A New Predictive ID Model for Advanced High Speed Direct Injection Diesel Engines

Author(s):  
Lurun Zhong ◽  
Naeim A. Henein ◽  
Walter Bryzik

Advance high speed direct injection diesel engines apply high injection pressures, exhaust gas recirculation (EGR), injection timing and swirl ratios to control the combustion process in order to meet the strict emission standards. All these parameters affect, in different ways, the ignition delay (ID) which has an impact on premixed, mixing controlled and diffusion controlled combustion fractions and the resulting engine-out emissions. In this study, the authors derive a new correlation to predict the ID under the different operating conditions in advanced diesel engines. The model results are validated by experimental data in a single-cylinder, direct injection diesel engine equipped with a common rail injection system at different speeds, loads, EGR ratios and swirl ratios. Also, the model is used to predict the performance of two other diesel engines under cold starting conditions.

Author(s):  
L. Allocca ◽  
L. Andreassi ◽  
S. Ubertini

Mixture preparation is a crucial aspect for the correct operation of modern DI Diesel engines as it greatly influences and alters the combustion process and therefore, the exhaust emissions. The complete comprehension of the spray impingement phenomenon is a quite complete task and to completely exploit the phenomenon a mixed numerical-experimental approach has to be considered. On the modeling side, several studies can be found in the scientific literature but only in the last years complete multidimensional modeling has been developed and applied to engine simulations. Among the models available in literature, in this paper, the models by Bai and Gosman [1] and by Lee et al. [2, 3] have been selected and implemented in the KIVA-3V code. On the experimental side, the behavior of a Diesel impinging spray emerging from a common rail injection system (injection pressures of 80 MPa and 120 MPa) has been analysed. The impinging spray has been lightened by a pulsed laser sheet generated from the second harmonic of a Nd-YAG laser. The images have been acquired by a CCD camera at different times from the start of injection (SOI). Digital image processing software has enabled to extract the characteristic parameters of the impinging spray with respect to different operating conditions. The comparison of numerical and experimental data shows that both models should be modified in order to allow a proper simulation of the splash phenomena in modern Diesel engines. Then the numerical data in terms of radial growth, height and shape of the splash cloud, as predicted by modified versions of the models are compared to the experimental ones. Differences among the models are highlighted and discussed.


Author(s):  
Naeim A. Henein ◽  
Tamer Badawy ◽  
Nilesh Rai ◽  
Walter Bryzik

Advanced electronically controlled diesel engines require a feedback signal to the ECU to adjust different operating parameters and meet demands for power, better fuel economy and low emissions. Different types of in-cylinder combustion sensors are being considered to produce this signal. This paper presents results of an experimental investigation on the characteristics of the ion current in an automotive diesel engine equipped with a common rail injection system. The engine is a 1.9 L, 4-cylinder, direct injection diesel engine. Experiments covered different engine loads and injection pressures. The relationships between the ion current, combustion parameters and engine out NO emissions and opacity are presented. The analysis of the experimental data identified possible sources of the ion current produced in diesel engines.


1999 ◽  
Vol 123 (1) ◽  
pp. 167-174 ◽  
Author(s):  
P. J. Tennison ◽  
R. Reitz

An investigation of the effect of injection parameters on emissions and performance in an automotive diesel engine was conducted. A high-pressure common-rail injection system was used with a dual-guided valve covered orifice nozzle tip. The engine was a four-valve single cylinder high-speed direct-injection diesel engine with a displacement of approximately 12 liter and simulated turbocharging. The engine experiments were conducted at full load and 1004 and 1757 rev/min, and the effects of injection pressure, multiple injections (single vs pilot with main), and pilot injection timing on emissions and performance were studied. Increasing the injection pressure from 600 to 800 bar reduced the smoke emissions by over 50 percent at retarded injection timings with no penalty in oxides of nitrogen NOx or brake specific fuel consumption (BSFC). Pilot injection cases exhibited slightly higher smoke levels than single injection cases but had similar NOx levels, while the single injection cases exhibited slightly better BSFC. The start-of-injection (SOI) of the pilot was varied while holding the main SOI constant and the effect on emissions was found to be small compared to changes resulting from varying the main injection timing. Interestingly, the point of autoignition of the pilot was found to occur at a nearly constant crank angle regardless of pilot injection timing (for early injection timings) indicating that the ignition delay of the pilot is a chemical delay and not a physical (mixing) one. As the pilot timing was advanced the mixture became overmixed, and an increase of over 50 percent in the unburned hydrocarbon emissions was observed at the most advanced pilot injection timing.


2003 ◽  
Vol 125 (2) ◽  
pp. 541-546 ◽  
Author(s):  
T. Lee ◽  
R. D. Reitz

To overcome the tradeoff between NOx and particulate emissions for future diesel vehicles and engines it is necessary to seek methods to lower pollutant emissions. The desired simultaneous improvement in fuel efficiency for future DI diesels is also a difficult challenge due to the combustion modifications that will be required to meet the exhaust emission mandates. This study demonstrates the emission reduction capability of EGR and other parameters on a high-speed direct-injection (HSDI) diesel engine equipped with a common rail injection system using an RSM optimization method. Engine testing was done at 1757 rev/min, 45% load. The variables used in the optimization process included injection pressure, boost pressure, injection timing, and EGR rate. RSM optimization led engine operating parameters to reach a low-temperature and premixed combustion regime called the MK combustion region, and resulted in simultaneous reductions in NOx and particulate emissions without sacrificing fuel efficiency. It was shown that RSM optimization is an effective and powerful tool for realizing the full advantages of the combined effects of combustion control techniques by optimizing their parameters. It was also shown that through a close observation of optimization processes, a more thorough understanding of HSDI diesel combustion can be provided.


Author(s):  
Y Zhu ◽  
H Zhao ◽  
N Ladommatos

The piston bowl design is one of the most important factors that affect the air-fuel mixing and the subsequent combustion and pollutant formation processes in a direct-injection diesel engine. The bowl geometry and dimensions, such as the pip region, bowl lip area, and toroidal radius, are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of re-entrant geometry, three piston bowls with different toroidal radii and lip shapes were investigated using computational fluid dynamics engine modelling. KIVA3V with improved submodels was used to model the in-cylinder flows and combustion process, and it was validated on a high-speed direct-injection engine with a second-generation common-rail fuel injection system. The engine's performance, in-cylinder flow, and combustion, and emission characteristics were analysed at maximum power and maximum torque conditions and at part-load operating conditions. Three injector protrusions and injection timings were investigated at full-load and part-load conditions.


Author(s):  
H J Kim ◽  
B W Ryu ◽  
C S Lee

A numerical study was conducted to investigate combustion and emission characteristics in a high-speed direct-injection engine with a common-rail injection system under various operating conditions. In order to analyse the combustion characteristics, several models were used in this study. They were the renormalization group k– ε model, the hybrid Kelvin—Helmholtz (wave) and the Rayleigh—Taylor model, the shell auto-ignition model, and the laminar and turbulent characteristic timescale combustion model. The prediction of exhaust emissions was conducted using nitrogen oxide NO x formation with an extended Zel'dovich mechanism and Hiroyasu soot formation with the Nagle—Strickland-Constable oxidation model respectively. Experimental combustion and emission characteristics were compared with calculated results under various operating conditions, such as injection timing, injection pressure, fuel mass, and engine speed. The calculated results show similar patterns to the experimental results in the cylinder pressure and the rate of heat release. In the emissions characteristics, NO x emission decreased as injection timing was retarded and the NO x and soot amounts increased with the increase in the injected fuel mass. The calculated soot trends for various injection timings showed different patterns from the experimental trends as the injection timing were retarded.


2006 ◽  
Vol 129 (2) ◽  
pp. 609-621 ◽  
Author(s):  
L. Allocca ◽  
L. Andreassi ◽  
S. Ubertini

Mixture preparation is a crucial aspect for the correct operation of modern direct injection (DI) Diesel engines as it greatly influences and alters the combustion process and, therefore, the exhaust emissions. The complete comprehension of the spray impingement phenomenon is a quite complete task and a mixed numerical-experimental approach has to be considered. On the modeling side, several studies can be found in the scientific literature but only in the last years complete multidimensional modeling has been developed and applied to engine simulations. Among the models available in literature, in this paper, the models by Bai and Gosman (Bai, C., and Gosman, A. D., 1995, SAE Technical Paper No. 950283) and by Lee et al. (Lee, S., and Ryou, H., 2000, Proceedings of the Eighth International Conference on Liquid Atomization and Spray Systems, Pasadena, CA, pp. 586–593; Lee, S., Ko, G. H., Ryas, H., and Hong, K. B., 2001, KSME Int. J., 15(7), pp. 951–961) have been selected and implemented in the KIVA-3V code. On the experimental side, the behavior of a Diesel impinging spray emerging from a common rail injection system (injection pressures of 80 and 120MPa) has been analyzed. The impinging spray has been lightened by a pulsed laser sheet generated from the second harmonic of a Nd-yttrium-aluminum-garnet laser. The images have been acquired by a charge coupled device camera at different times from the start of injection. Digital image processing software has enabled to extract the characteristic parameters of the impinging spray with respect to different operating conditions. The comparison of numerical and experimental data shows that both models should be modified in order to allow a proper simulation of the splash phenomena in modern Diesel engines. Then the numerical data in terms of radial growth, height and shape of the splash cloud, as predicted by modified versions of the models are compared to the experimental ones. Differences among the models are highlighted and discussed.


2019 ◽  
Vol 11 (16) ◽  
pp. 4449 ◽  
Author(s):  
Karol Tucki ◽  
Remigiusz Mruk ◽  
Olga Orynycz ◽  
Andrzej Wasiak ◽  
Antoni Świć

An increase of needs for replacement of fossil fuels, and for mitigation of Carbon Dioxide emissions generated from fossil fuels inspires the search for new fuels based on renewable biological resources. It would be convenient if the biological component of the fuel required as little as possible conversion operations in the production. The obvious response is an attempt to use unconverted, neat plant oils as a fuel for Diesel engines. The present paper is devoted to the experimental studies of the combustion process of neat rapeseed oil, and its mixtures with gasoline and ethanol as additional components of the mixtures. The investigation of combustion was carried out in a fixed volume combustion chamber equipped with a Common Rail injection system. It is shown that the instant of ignition, as well as time-dependence of heat emanation, are strongly dependent upon mixture composition. The results enable the design of mixture compositions that could serve as commercial fuel for Diesel engines. Such fuels are expected to fulfill the requirements for the sustainability of road transport.


Author(s):  
Essam El-Hannouny ◽  
Douglas Longman ◽  
Steven McConnell ◽  
Xingbin Xie ◽  
Ming-Chai Lai ◽  
...  

New U.S. Environmental Protection Agency regulations are forcing locomotive manufacturers and railroads to reduce pollutant emissions from locomotive operation. Locomotive engines will be required to meet the applicable standards at the time of original manufacture. A variety of emissions-reduction technologies can be used, such as alternative fuels, additives in lubricant oil, and aftertreatment technologies (e.g., selective catalytic reduction and particulate traps). Emissions reduction can also be accomplished inside the cylinder, using advanced diesel fuel injectors that have a significant impact on the quality of spray and charge preparation before engine combustion and subsequent events. High-speed optical measurements have been collected at elevated ambient pressures for sprays from a modular common rail injection system at Argonne National Laboratory in order to investigate spray structure and dynamics. High-speed laser imaging was used to explore the effects of various parameters on the spray structure. The experimental parameters included were ambient gas density, injection pressure, number of spray holes, injection strategy, and internal orifice size. Spray symmetry and structure were found to depend significantly on the nozzle geometry or manufacturing variances and the operating conditions.


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