Selecting the Optimum Supercritical CO2 Cycle for Indirect-Fired Applications

2019 ◽  
Author(s):  
Brittany Tom ◽  
January Smith ◽  
Aaron M. McClung
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Supercritical Co2 ◽  
Operating Conditions ◽  
Working Fluid ◽  
Performance Goals ◽  
Brayton Cycle ◽  
Power Cycle ◽  
And Performance ◽  
Supercritical Carbon

Abstract Existing research has demonstrated the viability of supercritical carbon dioxide as an efficient working fluid with numerous advantages over steam in power cycle applications. Selecting the appropriate power cycle configuration for a given application depends on expected operating conditions and performance goals. This paper presents a comparison for three indirect fired sCO2 cycles: recompression closed Brayton cycle, dual loop cascaded cycle, and partial condensation cycle. Each cycle was modeled in NPSS with an air side heater, given the same baseline assumptions and optimized over a range of conditions. Additionally, limitations on the heater system are discussed.

A Study of Supercritical Carbon Dioxide Power Cycle for Concentrating Solar Power Applications Using an Isothermal Compressor

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Jin Young Heo ◽  
Jinsu Kwon ◽  
Jeong Ik Lee
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Thermal Efficiency ◽  
Solar Power ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Concentrating Solar Power ◽  
Power Cycle ◽  
Compressor Inlet ◽  
Supercritical Carbon

For the concentrating solar power (CSP) applications, the supercritical carbon dioxide (s-CO2) power cycle is beneficial in many aspects, including high cycle efficiencies, reduced component sizing, and potential for the dry cooling option. More research is involved in improving this technology to realize the s-CO2 cycle as a candidate to replace the conventional power conversion systems for CSP applications. In this study, an isothermal compressor, a turbomachine which undergoes the compression process at constant temperature to minimize compression work, is applied to the s-CO2 power cycle layout. To investigate the cycle performance changes of adopting the novel technology, a framework for defining the efficiency of the isothermal compressor is revised and suggested. This study demonstrates how the compression work for the isothermal compressor is reduced, up to 50%, compared to that of the conventional compressor under varying compressor inlet conditions. Furthermore, the simple recuperated and recompression Brayton cycle layouts using s-CO2 as a working fluid are evaluated for the CSP applications. Results show that for compressor inlet temperatures (CIT) near the critical point, the recompression Brayton cycle using an isothermal compressor has 0.2–1.0% point higher cycle thermal efficiency compared to its reference cycle. For higher CIT values, the recompression cycle using an isothermal compressor can perform above 50% in thermal efficiency for a wider range of CIT than the reference cycle. Adopting an isothermal compressor in the s-CO2 layout can imply larger heat exchange area for the compressor which requires further development.

Analysis of Advanced Supercritical Carbon Dioxide Power Cycles With a Bottoming Cycle for Concentrating Solar Power Applications

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Saeb M. Besarati ◽  
D. Yogi Goswami
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Solar Power ◽  
Waste Heat ◽  
Operating Conditions ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Concentrating Solar Power ◽  
Working Fluids ◽  
Supercritical Carbon

A number of studies have been performed to assess the potential of using supercritical carbon dioxide (S-CO2) in closed-loop Brayton cycles for power generation. Different configurations have been examined among which recompression and partial cooling configurations have been found very promising, especially for concentrating solar power (CSP) applications. It has been demonstrated that the S-CO2 Brayton cycle using these configurations is capable of achieving more than 50% efficiency at operating conditions that could be achieved in central receiver tower type CSP systems. Although this efficiency is high, it might be further improved by considering an appropriate bottoming cycle utilizing waste heat from the top S-CO2 Brayton cycle. The organic Rankine cycle (ORC) is one alternative proposed for this purpose; however, its performance is substantially affected by the selection of the working fluid. In this paper, a simple S-CO2 Brayton cycle, a recompression S-CO2 Brayton cycle, and a partial cooling S-CO2 Brayton cycle are first simulated and compared with the available data in the literature. Then, an ORC is added to each configuration for utilizing the waste heat. Different working fluids are examined for the bottoming cycles and the operating conditions are optimized. The combined cycle efficiencies and turbine expansion ratios are compared to find the appropriate working fluids for each configuration. It is also shown that combined recompression-ORC cycle achieves higher efficiency compared with other configurations.

Analysis of Advanced Supercritical Carbon Dioxide Power Cycles With a Bottoming Cycle for Concentrating Solar Power Applications

2013 ◽  
Author(s):  
Saeb M. Besarati ◽  
D. Yogi Goswami
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Solar Power ◽  
Waste Heat ◽  
Operating Conditions ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Concentrating Solar Power ◽  
Working Fluids ◽  
Supercritical Carbon

A number of studies have been performed to assess the potential of using supercritical carbon dioxide (S-CO2) in closed-loop Brayton cycles for power generation. Different configurations have been examined among which recompression and partial cooling configurations have been found very promising, especially for concentrating solar power (CSP) applications. It has been demonstrated that the S-CO2 Brayton cycle using these configurations is capable of achieving more than 50% efficiency at operating conditions that could be achieved in central receiver tower type CSP systems. Although this efficiency is high, it might be further improved by considering an appropriate bottoming cycle utilizing waste heat from the top S-CO2 Brayton cycle. The organic Rankine cycle (ORC) is one alternative proposed for this purpose, however, its performance is substantially affected by the selection of the working fluid. In this paper, a simple S-CO2 Brayton cycle, a recompression S-CO2 Brayton cycle, and a partial cooling S-CO2 Brayton cycle are first simulated and compared with the available data in the literature. Then, an ORC is added to each configuration for utilizing the waste heat. Different working fluids are examined for the bottoming cycles and the operating conditions are optimized. The combined cycle efficiencies and turbine expansion ratios are compared to find the appropriate working fluids for each configuration. It is also shown that combined recompression-ORC cycle achieves higher efficiency compared with other configurations.

Modeling Off-Design and Part-Load Performance of Supercritical Carbon Dioxide Power Cycles

2013 ◽  
Author(s):  
John J. Dyreby ◽  
Sanford A. Klein ◽  
Gregory F. Nellis ◽  
Douglas T. Reindl
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Ambient Air ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Heat Rejection ◽  
Power Cycles ◽  
Part Load ◽  
Dry Cooling ◽  
Supercritical Carbon

Continuing efforts to increase the efficiency of utility-scale electricity generation has resulted in considerable interest in Brayton cycles operating with supercritical carbon dioxide (S-CO2). One of the advantages of S-CO2 Brayton cycles, compared to the more traditional steam Rankine cycle, is that equal or greater thermal efficiencies can be realized using significantly smaller turbomachinery. Another advantage is that heat rejection is not limited by the saturation temperature of the working fluid, facilitating dry cooling of the cycle (i.e., the use of ambient air as the sole heat rejection medium). While dry cooling is especially advantageous for power generation in arid climates, the reduction in water consumption at any location is of growing interest due to likely tighter environmental regulations being enacted in the future. Daily and seasonal weather variations coupled with electric load variations means the plant will operate away from its design point the majority of the year. Models capable of predicting the off-design and part-load performance of S-CO2 power cycles are necessary for evaluating cycle configurations and turbomachinery designs. This paper presents a flexible modeling methodology capable of predicting the steady state performance of various S-CO2 cycle configurations for both design and off-design ambient conditions, including part-load plant operation. The models assume supercritical CO2 as the working fluid for both a simple recuperated Brayton cycle and a more complex recompression Brayton cycle.

scholarly journals Corrosion and Erosion Behavior in Supercritical CO2 Power Cycles

2014 ◽  
Author(s):  
Darryn Fleming ◽  
Alan Kruizenga ◽  
James Pasch ◽  
Tom Conboy ◽  
Matt Carlson
Keyword(s):  
Carbon Dioxide ◽  
Stainless Steel ◽  
Intergranular Corrosion ◽  
Supercritical Co2 ◽  
Power Production ◽  
Operating Conditions ◽  
Working Fluid ◽  
Power Cycles ◽  
Power Cycle ◽  
Potential Issue

Supercritical Carbon Dioxide (S-CO2) is emerging as a potential working fluid in power-production Brayton cycles. As a result, concerns have been raised regarding fluid purity within the power cycle loops. Additionally, investigations into the longevity of the S-CO2 power cycle materials are being conducted to quantify the advantages of using S-CO2 versus other fluids, since S-CO2 promises substantially higher efficiencies. One potential issue with S-CO2 systems is intergranular corrosion [1]. At this time, Sandia National Laboratories (SNL) is establishing a materials baseline through the analysis of 1) “as received” stainless steel piping, and 2) piping exposed to S-CO2 under typical operating conditions with SNL’s Brayton systems. Results from ongoing investigations are presented. A second issue that SNL has discovered involves substantial erosion in the turbine blade and inlet nozzle. It is believed that this is caused by small particulates that originate from different materials around the loop that are entrained by the S-CO2 to the nozzle, where they impact the inlet nozzle vanes, causing erosion. We believe that, in some way, this is linked to the purity of the S-CO2, the corrosion contaminants, and the metal particulates that are present in the loop and its components.

Development of the Supercritical Carbon Dioxide Power Cycle Experimental Loop With a Turbo-Generator

2017 ◽  
Author(s):  
Junhyun Cho ◽  
Hyungki Shin ◽  
Jongjae Cho ◽  
Ho-Sang Ra ◽  
Chulwoo Roh ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
High Speed ◽  
Small Scale ◽  
Brayton Cycle ◽  
Power Cycle ◽  
Turbo Generator ◽  
Test Loop ◽  
Class Test ◽  
Supercritical Carbon

KIER (Korea Institute of Energy Research) has developed three supercritical carbon dioxide power cycle test loops since 2013. After developing a 10 kWe-class simple un-recuperated Brayton cycle, a second sub-kWe small-scale experimental test loop was manufactured to investigate the characteristics of the supercritical carbon dioxide power cycle, for which a high speed radial type turbo-generator was also designed and manufactured. Using only one channel of the nozzle, the partial admission method was adopted to reduce the rotational speed of the rotor so that commercial oil-lubricated bearings can be used. This was the world’s first approach to the supercritical carbon dioxide turbo-generator. After several tests, operation of the turbine for power production of up to 670 W was successful. Finally, an 80 kWe-class dual Brayton cycle test loop was designed. Before completion of the full test loop, a 60 kWe axial type turbo-generator was first manufactured and our previous 10 kWe-class test loop was upgraded to drive this turbo-generator. Due to leakage flow through the mechanical seal, a make-up loop was also developed. After assembling all test loops, a cold-run test and a preliminary operation test were conducted. In this paper, the power generating operation results of the sub-kWe-class test loop and the construction of the tens of kWe-class test loop which drives an axial type turbo-generator are described.

Development of Turbine and Combustor for a Semi-Closed Recuperated Brayton Cycle of Supercritical Carbon Dioxide

2017 ◽  
Author(s):  
Takashi Sasaki ◽  
Masao Itoh ◽  
Hideyuki Maeda ◽  
Junichi Tominaga ◽  
Daizo Saito ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
New Technologies ◽  
Combined Cycle ◽  
Working Fluid ◽  
Brayton Cycle ◽  
The Usa ◽  
Demonstration Plant ◽  
Competitive Efficiency ◽  
Supercritical Carbon

Toshiba has been developing a turbine and a combustor for a semi-closed recuperated Brayton cycle of supercritical carbon dioxide called the Allam cycle, which is capable of both sequestrating 100% of carbon dioxide generated by combustion and providing electricity with competitive efficiency as the advanced combined cycle. The 25 MWe class demonstration plant with natural gas for this innovative cycle is being constructed in the USA by NET Power LLC and its operation is expected to be in 2017. Toshiba is going to provide the main components of its turbine and combustor. This paper describes the specification of the turbine and the combustor and consideration necessary to realize them in the first of a kind design condition of 30MPa with a supercritical carbon dioxide as its working fluid. This paper also describes some of the validation tests to realize new technologies before this turbine and combustor are installed and operated in the demonstration plant.

Off-Nominal Component Performance in a Supercritical Carbon Dioxide Brayton Cycle

2015 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Martha A. King
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Integrated System ◽  
Design System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Wide Range ◽  
Primary Driver ◽  
Atomic Power Laboratory ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The Integrated System Test (IST) is a simple recuperated closed Brayton cycle with a variable-speed turbine-driven compressor and a constant-speed turbine-driven generator using S-CO2 as the working fluid designed to output 100 kWe. The main focus of the IST is to demonstrate operational, control, and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. Therefore, the IST was designed to operate in a configuration and at conditions that support demonstrating the controllability of the closed S-CO2 Brayton cycle. Operating at high system efficiency and meeting a specified efficiency target are not requirements of the IST. However, efficiency is a primary driver for many commercial applications of S-CO2 power cycles. This paper uses operational data to evaluate component off-nominal performance and predict that design system operation would be achievable.

Influence of Design Parameters on the Performance of a Multistage Centrifugal Compressor for Supercritical Carbon Dioxide Applications

2015 ◽  
Author(s):  
B. Monge ◽  
D. Sánchez ◽  
M. Savill ◽  
P. Pilidis ◽  
T. Sánchez
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Centrifugal Compressor ◽  
Design Space ◽  
Operating Conditions ◽  
Design Parameters ◽  
Working Fluid ◽  
Small Scale ◽  
Main Design ◽  
Supercritical Carbon

The development of the supercritical Carbon Dioxide power cycle has relied on parallel tracks along which theoretical and experimental works have successfully complemented each other in the last few years. Following this approach, intensive work on the development of critical components has enabled the demonstration of the technology in small-scale test loops. The next step in the roadmap is scaling-up the technology in order to bridge the gap to commercialisation. To this aim, not only is it necessary to demonstrate that the cycle works, but it is also mandatory to rise component (and system) efficiencies to levels comparable with competing technologies. In this process, assessing the impact of the main design parameters on the efficiency of turbomachinery is deemed crucial. The present work is a follow-up to others presented by the authors in previous years where preliminary analysis on centrifugal compressor design combining tools of different levels of fidelity were used. Nevertheless, whilst these presented guidelines to design the main compressor successfully, this new piece of research presents how the design space of the unit is affected by the characteristics of the working fluid. A review of past research is first presented to evidence that the design space is largely influenced by the particular behaviour of the working fluid close to the critical point. Then, design maps are presented for different operating conditions (cycle heat balance), showing that their shapes change substantially depending on compressor inlet pressure and temperature. Also, a comparison of these maps confirms that the design regions enabling high efficiency can be substantially reduced depending on the inlet/outlet thermodynamic states. Finally, conclusions are drawn regarding optimal intervals for the main design parameters involved in the process.

Parametric Investigation of Brayton Cycle for High Temperature Gas-Cooled Reactors

Volume 4 ◽  
2004 ◽  
Author(s):  
Chang H. Oh ◽  
Richard L. Moore
Keyword(s):  
Carbon Dioxide ◽  
High Temperature ◽  
Supercritical Carbon Dioxide ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Pebble Bed ◽  
Engineering Research ◽  
Cycle Efficiency ◽  
High Temperature Gas ◽  
Supercritical Carbon

The Idaho National Engineering and Environmental Laboratory (INEEL) has investigated a Brayton cycle efficiency improvement on a high temperature gas-cooled reactor (HTGR) as part of Generation-IV nuclear engineering research initiative. In this study, we are investigating helium Brayton cycles for the secondary side of an indirect energy conversion system. Ultimately we will investigate the improvement of the Brayton cycle using other fluids, such as supercritical carbon dioxide. Prior to the cycle improvement study, we established a number of baseline cases for the helium indirect Brayton cycle. The baseline cases are based on a 250 MW thermal pebble bed HTGR. In this study, we used the HYSYS computer code for optimization of the helium Brayton cycle and the balance of plant (BOP). In addition to the HYSYS process optimization, we performed parametric study to see the effect of important parameters on the cycle efficiency. For these parametric calculations, we also used a cycle efficiency model that was developed using the Visual Basic computer language. The results from this study are applicable to other reactor concepts such as a very high temperature gas-cooled reactor (VHTR), fast gas-cooled reactor (FGR), supercritical water reactor (SWR), and others. As part of this study we are currently investigated single-shaft vs. multiple shaft arrangement for cycle efficiency and comparison, which will be published in the next paper. The ultimate goal of this study is to use supercritical carbon dioxide for the HTGR power conversion loop in order to improve the cycle efficiency to values great than that of the helium Brayton cycle. This paper includes preliminary calculations of the steady state overall Brayton cycle efficiency based on the pebble bed reactor reference design (helium used as the working fluid) and compares those results with an initial calculation of a CO2 Brayton cycle.

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