Numerical Simulation Studies on the Performance of a Diffuser Attached With Last Stage Compressor Outlet Guide Vanes

Author(s):  
A. T. Sriram

Abstract Combustor pre-diffuser is an important element connecting the compressor and combustor. The design of pre-diffuser should be in such a way that the flow velocity to be within allowable limit to hold the flame in the combustor and also it should recover pressure with less amount of total pressure loss. The general practice is to design the compressor and combustor separately for their performance. However, integrated design of outlet guide vanes and pre-diffuser is given importance, on nowadays, to improve the overall performance. Basically, the outlet guide vane blades are modified to improve the performance. In the present work, numerical simulations studies have been carried out for a well-known high speed compressor, NASA Stage 37, to identify the influence of blade parameters. The computational domain consists of compressor rotor, stator and combustor pre-diffuser. The stator blades serve as outlet guide vanes. In literature, studies were shown that there is improvement in introducing blade sweep. Also, blade lean was shown some advantages for the case of a pre-diffuser with axial inlet and radial outlet with flow turning. However, in the present case of axial inlet and axial outlet, blade lean has not shown improvement in the performance. A diffuser showing slightly unstable condition in the conventional design, Area Ratio (AR) of 1.5 in the present case, has shown improvement with the presence of blade sweep.

Author(s):  
Theoklis Nikolaidis ◽  
Periclis Pilidis ◽  
J. A. Teixeira ◽  
V. Pachidis

A numerical approach was used to evaluate the liquid water film thickness and its motion on an axial flow compressor rotor blade under water ingestion conditions. By post-processing blading data and using computer programs to create the blades and their computational grid, the global computational domain of the first stage of an axial flow compressor was built. The flow field within the domain was solved by CFX-Tascflow, which is a commercial CFD code commonly used in turbomachinery. The computational domain consists of an extended inlet, an inlet guide vane, a rotor and a stator blade. Having solved the flow field at Design Point, the inlet guide vane blade was re-positioned to account for changes in idle speed. At that speed, the effects of water ingestion are expected to be more significant on gas turbine engine performance. Several cases with water ingestion were studied, changing parameters like water mass and compressor rotational speed. A FORTRAN computer program was created to calculate the water film height and speed. The extra torque needed by the compressor to keep running at the same rotational speed, was also calculated. The considerable increase in torque was confirmed by experimental observations according to which water ingestion had a detrimental effect on gas turbine operation.


2021 ◽  
Vol 5 ◽  
pp. 202-215
Author(s):  
Faisal Shaikh ◽  
Budimir Rosic

The combustor-turbine interface in a gas turbine is characterised by complex, highly unsteady flows. In a combined experimental and large eddy simulation (LES) study including realistic combustor geometry, the standard model of secondary flows in the nozzle guide vanes (NGV) is found to be oversimplified. A swirl core is created in the combustion chamber which convects into the first vane passages. Four main consequences of this are identified: variation in vane loading; unsteady heat transfer on vane surfaces; unsteadiness at the leading edge horseshoe vortex, and variation in the position of the passage vortex. These phenomena occur at relatively low frequencies, from 50–300 Hz. It seems likely that these unsteady phenomena result in non-optimal film cooling, and that by reducing unsteadiness designs with greater cooling efficiency could be achieved. Measurements were performed in a high speed test facility modelling a large industrial gas turbine with can combustors, including nozzle guide vanes and combustion chambers. Vane surfaces and endwalls of a nozzle guide vane were instrumented with 384 high speed thin film heat flux gauges, to measure unsteady heat transfer. The high resolution of measurements was such to allow direct visualisation in time of large scale turbulent structures over the endwalls and vane surfaces. A matching LES simulation was carried out in a domain matching experimental conditions including upstream swirl generators and transition duct. Data reduction allowed time-varying LES data to be recorded for several cycles of the unsteady phenomena observed. The combination of LES and experimental data allows physical explanation and visualisation of flow events.


Author(s):  
S. Luque ◽  
V. Kanjirakkad ◽  
I. Aslanidou ◽  
R. Lubbock ◽  
B. Rosic ◽  
...  

This paper describes a new modular experimental facility that was purpose-built to investigate flow interactions between the combustor and first stage nozzle guide vanes of heavy duty power generation gas turbines with multiple can combustors. The first stage turbine nozzle guide vane is subjected to the highest thermal loads of all turbine components and therefore consumes a proportionally large amount of cooling air that contributes detrimentally to the stage and cycle efficiency. It has become necessary to devise novel cooling concepts that can substantially reduce the coolant air requirement but still allow the turbine to maintain its aerothermal performance. The present work aims to aid this objective by the design and commissioning of a high-speed linear cascade which consists of two can combustor transition ducts and four first stage nozzle guide vanes. This is a modular non-reactive air test platform with engine realistic geometries (gas path and near gas path), cooling system, and boundary conditions (inlet swirl, turbulence level and boundary layer). The paper presents the various design aspects of the high pressure blow down type facility, and the initial results from a wide range of aerodynamic and heat transfer measurements under highly engine realistic conditions.


2013 ◽  
Vol 336-338 ◽  
pp. 1003-1007
Author(s):  
Chi He ◽  
Zheng Guo Dai ◽  
Guang Ling Dong ◽  
Chao Feng Huang ◽  
Hong Qiang Wei ◽  
...  

Test and adjustment system of coordinator (T&ASC) is, virtual instrument technology based, developed. PXI measurement control platform, turntable system, target simulator and air source equipment are integrated in hardware design. Multithreading, IMAQ Vision module and DLL techniques are used in software programming. Technical difficulties as synchronous receiving of RS422 data with high speed, direct display of LVDS video image and integrated control of turntable are solved. The system achieves the integrated design of test, control and adjustment function, which can carry out overall performance tests for coordinator automatically, and execute system parameters calibrating and adjusting intelligently.


2021 ◽  
pp. 0309524X2110039
Author(s):  
Amgad Dessoky ◽  
Thorsten Lutz ◽  
Ewald Krämer

The present paper investigates the aerodynamic and aeroacoustic characteristics of the H-rotor Darrieus vertical axis wind turbine (VAWT) combined with very promising energy conversion and steering technology; a fixed guide-vanes. The main scope of the current work is to enhance the aerodynamic performance and assess the noise production accomplished with such enhancement. The studies are carried out in two phases; the first phase is a parametric 2D CFD simulation employing the unsteady Reynolds-averaged Navier-Stokes (URANS) approach to optimize the design parameters of the guide-vanes. The second phase is a 3D CFD simulation of the full turbine using a higher-order numerical scheme and a hybrid RANS/LES (DDES) method. The guide-vanes show a superior power augmentation, about 42% increase in the power coefficient at λ = 2.75, with a slightly noisy operation and completely change the signal directivity. A remarkable difference in power coefficient is observed between 2D and 3D models at the high-speed ratios stems from the 3D effect. As a result, a 3D simulation of the capped Darrieus turbine is carried out, and then a noise assessment of such configuration is assessed. The results show a 20% increase in power coefficient by using the cap, without significant change in the noise signal.


Author(s):  
A. J. Gannon ◽  
G. V. Hobson ◽  
R. P. Shreeve ◽  
I. J. Villescas

High-speed pressure measurements of a transonic compressor rotor-stator stage and rotor-only configuration during stall and surge are presented. Rotational speed data showed the difference between the rotor-only case and rotor-stator stage. The rotor-only case stalled and remained stalled until the control throttle was opened. In the rotor-stator stage the compressor surged entering a cyclical stalling and then un-stalling pattern. An array of pressure probes was mounted in the case wall over the rotor for both configurations of the machine. The fast response probes were sampled at 196 608 Hz as the rotor was driven into stall. Inspection of the raw data signal allowed the size and speed of the stall cell during its growth to be investigated. Post-processing of the simultaneous signals of the casing pressure showed the development of the stall cell from the point of inception and allowed the structure of the stall cell to be viewed.


2015 ◽  
Author(s):  
Gaopeng Zhang ◽  
Hongtao Yang ◽  
Chao Mei ◽  
Kui Shi ◽  
Dengshan Wu ◽  
...  

Author(s):  
Xiaofeng Yang ◽  
Saurabh Gupta ◽  
Tang-Wei Kuo ◽  
Venkatesh Gopalakrishnan

A comparative cold flow analysis between Reynolds-averaged Navier–Stokes (RANS) and large eddy simulation (LES) cycle-averaged velocity and turbulence predictions is carried out for a single cylinder engine with a transparent combustion chamber (TCC) under motored conditions using high-speed particle image velocimetry (PIV) measurements as the reference data. Simulations are done using a commercial computationally fluid dynamics (CFD) code CONVERGE with the implementation of standard k-ε and RNG k-ε turbulent models for RANS and a one-equation eddy viscosity model for LES. The following aspects are analyzed in this study: The effects of computational domain geometry (with or without intake and exhaust plenums) on mean flow and turbulence predictions for both LES and RANS simulations. And comparison of LES versus RANS simulations in terms of their capability to predict mean flow and turbulence. Both RANS and LES full and partial geometry simulations are able to capture the overall mean flow trends qualitatively; but the intake jet structure, velocity magnitudes, turbulence magnitudes, and its distribution are more accurately predicted by LES full geometry simulations. The guideline therefore for CFD engineers is that RANS partial geometry simulations (computationally least expensive) with a RNG k-ε turbulent model and one cycle or more are good enough for capturing overall qualitative flow trends for the engineering applications. However, if one is interested in getting reasonably accurate estimates of velocity magnitudes, flow structures, turbulence magnitudes, and its distribution, they must resort to LES simulations. Furthermore, to get the most accurate turbulence distributions, one must consider running LES full geometry simulations.


1993 ◽  
Vol 115 (2) ◽  
pp. 283-295 ◽  
Author(s):  
W. N. Dawes

This paper describes recent developments to a three-dimensional, unstructured mesh, solution-adaptive Navier–Stokes solver. By adopting a simple, pragmatic but systematic approach to mesh generation, the range of simulations that can be attempted is extended toward arbitrary geometries. The combined benefits of the approach result in a powerful analytical ability. Solutions for a wide range of flows are presented, including a transonic compressor rotor, a centrifugal impeller, a steam turbine nozzle guide vane with casing extraction belt, the internal coolant passage of a radial inflow turbine, and a turbine disk cavity flow.


2014 ◽  
Vol 137 (4) ◽  
Author(s):  
David Tan ◽  
Yuanchao Li ◽  
Ian Wilkes ◽  
Rinaldo L. Miorini ◽  
Joseph Katz

A new optically index matched facility has been constructed to investigate tip flows in compressor-like settings. The blades of the one and a half stage compressor have the same geometry, but lower aspect ratio as the inlet guide vanes (IGVs) and the first stage of the low-speed axial compressor (LSAC) facility at NASA Glenn. With transparent blades and casings, the new setup enables unobstructed velocity measurements at any point within the tip region and is designed to facilitate direct measurements of effects of casing treatments on the flow structure. We start with a smooth endwall casing. High speed movies of cavitation and time-resolved PIV measurements have been used to characterize the location, trajectory, and behavior of the tip leakage vortex (TLV) for two flow rates, the lower one representing prestall conditions. Results of both methods show consistent trends. As the flow rate is reduced, TLV rollup occurs further upstream, and its initial orientation becomes more circumferential. At prestall conditions, the TLV is initially aligned slightly upstream of the rotor passage, and subsequently forced downstream. Within the passage, the TLV breaks up into a large number of vortex fragments, which occupy a broad area. Consequently, the cavitation in the TLV core disappears. With decreasing flow rate, this phenomenon becomes more abrupt, occurs further upstream, and the fragments occupy a larger area.


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