Effect of Ribs on Heat Transfer and Pressure Drop in a U-Bend Channel With Double-Layer, Dome-Shaped Turning Vanes

Author(s):  
Bin Wu ◽  
Xing Yang ◽  
Zhao Liu ◽  
Zhenping Feng

Abstract In this paper, the combined effects of ribs and double-layer, dome-shaped turning vanes on heat transfer and pressure drop are investigated in an idealized U-bend channel. Five kinds of ribs including transverse ribs, 45° ribs, 135° ribs, V-shaped ribs, and reverse V-shaped ribs combined with one kind of double-layer, dome-shaped turning vanes are applied. Baseline results are compared with the above composite cooling structures. Numerical simulations are performed by solving 3D, steady Reynolds-averaged Navier-Stokes (RANS) equations with k-ω turbulence model. The channel aspect ratio is 1:2 and its hydraulic diameter is 93.13 mm, respectively. Based on the cooling air inlet velocity and the channel inlet hydraulic diameter, the inlet Reynolds numbers are ranging from 100,000 to 440,000. The detailed three-dimensional fluid flow, pressure and heat transfer distributions are presented. Moreover, the thermal performances of the U-bend channel are also evaluated and compared with different cases. The results revealed that combined with the double-layer, dome-shaped turning vanes, the transverse ribs case has the best thermal performance at the tip wall, and the reverse V-shaped ribs case is the best for the leading wall. The pressure drop of the channel with double-layer, dome-shaped turning vanes without any rib turbulator is the lowest, and that of the channel with inclined ribs is significantly higher than that of the channel with transverse ribs. The superposition of the secondary flow induced by the ribs and the Dean vortex induced by the 180° sharp turn has a marked impact on the flow and heat transfer in the channel. In the double-layer, dome-shaped turning vanes channel, the mass flow distribution of the coolant also affects the heat transfer on the tip wall of the channel, and the ribs can adjust the mass flow distribution. The helical vortex superposed by the mainstream flow and the secondary flow induced by the ribs represents typical flow phenomenon in ribbed channels. The flow and development of the helical vortex are the main factors affecting the heat transfer on the leading/trailing walls.

2002 ◽  
Vol 124 (2) ◽  
pp. 260-268 ◽  
Author(s):  
Tong-Miin Liou ◽  
Meng-Yu Chen ◽  
Meng-Hsiun Tsai

Laser-doppler velocimetry and transient thermochromic liquid crystal measurements are presented to understand local fluid flow and surface heat transfer distributions in a rotating ribbed duct with a 180 deg sharp turn. The in-line 90-deg ribs were arranged on the leading and trailing walls with rib height-to-hydraulic diameter ratio and pitch-to-height ratio of 0.136 and 10, respectively. The Reynolds number, based on duct hydraulic diameter and bulk mean velocity, was fixed at 1.0×104 whereas the rotational number varied from 0 to 0.2. Results are compared with those of the rotating smooth duct flow in terms of maximum streamwise mean velocities Umax/Ub and turbulence intensities u′max/Ub, skewness of mean velocity profiles, secondary flow pattern, turn-induced separation bubble, and turbulence anisotropy. Nusselt number ratio mappings are also provided on the leading and trailing walls. The relationships between the fluid flow and local heat transfer enhancement are also documented. It is found that the rotating ribbed duct flow provides higher Umax/Ub,u′max/Ub, and stronger total averaged secondary flow and, hence heat transfer is enhanced. Comparisons with heat transfer data published by other research groups are also made. Furthermore, simple linear correlations between regional averaged Nusselt number ratio and rotation number are developed.


Author(s):  
Tong-Miin Liou ◽  
Meng-Yu Chen ◽  
Meng-Hsiun Tsai

Laser-Doppler velocimetry and transient thermochromic liquid crystal measurements are presented to understand local fluid flow and surface heat transfer distributions in a rotating ribbed duct with a 180° sharp turn. The in-line 90° ribs were arranged on the leading and trailing walls with rib height-to-hydraulic diameter ratio and pitch-to-height ratio of 0.136 and 10, respectively. The Reynolds number, based on duct hydraulic diameter and bulk mean velocity, was fixed at 1.0×104 whereas the rotational number varied from 0 to 0.2. Results are compared with those of the rotating smooth duct flow in terms of maximum streamwise mean velocities (Umax/Ub) and turbulence intensities (u′max/Ub), skewness of mean velocity profiles, secondary flow pattern, turn-induced separation bubble, and turbulence anisotropy. Nusselt number ratio mappings are also provided on the leading and trailing walls. The relationships between the fluid flow and local heat transfer enhancement are also documented. It is found that the rotating ribbed duct flow provides higher Umax/Ub, u′max/Ub, and stronger total averaged secondary flow and, hence heat transfer is enhanced. Comparisons with heat transfer data published by other research groups are also made. Furthermore, simple linear correlations between regional averaged Nusselt number ratio and rotation number are developed.


Author(s):  
Chung-Chu Chen ◽  
Tong-Miin Liou

Laser-Doppler velocimetry (LDV) measurements are presented of turbulent flow in a two-pass square-sectioned duct simulating the coolant passages employed in gas turbine blades under rotating and non-rotating conditions. For all cases studied, the Reynolds number characterized by duct hydraulic diameter (Dh) and bulk mean velocity (Ub) was fixed at 1 × 104. The rotating case had a range of rotation number (Ro = ΩDh/Ub) from 0 to 0.2. It is found that both the skewness of streamwise mean velocity and magnitude of secondary-flow velocity increase linearly, and the magnitude of turbulence intensity level increases non-linearly with increasing Ro. As Ro is increased, the curvature induced symmetric Dean vortices in the turn for Ro = 0 is gradually dominated by a single vortex most of which impinges directly on the outer part of leading wall. The high turbulent kinetic energy is closely related to the dominant vortex prevailing inside the 180-deg sharp turn. For the first time, the measured flow characteristics account for the reported spanwise heat transfer distributions in the rotating channels, especially the high heat transfer enhancement on the leading wall in the turn. For both rotating and non-rotating cases, the direction and strength of the secondary flow with respect to the wall are the most important fluid dynamic factors affecting local heat transfer distributions inside a 180-deg sharp turn. The role of the turbulent kinetic energy in affecting the overall enhancement of heat transfer is well addressed.


1997 ◽  
Vol 119 (3) ◽  
pp. 610-616 ◽  
Author(s):  
S. Mochizuki ◽  
A. Murata ◽  
M. Fukunaga

The objective of this study was to investigate, through experiments, the combined effects of a sharp 180 deg turn and rib patterns on the pressure drop performance and distributions of the local heat transfer coefficient in an entire two-pass rib-roughened channel with a 180 deg turn. The rib pitch-to-equivalent diameter ratio P/de was 1.0, the rib-height-to-equivalent diameter ratio e/de was 0.09, and the rib angle relative to the main flow direction was varied from 30 ∼ 90 deg with an interval of 15 deg. Experiments were conducted for Reynolds numbers in the range 4000 ∼ 30,000. It was disclosed that, due to the interactions between the bend-induced secondary flow and the rib-induced secondary flow, the combination of rib patterns in the channel before and after the turn causes considerable differences in the pressure drop and heat transfer performance of the entire channel.


Author(s):  
Suhyun Kim ◽  
Seungwon Suh ◽  
Seungchan Baek ◽  
Wontae Hwang

Abstract Convective cooling in a gas turbine blade internal trailing edge channel is often insufficient at the sharp trailing edge. This study examines convective heat transfer and pressure drop within a simplified trailing edge channel. The internal passage has been modeled as a right triangular channel with a 9° angle sharp corner. Smooth baseline and ribbed copper plates were heated from underneath via a uniform heat flux heater and examined via infrared thermography. Non-uniformity in the heat flux due to conduction is corrected by a RANS conjugate heat transfer calculation, which was validated by the mean velocity, friction factor, and temperature fields from experiments and LES simulations. Nusselt number distributions illustrate that surface heat transfer is increased considerably with ribs, and coupled with the vortices in the flow. Heat transfer at the sharp corner is increased by more than twofold due to ribs placed at the center of the channel, due to secondary flow. The present partially ribbed channel utilizes secondary flow toward the corner, and is presumed to have better thermal performance than a fully ribbed channel. Thus, it is important to set the appropriate rib length within the channel.


2003 ◽  
Vol 125 (1) ◽  
pp. 138-148 ◽  
Author(s):  
Tong-Miin Liou ◽  
Chung-Chu Chen ◽  
Meng-Yu Chen

Laser Doppler velocimetry (LDV) measurements are presented of turbulent flow in a two-pass square-sectioned smooth duct simulating the coolant passages employed in gas turbine blades under rotating and nonrotating conditions. For all cases studied, the Reynolds number characterized by duct hydraulic diameter and bulk mean velocity was fixed at 1×104. The rotation number Ro was varied from 0 to 0.2. It is found that as Ro is increased, both the skewness (SK) of streamwise mean velocity and magnitude of secondary-flow velocity increase linearly, SK=2.3 Ro and U2+V2¯/Uh=2.3 Ro+0.4, and the magnitude of turbulence intensity level increases exponentially. As Ro is increased, the curvature induced symmetric Dean vortices in the turn for Ro=0 is gradually dominated by a single vortex most of which impinges directly on the outer part of leading wall. The high turbulent kinetic energy is closely related to the dominant vortex prevailing inside the 180-deg sharp turn. The size of separation bubble immediately after the turn is found to diminish to null as Ro is increased from 0 to 0.2. A simple correlation is developed between the bubble size and Ro. A critical range of Ro responsible for the switch of faster moving flow from near the outer wall to the inner wall is identified. For both rotating and nonrotating cases, the direction and strength of the secondary flow with respect to the wall are the most important fluid dynamic factors affecting local the heat transfer distributions inside a 180-deg sharp turn. The role of the turbulent kinetic energy in the overall enhancement of heat transfer is well addressed.


2016 ◽  
Vol 836 ◽  
pp. 102-108
Author(s):  
Mirmanto ◽  
Emmy Dyah Sulistyowati ◽  
I Ketut Okariawan

In the rainy season, in tropical countries, to dry stuffs is difficult. Using electrical power or fossil energy is an expensive way. Therefore, it is wise to utilize heat waste. A device that can be used for this purpose is called radiator. The effect of mass flow rate on pressure drop and heat transfer for a dryer room radiator have been experimentally investigated. The room model size was 1000 mm x 1000 mm x 1000 mm made of plywood and the overall radiator dimension was 360 mm x 220 mm x 50 mm made of copper pipes with aluminium fins. Three mass flow rates were investigated namely 12.5 g/s, 14 g/s and 16.5 g/s. The water temperature at the entrance was increased gradually and then kept at 80°C. The maximum temperature reached in the dryer room was 50°C which was at the point just above the radiator. The effect of the mass flow rate on the room temperature was insignificant, while the effect on the pressure drop was significant. Moreover, the pressure drop decreased as the inlet temperature increased. In general, the radiator is recommended to be used as the heat source in a dryer room.


Entropy ◽  
2020 ◽  
Vol 22 (2) ◽  
pp. 215 ◽  
Author(s):  
Steve Djetel-Gothe ◽  
François Lanzetta ◽  
Sylvie Bégot

The second law of thermodynamics is applied to evaluate the influence of entropy generation on the performances of a cold heat exchanger of an experimental Stirling refrigeration machine by means of three factors: the entropy generation rate N S , the irreversibility distribution ratio ϕ and the Bejan number B e | N S based on a dimensionless entropy ratio that we introduced. These factors are investigated as functions of characteristic dimensions of the heat exchanger (hydraulic diameter and length), coolant mass flow and cold gas temperature. We have demonstrated the role of these factors on the thermal and fluid friction irreversibilities. The conclusions are derived from the behavior of the entropy generation factors concerning the heat transfer and fluid friction characteristics of a double-pipe type heat exchanger crossed by a coolant liquid (55/45 by mass ethylene glycol/water mixture) in the temperature range 240 K < TC < 300 K. The mathematical model of entropy generation includes experimental measurements of pressures, temperatures and coolant mass flow, and the characteristic dimensions of the heat exchanger. A large characteristic length and small hydraulic diameter generate large entropy production, especially at a low mean temperature, because the high value of the coolant liquid viscosity increases the fluid frictions. The model and experiments showed the dominance of heat transfer over viscous friction in the cold heat exchanger and B e | N S → 1 and ϕ → 0 for mass flow rates m ˙ → 0.1 kg.s−1.


Author(s):  
Heng-Chih Tang ◽  
Tien-Chien Jen ◽  
Yi-Hsin Yen ◽  
Jyh-Tong Teng

The research conducted in this paper was based on numerical simulation analysis that investigated the relationships between convective heat transfer and pressure drops and the flow patterns between conventional straight channels and curved microchannels. The main goal is to thoroughly investigate thermo-fluidic phenomena in curved microchannels and to determine the optimal design for the curved microchannel cooling system. Commercial numerical software (ESI-CFD) was used to simulate all cases studied in this paper. The computer simulated results were compared with actual experimental results to evaluate its accuracy. Six cases of different dimensions were studied. Results obtained from this study showed that when the dimensions of curved microchannels are smaller than 40 μm in height, conventional macro fluidic theory can still be used, since the numerically simulated results are in good agreement (<6% difference) with those obtained experimentally. Hydraulic diameter is the factor affects the pressure drop. Larger hydraulic diameter causes smaller pressure drop while smaller hydraulic diameter results in higher pressure drop. Secondary flow patterns and Nusselt numbers are also illustrated in this paper. When the Dean number is lower than 400, the pressure drop of fluid in 40 μm height models is similar to that found in straight microchannels. For the velocity profiles in the curved microchannels, the main stream is at the center of the curved microchannel first. But it is gradually offsets to the outer wall when the mass flow rates increases. The centrifugal force due to the curve geometry is the main reason that results in the shifting of the main flow toward the outer wall of the microchannel.


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