Investigation of Working Line Variation Onto Forced Response Vibrations of a Compressor Blisk

2020 ◽  
Author(s):  
Seif ElMasry ◽  
Arnold Kühhorn ◽  
Felix Figaschewsky
Keyword(s):  
Resonance Condition ◽  
Element Model ◽  
Forced Response ◽  
Mode Shapes ◽  
Aerodynamic Forces ◽  
Aerodynamic Damping ◽  
Single Passage ◽  
Influence Coefficients ◽  
Stator Vane ◽  
Operational Range

Abstract This paper aims to study the effect of varying the working line of a compressor onto the forced response vibrations of the blades of an integrally bladed disk (blisk). The investigated rotor belongs to a transonic research compressor, where various probes are placed to measure flow data at all stations and analyze blade vibrations. A single-passage CFD model of all compressor blade-rows is used for steady computations. Using a finite element model, the natural frequencies and mode shapes of the blisk across the operational range of the compressor are predicted. Thus, resonance conditions can be identified from the Campbell diagram. The variation of the compressor working line is investigated at 90% of the maximum shaft speed, where the resonance condition of the 11th blade mode family and the engine order corresponding to the aerodynamic distortion from the upstream stator vane is predicted. Using a single-passage model, time-accurate simulations of the investigated rotor are executed at various operating points, which cover the operational range of the compressor between choke and stall conditions. Aerodynamic damping ratios are calculated using the aerodynamic influence coefficients method at each point, in order to predict the resulting vibration amplitudes of the blades. Relatively high amplitudes of the modal aerodynamic forces are observed at the low working line. A detailed post-processing analysis is performed, as the change of flow incidence contributes largely in the increase of modal aerodynamic forces on the blade. The aerodynamic damping ratios increase with higher working lines, where the rotor achieves relatively higher pressure ratios. However, the damping decreases rapidly close to stall conditions. The trend of the predicted vibration amplitudes is compared to strain gauge measurements from the rig, which are registered during multiple acceleration maneuvers performed over different working lines. A strong correlation between the predicted and measured trends of the forced response vibration is witnessed.

Modal and Aeroelastic Analysis of a Compressor Blisk Considering Mistuning

2011 ◽  
Author(s):  
Jens Nipkau ◽  
Arnold Ku¨hhorn ◽  
Bernd Beirow
Keyword(s):  
Equations Of Motion ◽  
Computing Time ◽  
Element Model ◽  
Forced Response ◽  
Lumped Mass ◽  
Aerodynamic Forces ◽  
Mass Model ◽  
Influence Coefficients ◽  
Aeroelastic Analysis ◽  
Lumped Mass Model

Focussing on three basic blade modes the effect of the flow’s influence on the forced response of a mistuned HPC-blisk is studied using a surrogate lumped mass model called equivalent blisk model (EBM). Both measured and intentionally allowed mistuning is considered to find out in principle if the flow contributes to a slowdown of blade displacements with increasing mistuning. In a first step the mechanical properties of the EBM are adjusted to a finite element model and known mistuning distributions given in terms of blade frequencies and damping. Taking into account the flow structure interaction CFD-computations are carried out in order to derive aerodynamic influence coefficients (AIC) which are used to describe the aerodynamic forces coming along with the motion of each blade in the flow. These aerodynamic forces can be included directly in the EBM equations of motion or alternatively be used to calculate aeroelastic eigenvalues from which additional equivalent aerodynamic elements representing the co-vibrating air mass as well as aerodynamic stiffening and damping effects are derived. Both kinds of EBM are applied to study the forced response at least in a qualitative manner aiming to demonstrate some basic effects at low computing time.

Comparison of the Influence Coefficient Method and Travelling Wave Mode Approach for the Calculation of Aerodynamic Damping of Centrifugal Compressors and Axial Turbines

2017 ◽  
Author(s):  
K. Vogel ◽  
A. D. Naidu ◽  
M. Fischer
Keyword(s):  
Centrifugal Compressor ◽  
Travelling Wave ◽  
Wave Mode ◽  
Forced Response ◽  
Computational Time ◽  
Influence Coefficient ◽  
Average Deviation ◽  
Aerodynamic Damping ◽  
Influence Coefficients ◽  
Periodic Boundaries

The prediction of aerodynamic damping is a key step towards high fidelity forced response calculations. Without the knowledge of absolute damping values, the resulting stresses from forced response calculations are often afflicted with large uncertainties. In addition, with the knowledge of the aerodynamic damping the aeroelastic contribution to mistuning can be considered. The first section of this paper compares two methods of one-way-coupled aerodynamic damping computations on an axial turbine. Those methods are: the aerodynamic influence coefficient, and the travelling wave mode method. Excellent agreement between the two methods is found with significant differences in required computational time. The average deviation between all methods for the transonic turbine is 4%. Additionally, the use of transient blade row methods with phase lagged periodic boundaries are investigated and the influence of periodic boundaries on the aerodynamic influence coefficients are assessed. A total of 23 out of 33 passages are needed to remove all influence from the periodic boundaries for the present configuration. The second part of the paper presents the aerodynamic damping calculations for a centrifugal compressor. Simulations are predominantly performed using the aerodynamic influence coefficient approach. The influence of the periodic boundaries and the recirculation channel is investigated. All simulations are performed on a modern turbocharger turbine and centrifugal compressor using ANSYS CFX V17.0 with an inhouse pre- and post-processing procedure at ABB Turbocharging. The comparison to experimental results concludes the paper.

Modal Analyses of an Axial Turbine Blisk With Intentional Mistuning

2017 ◽  
Author(s):  
Bernd Beirow ◽  
Felix Figaschewsky ◽  
Arnold Kühhorn ◽  
Alfons Bornhorn
Keyword(s):  
Aerodynamic Performance ◽  
Forced Response ◽  
Mode Shapes ◽  
Axial Turbine ◽  
The Real ◽  
Operational Conditions ◽  
Aerodynamic Damping ◽  
Optimization Study ◽  
Engine Order ◽  
Turbine Blisk

The potential of intentional mistuning to reduce the maximum forced response is analyzed within the development of an axial turbine blisk for ship diesel engine turbocharger applications. The basic idea of the approach is to provide an increased aerodynamic damping level for particular engine order excitations and mode shapes without any significant distortions of the aerodynamic performance. The mistuning pattern intended to yield a mitigation of the forced response is derived from an optimization study applying genetic algorithms. Two blisk prototypes have been manufactured a first one with and another one without employing intentional mistuning. Hence, the differences regarding the real mistuning and other modal properties can be experimentally determined and evaluated as well. In addition, the experimental data basis allows for updating structural models which are well suited to compute the forced response under operational conditions. In this way, the real benefit achieved with the application of intentional mistuning is demonstrated.

Intentional Response Reduction by Harmonic Mistuning of Bladed Disks With Aerodynamic Damping

2018 ◽  
Author(s):  
Sebastian Willeke ◽  
Lukas Schwerdt ◽  
Lars Panning-von Scheidt ◽  
Jörg Wallaschek
Keyword(s):  
Wave Train ◽  
Wave Mode ◽  
Forced Response ◽  
Mode Shapes ◽  
Bladed Disks ◽  
Nodal Diameter ◽  
Aerodynamic Damping ◽  
Mode Pair ◽  
Localized Mode ◽  
Amplitude Level

A harmonic mistuning concept for bladed disks is analyzed in order to intentionally reduce the forced response of specific modes below their tuned amplitude level. By splitting a mode pair associated with a specific nodal diameter pattern, the lightly damped traveling wave mode of the nominally tuned blisk is superposed with its counter-rotating complement. Consequently, a standing wave is formed in which the former wave train benefits from an increase in aerodynamic damping. Unlike previous analyses of randomly perturbed configurations, the mode-specific stabilization is intentionally promoted through adjusting the harmonic content of the mistuning pattern. Through a re-orientation of the localized mode shapes in relation to the discrete blades, the response is additionally attenuated by an amount of up to 7.6 %. The achievable level of amplitude reduction is analytically predicted based on the properties of the tuned system. Furthermore, the required degree of mistuning for a sufficient separation of a mode pair is derived.

Geometric Mistuning Reduced-Order Model Development Utilizing Bayesian Surrogate Models for Component Mode Calculations

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Alex A. Kaszynski ◽  
Emily B. Carper ◽  
Daniel L. Gillaugh
Keyword(s):  
Periodic Structures ◽  
Model Development ◽  
Element Model ◽  
Forced Response ◽  
Mode Shapes ◽  
Order Model ◽  
Mode Localization ◽  
Reduced Order ◽  
Structural Periodicity ◽  
Computationally Intensive

AbstractIntegrally bladed rotors (IBRs) are meant to be rotationally periodic structures. However, unique variations in geometries and material properties from sector-to-sector, called mistuning, destroy the structural periodicity. This results in mode localization that can induce forced response levels greater than what is predicted with a tuned analysis. Furthermore, mistuning and mode localization are random processes that require stochastic treatments when analyzing the distribution of fleet responses. Generating this distribution can be computationally intensive when using the full finite element model (FEM). To overcome this expense, reduced-order models (ROMs) have been developed to accommodate fast calculations of mistuned forced response levels for a fleet of random IBRs. Usually, ROMs can be classified by two main families: frequency-based and geometry-based methods. Frequency-based ROMs assume mode shapes do not change due to mistuning. However, this assumption has been shown to cause errors that propagate to the fleet distribution. To circumvent these errors, geometry-based ROMs have been developed to provide accurate predictions. However, these methods require recalculating modal data during ROM formulations. This increases the computational expense in computing fleet distributions. A new geometry-based ROM is presented to reduce this cost. The developed ROM utilizes a Bayesian surrogate model in place of sector modal calculations required in ROM formulations. The method, surrogate modal analysis for geometry mistuning assessments (SMAGMA), will propagate uncertainties of the surrogate prediction to forced response. ROM accuracies are compared to the true forced response levels and results computed by a frequency-based ROM.

Modal Analyses of an Axial Turbine Blisk With Intentional Mistuning

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Bernd Beirow ◽  
Felix Figaschewsky ◽  
Arnold Kühhorn ◽  
Alfons Bornhorn
Keyword(s):  
Aerodynamic Performance ◽  
Forced Response ◽  
Mode Shapes ◽  
Axial Turbine ◽  
The Real ◽  
Operational Conditions ◽  
Aerodynamic Damping ◽  
Optimization Study ◽  
Engine Order ◽  
Turbine Blisk

The potential of intentional mistuning to reduce the maximum forced response is analyzed within the development of an axial turbine blisk for ship diesel engine turbocharger applications. The basic idea of the approach is to provide an increased aerodynamic damping level for particular engine order (EO) excitations and mode shapes without any significant distortions of the aerodynamic performance. The mistuning pattern intended to yield a mitigation of the forced response is derived from an optimization study applying genetic algorithms. Two blisk prototypes have been manufactured a first one with and another one without employing intentional mistuning. Hence, the differences regarding the real mistuning and other modal properties can be experimentally determined and evaluated as well. In addition, the experimental data basis allows for updating structural models which are well suited to compute the forced response under operational conditions. In this way, the real benefit achieved with the application of intentional mistuning is demonstrated.

Forced Response Reduction of a Blisk by Means of Intentional Mistuning

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Bernd Beirow ◽  
Arnold Kühhorn ◽  
Felix Figaschewsky ◽  
Alfons Bornhorn ◽  
Oleg V. Repetckii
Keyword(s):  
Optimization Problem ◽  
Negative Impact ◽  
Forced Response ◽  
Reduced Order Models ◽  
Integer Optimization ◽  
Safe Operation ◽  
Reduced Order ◽  
Aerodynamic Damping ◽  
Influence Coefficients ◽  
Engine Order

The effect of intentional mistuning has been analyzed for an axial turbocharger blisk with the objective of limiting the forced response due to low engine order excitation (LEO). The idea behind the approach was to increase the aerodynamic damping for the most critical fundamental mode in a way that a safe operation is ensured without severely losing aerodynamic performance. Apart from alternate mistuning, a more effective mistuning pattern is investigated, which has been derived by means of optimization employing genetic algorithms. In order to keep the manufacturing effort as small as possible, only two blade different geometries have been allowed, which means that an integer optimization problem has been formulated. Two blisk prototypes have been manufactured for purpose of demonstrating the benefit of the intentional mistuning pattern identified in this way: A first one with and a second one without employing intentional mistuning. The real mistuning of the prototypes has been experimentally identified. It is shown that the benefit regarding the forced response reduction is retained in spite of the negative impact of unavoidable additional mistuning due to the manufacturing process. Independently, further analyzes have been focused on the robustness of the solution by considering increasing random structural mistuning and aerodynamic mistuning as well. The latter one has been modeled by means of varying aerodynamic influence coefficients (AIC) as part of Monte Carlo simulations. Reduced order models have been employed for these purposes.

Blade Aerodynamic Damping Variation With Rotor-Stator Gap: A Computational Study Using Single-Passage Approach

2003 ◽  
Vol 127 (3) ◽  
pp. 573-579 ◽  
Author(s):  
H. D Li ◽  
L. He
Keyword(s):  
Computational Study ◽  
Three Dimensional ◽  
Forced Response ◽  
Navier Stokes ◽  
Aerodynamic Damping ◽  
Transonic Compressor ◽  
Single Passage ◽  
Finite Volume Discretization ◽  
Shape Correction ◽  
Gap Spacing

One of the outstanding issues in turbomachinery aeromechanic analysis is the intrarow interaction effects. The present work is aimed at a systematic examination of rotor-stator gap effects on blade aerodynamic damping by using a three-dimensional (3D) time-domain single-passage Navier-Stokes solver. The method is based on the upwind finite volume discretization and the single-passage shape-correction approach with enhanced accuracy and efficiency for unsteady transonic flows prediction. A significant speedup (by a factor of 20) over to a conventional whole annulus solution has been achieved. A parametric study with different rotor-stator gaps (56%–216% rotor tip chord) for a 3D transonic compressor stage illustrates that the reflection from an adjacent stator row can change rotor aerodynamic damping by up to 100% depending on the intrarow gap spacing. Furthermore, this rotor aerodamping dependency on the intrarow gap seems also to be affected by the number of stator blades. The predicted nonmonotonic relationship between the rotor blade aerodynamic damping and the gap spacing suggests the existence of an optimum gap regarding rotor flutter stability and/or forced response stress levels.

A Cyclic Symmetry Analysis for Turbomachine Blade Flutter

1998 ◽  
Author(s):  
Hsiao-Wei D. Chiang ◽  
Meng-Hsuan Chung
Keyword(s):  
Element Model ◽  
Forced Response ◽  
Symmetry Analysis ◽  
Mode Analysis ◽  
Mode Shapes ◽  
Cyclic Symmetry ◽  
Blade Flutter ◽  
Blade Failure ◽  
Fan Blade ◽  
System Mode

A frequent cause of turbomachinery blade failure is excessive vibration due to flutter or forced response. One method for dealing with this problem is to increase blade structural damping using either tip or mid-span shroud designs. Unfortunately, most existing aeroelastic analyses deal with a blade alone model which can not be used for system mode analysis. Therefore, judgments based on past experience are used to determine the acceptability of a shrouded blade design. A new cyclic symmetry analysis has been developed to predict shrouded blade flutter. The method provides a system approach, over and above the standard blade alone approach, for predicting potential aeroelastic problems. Using the blade natural frequencies and mode shapes from a cyclic symmetry finite element model, the unsteady aerodynamic forces of the system mode are calculated. A cyclic symmetry flutter analysis is then performed. This analysis has been applied to a typical shrouded fan blade to investigate blade flutter. The predicted system mode flutter demonstrated that the blade alone analysis can be non-conservative.

Blade Aerodynamic Damping Variation With Rotor-Stator Gap: A Computational Study Using Single-Passage Approach

2003 ◽  
Author(s):  
H. D. Li ◽  
L. He
Keyword(s):  
Computational Study ◽  
Forced Response ◽  
Navier Stokes ◽  
Aerodynamic Damping ◽  
Transonic Compressor ◽  
Single Passage ◽  
Finite Volume Discretization ◽  
Shape Correction ◽  
Speed Up ◽  
Stator Blade

One of the outstanding issues in turbomachinery aeromechanic analysis is the intra-row interaction effects. The present work is aimed at a systematic examination of rotorstator gap effects on blade aerodynamic damping by using a 3D time-domain single-passage Navier-Stokes solver. The method is based on the upwind finite volume discretization (AUSMD/V) and the single-passage Shape-Correction approach with enhanced accuracy and efficiency for unsteady transonic flows prediction. A significant speed up (by a factor of 20) over to a conventional whole annulus solution has been achieved. A parametric study with different rotor-stator gaps (56%–216% chord) for a 3D transonic compressor stage illustrates that the reflection from an adjacent stator row can change rotor aerodynamic damping by up to 100%. It is shown that this intra-row interference effect on the rotor aero-damping can be qualitatively altered by changing the number of stator blades. Thus, the stator blade count could be considered as a useful aeromechanical control/design parameter. Furthermore, the predicted non-monotonic relationship between the rotor blade aerodynamic damping and the gap distance suggests the existence of an optimum gap regarding rotor flutter stability and/or forced response stress levels.

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