Fluid Flow and Heat Transfer Characteristics of Ethylene Glycol and Water in Copper-Based Microchannel Devices

Author(s):  
Fanghua Mei ◽  
B. Lu ◽  
W. J. Meng ◽  
S. Guo

Metal-based microchannel heat exchangers (MHEs) offer potential solutions to applications demanding high heat flux removal, such as cooling of high-performance microelectronic and energy-efficient lighting modules. Efficient fabrication of metal-based MHEs and quantitative flow and heat transfer measurements on them are critical for establishing the economic and technical feasibility of such devices. Adopting metal-based MHEs in many applications demands quantification of flow and heat transfer performance with application-relevant coolants, e.g. ethylene glycol (EG)/water mixtures rather than pure water. As a first step in this direction, we report here fabrication and assembly of all-Cu MHE prototypes, as well as results of flow and heat transfer testing using pure EG and pure water as the fluid medium. Results of heat transfer testing indicate sensitivity of overall heat transfer performance to entrance length effects, which in the case of pure EG, is significantly influenced by its physical properties under the testing condition.

Author(s):  
Yan Wang ◽  
Xiang Ling

The heat transfer performance of fluid flowing in a microchannel was experimentally studied, to meet the requirement of extremely high heat flux removal of microelectronic devices. There were 10 parallel microchannels with rectangular cross-section in the stainless steel plate, which was covered by a glass plate to observe the fluid flowing behavior, and another heating plate made of aluminum alloy was positioned behind the microchannel. Single phase heat transfer and fluid flow downstream the microchannel experiments were conducted with both deionized water and ethanol. Besides experiments, numerical models were also set up to make a comparison with experimental results. It is found that the pressure drop increases rapidly with enlarging Reynolds number (200), especially for ethanol. With comparison, the flow resistance of pure water is smaller than ethanol. Results also show that the friction factor decreases with Reynolds number smaller than the critical value, while increases the velocity, the friction factor would like to keep little changed. We also find that the water friction factors obtained by CFD simulations in parallel microchannels are much larger than experiment results. With heat flux added to the fluid, the heat transfer performance can be enhanced with larger Re number and the temperature rise could be weaken. Compared against ethanol, water performed much better for heat removal. However, with intensive heat flux, both water and ethanol couldn’t meet the requirement and the temperature at outlet would increase remarkably, extremely for ethanol. These findings would be helpful for thermal management design and optimization.


2021 ◽  
Vol 3 (6) ◽  
Author(s):  
Naveen Janjanam ◽  
Rajesh Nimmagadda ◽  
Lazarus Godson Asirvatham ◽  
R. Harish ◽  
Somchai Wongwises

AbstractTwo-dimensional conjugate heat transfer performance of stepped lid-driven cavity was numerically investigated in the present study under forced and mixed convection in laminar regime. Pure water and Aluminium oxide (Al2O3)/water nanofluid with three different nanoparticle volume concentrations were considered. All the numerical simulations were performed in ANSYS FLUENT using homogeneous heat transfer model for Reynolds number, Re = 100 to 500 and Grashof number, Gr = 5000, 13,000 and 20,000. Effective thermal conductivity of the Al2O3/water nanofluid was evaluated by considering the Brownian motion of nanoparticles which results in 20.56% higher value for 3 vol.% Al2O3/water nanofluid in comparison with the lowest thermal conductivity value obtained in the present study. A solid region made up of silicon is present underneath the fluid region of the cavity in three geometrical configurations (forward step, backward step and no step) which results in conjugate heat transfer. For higher Re values (Re = 500), no much difference in the average Nusselt number (Nuavg) is observed between forced and mixed convection. Whereas, for Re = 100 and Gr = 20,000, Nuavg value of mixed convection is 24% higher than that of forced convection. Out of all the three configurations, at Re = 100, forward step with mixed convection results in higher heat transfer performance as the obtained interface temperature is lower than all other cases. Moreover, at Re = 500, 3 vol.% Al2O3/water nanofluid enhances the heat transfer performance by 23.63% in comparison with pure water for mixed convection with Gr = 20,000 in forward step.


2014 ◽  
Vol 22 (01) ◽  
pp. 1450005 ◽  
Author(s):  
SHUICHI TORII

This paper aims to study the convective heat transfer behavior of aqueous suspensions of nanoparticles flowing through a horizontal tube heated under constant heat flux condition. Consideration is given to the effects of particle concentration and Reynolds number on heat transfer enhancement and the possibility of nanofluids as the working fluid in various heat exchangers. It is found that (i) significant enhancement of heat transfer performance due to suspension of nanoparticles in the circular tube flow is observed in comparison with pure water as the working fluid, (ii) enhancement is intensified with an increase in the Reynolds number and the nanoparticles concentration, and (iii) substantial amplification of heat transfer performance is not attributed purely to the enhancement of thermal conductivity due to suspension of nanoparticles.


Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles

In this paper we reported an advanced structure, the Piranha Pin Fin (PPF), for microchannel flow boiling. Fluid flow and heat transfer performance were evaluated in detail with HFE7000 as working fluid. Surface temperature, pressure drop, heat transfer coefficient and critical heat flux (CHF) were experimentally obtained and discussed. Furthermore, microchannels with different PPF geometrical configurations were investigated. At the same time, tests for different flow conditions were conducted and analyzed. It turned out that microchannel with PPF can realize high-heat flux dissipation with reasonable pressure drop. Both flow conditions and PPF configuration played important roles for both fluid flow and heat transfer performance. This study provided useful reference for further PPF design in microchannel for flow boiling.


Author(s):  
Sandesh S. Chougule ◽  
S. K. Sahu

In the present study, the forced convective heat transfer performance of two different nanofluids, namely, Al2O3-water and CNT-water has been studied experimentally in an automobile radiator. Four different concentrations of nanofluid in the range of 0.15–1 vol. % were prepared by the additions nanoparticles into the water as base fluid. The coolant flow rate is varied in the range of 2 l/min–5 l/min. Nanocoolants exhibit enormous change in the heat transfer compared with the pure water. The heat transfer performance of CNT-water nanofluid was found to be better than Al2O3-water nanocoolant. Furthermore, the Nusselt number is found to increase with the increase in the nanoparticle concentration and nanofluid velocity.


Author(s):  
Kazuhisa Yuki ◽  
Masahiro Uemura ◽  
Koichi Suzuki ◽  
Ken-ichi Sunamoto

Two-phase flow loop system using a metal porous heat sink is proposed as a cooling system of the future power electronic devices with a heat load exceeding 300W/cm2. In this paper, as the first step, the heat transfer performance of the porous heat sink is evaluated under high heat flux conditions and the applicability and some engineering issues are discussed. The porous medium, which is fabricated by sintering copper particles, has a functional structure with several sub-channels inside it to enhance phase-change as well as discharge of generated vapor outside the porous medium. This porous heat sink is attached onto a heating chip and removes the heat by evaporating cooling liquid passing through the porous medium against the heat flow. Experiments using 30 kW of heating system show that the heat transfer performance of a copper-particles-sintered porous medium with the sub-channels exceeds 800W/cm2 in both high and low subcooling cases and achieves 300W/cm2 at a wall temperature of 150 °C (Tin = 70 °C) and 130 °C (Tin = 70 °C). These results prove that this porous heat sink is applicable enough for cooling 300 W/cm2 class of power electronic devices.


2014 ◽  
Vol 6 ◽  
pp. 147059 ◽  
Author(s):  
Behrouz Takabi ◽  
Saeed Salehi

This paper numerically examines laminar natural convection in a sinusoidal corrugated enclosure with a discrete heat source on the bottom wall, filled by pure water, Al2O3/water nanofluid, and Al2O3-Cu/water hybrid nanofluid which is a new advanced nanofluid with two kinds of nanoparticle materials. The effects of Rayleigh number (103≤Ra≤106) and water, nanofluid, and hybrid nanofluid (in volume concentration of 0% ≤ ϕ ≤ 2%) as the working fluid on temperature fields and heat transfer performance of the enclosure are investigated. The finite volume discretization method is employed to solve the set of governing equations. The results indicate that for all Rayleigh numbers been studied, employing hybrid nanofluid improves the heat transfer rate compared to nanofluid and water, which results in a better cooling performance of the enclosure and lower temperature of the heated surface. The rate of this enhancement is considerably more at higher values of Ra and volume concentrations. Furthermore, by applying the modeling results, two correlations are developed to estimate the average Nusselt number. The results reveal that the modeling data are in very good agreement with the predicted data. The maximum error for nanofluid and hybrid nanofluid was around 11% and 12%, respectively.


Sign in / Sign up

Export Citation Format

Share Document