total pressure distortion was generated upstream of the stage in three different azimuthal positions relative to the stator vanes. The locations were chosen in order to align the distortion directly with a vane leading edge, suction side and pressure side. Additionally, a setup with clean inflow was used as reference. Steady and unsteady aerodynamic measurements were taken downstream of the investigated stage by means of a five-hole-probe (5HP) and a fast response aerodynamic pressure probe (FRAPP) respectively. Strain gauges applied on different blades were used in combination with a telemetry system to acquire the rotor vibration data. The aerodynamic interactions between the stator and rotor rows and the circumferential perturbation were studied through the identification of the main structures constituting the flow field. This showed that the steady and unsteady alterations created by the distortion in the flow field lead to modifications of the rotor vibration characteristics. Moreover, the importance of the impact that the pressure distortion azimuthal position has on the LPT stage aerodynamics and vibrations was highlighted.

Blade–Row Interactions in a Low Pressure Turbine at Design and Strong Off-Design Operation

2014 ◽  
Vol 136 (11) ◽  
Author(s):  
Martin Lipfert ◽  
Jan Habermann ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Yavuz Guendogdu
Keyword(s):  
Experimental Data ◽  
Flow Field ◽  
Three Dimensional ◽  
Suction Side ◽  
Low Pressure ◽  
Test Facility ◽  
Time Resolved ◽  
Joint Project ◽  
Low Pressure Turbine ◽  
Blade Row

In a joint project between the Institute of Aircraft Propulsion Systems (ILA) and MTU Aero Engines, a two-stage low pressure turbine is tested at design and strong off-design conditions. The experimental data taken in the Altitude Test Facility (ATF) aims to study the effect of positive and negative incidence of the second stator vane. A detailed insight and understanding of the blade row interactions at these regimes is sought. Steady and time-resolved pressure measurements on the airfoil as well as inlet and outlet hot-film traverses at identical Reynolds number are performed for the midspan streamline. The results are compared with unsteady multistage computational fluid dynamics (CFD) predictions. Simulations agree well with the experimental data and allow detailed insights in the time-resolved flow-field. Airfoil pressure field responses are found to increase with positive incidence whereas at negative incidence the magnitude remains unchanged. Different pressure to suction side (SS) phasing is observed for the studied regimes. The assessment of unsteady blade forces reveals that changes in unsteady lift are minor compared to changes in axial force components. These increase with increasing positive incidence. The wake-interactions are predominating the blade responses in all regimes. For the positive incidence conditions, vane 1 passage vortex fluid is involved in the midspan passage interaction, leading to a more distorted three-dimensional (3D) flow field.

Identification of Spinning Mode in the Unsteady Flow Field of a Low Pressure Turbine

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Davide Lengani ◽  
Berardo Paradiso ◽  
Andreas Marn ◽  
Emil Göttlich
Keyword(s):  
Flow Field ◽  
Guide Vane ◽  
Low Pressure ◽  
Fast Response ◽  
Turbine Rotor ◽  
Pressure Probe ◽  
Model Parameters ◽  
Time Resolved ◽  
Flow Angle ◽  
Lp Turbine

This paper presents an experimental investigation of the vane-blade unsteady interaction in an unshrouded low pressure (LP) turbine research rig with uneven blade/vane count (72 blades and 96 vanes). The rig was designed in cooperation with MTU Aero Engines and considerable efforts were put on the adjustment of all relevant model parameters. In particular blade count ratio, airfoil aspect ratio, reduced mass flow, reduced speed, and Mach and Reynolds numbers were chosen to reproduce the full scale LP turbine at take off condition. Measurements by means of a fast-response pressure probe were performed adopting a phase-locked acquisition technique in order to provide the time resolved flow field downstream of the turbine rotor. The probe has been fully traversed both in circumferential and radial traverses. The rotor exit is characterized by strong perturbations due to the tip leakage vortex and the rotor blade wake. Circumferential nonuniformities due to the upstream vane wake and to the downstream exit guide vane potential effects are also identified. Furthermore, in the present configuration with an uneven blade/vane count the nonuniformities due to the stator and rotor row are misaligned along the whole turbine circumference and create a spinning mode that rotates in direction opposite to the rotor at a high frequency. The aeroacoustic theory is employed to explain such further unsteady pattern. The variations of the exit flow angle within a cycle of such pattern are not negligible and almost comparable to the ones within the blade passing period.

A Low Pressure Turbine at Extreme Off-Design Operation

2013 ◽  
Vol 136 (3) ◽  
Author(s):  
Martin Lipfert ◽  
Martin Marx ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Inga Mahle ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Flow Field ◽  
Three Dimensional ◽  
Leading Edge ◽  
Low Pressure ◽  
Test Facility ◽  
Low Pressure Turbine ◽  
Second Stage ◽  
Wide Range ◽  
High Incidence

In a cooperative project between the Institute of Aircraft Propulsion Systems and MTU Aero Engines GmbH, a two-stage low pressure turbine with integrated 3D airfoil and endwall contouring is tested. The experimental data taken in the altitude test-facility study the effect of high incidence in off-design operation. Steady measurements are covering a wide range of Reynolds numbers between 40,000 and 180,000. The results are compared with steady multistage CFD predictions with a focus on the stator rows. A first unsteady simulation is taken into account as well. The CFD simulations include leakage flow paths with disk cavities modeled. Compared to design operation the extreme off-design high-incidence conditions lead to a different flow-field Reynolds number sensitivity. Airfoil lift data reveals changing incidence with Reynolds number of the second stage. Increased leading edge loading of the second vane indicates a strong cross channel pressure gradient in the second stage leading to larger secondary flow regions and a more three-dimensional flow-field. Global characteristics and area traverse data of the second vane are discussed. The unsteady CFD approach indicates improvement in the numerical prediction of the predominating flow-field.

Time-Resolved Measurements of the Unsteady Flow Field in a Single Stage Low Pressure Axial Compressor

2013 ◽  
Author(s):  
J. Sans ◽  
G. Dell’Era ◽  
J. Desset ◽  
J.-F. Brouckaert ◽  
S. Hiernaux
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Axial Compressor ◽  
Low Pressure ◽  
Fast Response ◽  
Single Stage ◽  
Time Resolved ◽  
Flow Angle ◽  
Aerodynamic Pressure ◽  
Time Resolved Measurements

The experimental investigation of the unsteady flow field in a highly loaded single stage low pressure axial compressor, also called a booster, is presented in this paper. The compressor design is representative of an advanced direct drive turbofan booster. Tests were performed on different speed lines at choke, design, and near stall, in the VKI-R4 closed loop compressor test rig. The rotor casing was instrumented with fast response pressure transducers to perform a detailed survey of the tip flow features. Simultaneous time-resolved measurements with fast response aerodynamic pressure probes were performed by radial and circumferential traverses to map the unsteady flow field at rotor and stator exit. The originality of this paper also resides in the fact that unsteady flow angle data are presented as the probe was used in a virtual 3-hole mode. The casing measurements allow to map the direction and extension of the tip leakage vortex. The flow path measurements show its extension at the exit of the rotor blade passage and its evolution as throttling is increased towards the compressor stability limit. The results are presented in terms of periodic and random fluctuations. These experimental results are combined to provide a three-dimensional view of the experimental flow field. They are discussed and compared to CFD simulations, showing that, in some regions, important features are not captured by the numerical model. In particular, the presence of a second wake has been observed in the unsteady yaw angle map at rotor exit. This uncommon feature is currently under further investigation.

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