The Development and Testing of a Dual-Entry Turbine Expander for ORC Applications

Author(s):  
Jeff Noall ◽  
Timothy Ernst

Reducing the fuel consumption and greenhouse gas emissions of large commercial vehicles is a growing priority as governments around the globe introduce more stringent emissions regulations and as companies work to reduce their carbon footprint. Organic Rankine Cycles (ORC) can be applied to these vehicles to recover power from engine waste heat, thereby increasing efficiency and reducing fuel burn. However, the available waste heat consists of both high and low temperature sources making an efficient and cost-effective utilization of these resources challenging. In order to utilize both waste heat streams effectively, a single rotor, dual-entry turbine expander capable of accepting process flow simultaneously from high and low pressure supplies was developed, manufactured and tested. Test results show that the turbine concept was able to meet performance targets while decreasing the size, cost and complexity of the dual pressure ORC.

Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3206 ◽  
Author(s):  
◽  
George Kosmadakis ◽  
Francesco Giacalone ◽  
Bartolomé Ortega-Delgado ◽  
Andrea Cipollina ◽  
...  

In the examined heat engine, reverse electrodialysis (RED) is used to generate electricity from the salinity difference between two artificial solutions. The salinity gradient is restored through a multi-effect distillation system (MED) powered by low-temperature waste heat at 100 °C. The current work presents the first comprehensive economic and environmental analysis of this advanced concept, when varying the number of MED effects, the system sizing, the salt of the solutions, and other key parameters. The levelized cost of electricity (LCOE) has been calculated, showing that competitive solutions can be reached only when the system is at least medium to large scale. The lowest LCOE, at about 0.03 €/kWh, is achieved using potassium acetate salt and six MED effects while reheating the solutions. A similar analysis has been conducted when using the system in energy storage mode, where the two regenerated solutions are stored in reservoir tanks and the RED is operating for a few hours per day, supplying valuable peak power, resulting in a LCOE just below 0.10 €/kWh. A life-cycle assessment has been also carried out, showing that the case with the lowest environmental impact is the same as the one with the most attractive economic performance. Results indicate that the material manufacturing has the main impact; primarily the metallic parts of the MED. Overall, this study highlights the development efforts required in terms of both membrane performance and cost reduction, in order to make this technology cost effective in the future.


Author(s):  
Helen Skop ◽  
Jim Pezzuto ◽  
Valeriy G. Oleynikov-White

About 60% of unrecovered waste heat in US is low temperature waste heat (<230°C). In case of exhaust flows that contain water vapor over 20% by mass (baking, drying, biofuel production) the latent heat of the “wet component” plays a key role in the process of energy recovery and makes such a recovery economically feasible. Low temperature sources of waste heat have a few specific features, so majority of available techniques developed for high temperature waste heat recovery cannot be successfully applied to justify the cost-effective benefits. The paper discusses the basic requirements for appropriate equipment development along with possible options for heat and water recovery.


2020 ◽  
Vol 96 (3s) ◽  
pp. 392-395
Author(s):  
В.А. Бутузов ◽  
А.Е. Назаренко ◽  
Н.Ю. Дмитриев ◽  
В.А. Трофимов ◽  
В.А. Косевский ◽  
...  

Представлены результаты разработки цифрового изолятора на основе интегрального микротрансформатора в специализированном корпусе, выполненном по технологии низкотемпературной совместно обжигаемой керамики (LTCC). Согласно результатам измерений тестовых образцов максимальная скорость передачи данных разработанного цифрового изолятора - не менее 30 Мбит/с. The paper presents the results of the development of a digital insulator based on an integral microtransformer in a specialized package made in technology of low-temperature co-fired ceramics. The isolator is a microassembly consisting of a transceiver chip and an integrated transformer. According to the test results, the maximum data rate speed of the developed digital insulator is not less than 30 Mbit/s.


Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 954 ◽  
Author(s):  
Hanne Kauko ◽  
Daniel Rohde ◽  
Armin Hafner

District heating enables an economical use of energy sources that would otherwise be wasted to cover the heating demands of buildings in urban areas. For efficient utilization of local waste heat and renewable heat sources, low distribution temperatures are of crucial importance. This study evaluates a local heating network being planned for a new building area in Trondheim, Norway, with waste heat available from a nearby ice skating rink. Two alternative supply temperature levels have been evaluated with dynamic simulations: low temperature (40 °C), with direct utilization of waste heat and decentralized domestic hot water (DHW) production using heat pumps; and medium temperature (70 °C), applying a centralized heat pump to lift the temperature of the waste heat. The local network will be connected to the primary district heating network to cover the remaining heat demand. The simulation results show that with a medium temperature supply, the peak power demand is up to three times higher than with a low temperature supply. This results from the fact that the centralized heat pump lifts the temperature for the entire network, including space and DHW heating demands. With a low temperature supply, heat pumps are applied only for DHW production, which enables a low and even electricity demand. On the other hand, with a low temperature supply, the district heating demand is high in the wintertime, in particular if the waste heat temperature is low. The choice of a suitable supply temperature level for a local heating network is hence strongly dependent on the temperature of the available waste heat, but also on the costs and emissions related to the production of district heating and electricity in the different seasons.


Proceedings ◽  
2020 ◽  
Vol 65 (1) ◽  
pp. 25
Author(s):  
Antonio Garrido Marijuan ◽  
Roberto Garay ◽  
Mikel Lumbreras ◽  
Víctor Sánchez ◽  
Olga Macias ◽  
...  

District heating networks deliver around 13% of the heating energy in the EU, being considered as a key element of the progressive decarbonization of Europe. The H2020 REnewable Low TEmperature District project (RELaTED) seeks to contribute to the energy decarbonization of these infrastructures through the development and demonstration of the following concepts: reduction in network temperature down to 50 °C, integration of renewable energies and waste heat sources with a novel substation concept, and improvement on building-integrated solar thermal systems. The coupling of renewable thermal sources with ultra-low temperature district heating (DH) allows for a bidirectional energy flow, using the DH as both thermal storage in periods of production surplus and a back-up heating source during consumption peaks. The ultra-low temperature enables the integration of a wide range of energy sources such as waste heat from industry. Furthermore, RELaTED also develops concepts concerning district heating-connected reversible heat pump systems that allow to reach adequate thermal levels for domestic hot water as well as the use of the network for district cooling with high performance. These developments will be demonstrated in four locations: Estonia, Serbia, Denmark, and Spain.


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