Spray Characterization From Common Rail Injection System for Use in Locomotive Engines

Author(s):  
Essam El-Hannouny ◽  
Douglas Longman ◽  
Steven McConnell ◽  
Xingbin Xie ◽  
Ming-Chai Lai ◽  
...  

New U.S. Environmental Protection Agency regulations are forcing locomotive manufacturers and railroads to reduce pollutant emissions from locomotive operation. Locomotive engines will be required to meet the applicable standards at the time of original manufacture. A variety of emissions-reduction technologies can be used, such as alternative fuels, additives in lubricant oil, and aftertreatment technologies (e.g., selective catalytic reduction and particulate traps). Emissions reduction can also be accomplished inside the cylinder, using advanced diesel fuel injectors that have a significant impact on the quality of spray and charge preparation before engine combustion and subsequent events. High-speed optical measurements have been collected at elevated ambient pressures for sprays from a modular common rail injection system at Argonne National Laboratory in order to investigate spray structure and dynamics. High-speed laser imaging was used to explore the effects of various parameters on the spray structure. The experimental parameters included were ambient gas density, injection pressure, number of spray holes, injection strategy, and internal orifice size. Spray symmetry and structure were found to depend significantly on the nozzle geometry or manufacturing variances and the operating conditions.

Author(s):  
Lurun Zhong ◽  
Naeim A. Henein ◽  
Walter Bryzik

Advance high speed direct injection diesel engines apply high injection pressures, exhaust gas recirculation (EGR), injection timing and swirl ratios to control the combustion process in order to meet the strict emission standards. All these parameters affect, in different ways, the ignition delay (ID) which has an impact on premixed, mixing controlled and diffusion controlled combustion fractions and the resulting engine-out emissions. In this study, the authors derive a new correlation to predict the ID under the different operating conditions in advanced diesel engines. The model results are validated by experimental data in a single-cylinder, direct injection diesel engine equipped with a common rail injection system at different speeds, loads, EGR ratios and swirl ratios. Also, the model is used to predict the performance of two other diesel engines under cold starting conditions.


2003 ◽  
Vol 125 (2) ◽  
pp. 541-546 ◽  
Author(s):  
T. Lee ◽  
R. D. Reitz

To overcome the tradeoff between NOx and particulate emissions for future diesel vehicles and engines it is necessary to seek methods to lower pollutant emissions. The desired simultaneous improvement in fuel efficiency for future DI diesels is also a difficult challenge due to the combustion modifications that will be required to meet the exhaust emission mandates. This study demonstrates the emission reduction capability of EGR and other parameters on a high-speed direct-injection (HSDI) diesel engine equipped with a common rail injection system using an RSM optimization method. Engine testing was done at 1757 rev/min, 45% load. The variables used in the optimization process included injection pressure, boost pressure, injection timing, and EGR rate. RSM optimization led engine operating parameters to reach a low-temperature and premixed combustion regime called the MK combustion region, and resulted in simultaneous reductions in NOx and particulate emissions without sacrificing fuel efficiency. It was shown that RSM optimization is an effective and powerful tool for realizing the full advantages of the combined effects of combustion control techniques by optimizing their parameters. It was also shown that through a close observation of optimization processes, a more thorough understanding of HSDI diesel combustion can be provided.


Author(s):  
Taewon Lee ◽  
Rolf D. Reitz

Abstract To overcome the trade-off between NOx and particulate emissions for future diesel vehicles and engines it is necessary to seek methods to lower pollutant emissions. The desired simultaneous improvement in fuel efficiency for future DI diesels is also a difficult challenge due to the combustion modifications that will be required to meet the exhaust emission mandates. This study demonstrates the emission reduction capability of EGR and other parameters on a High Speed Direct Injection (HSDI) diesel engine equipped with a common rail injection system using an RSM optimization method. Engine testing was done at 1757 rev/min, 45% load. The variables used in the optimization process included injection pressure, boost pressure, injection timing, and EGR rate. RSM optimization led engine operating parameters to reach a low-temperature and premixed combustion regime called the MK combustion region, and resulted in simultaneous reductions in NOx and particulate emissions without sacrificing fuel efficiency. It was shown that RSM optimization is an effective and powerful tool for realizing the full advantages of the combined effects of combustion control techniques by optimizing their parameters. It was also shown that through a close observation of optimization processes, a more thorough understanding of HSDI diesel combustion can be provided.


2000 ◽  
Vol 123 (2) ◽  
pp. 419-427 ◽  
Author(s):  
G. M. Bianchi ◽  
P. Pelloni ◽  
F. E. Corcione ◽  
L. Allocca ◽  
F. Luppino

This paper deals with a numerical and experimental characterization of a high-pressure diesel spray injected by a common-rail injection system. The experiments considered a free non-evaporating spray and they were performed in a vessel reproducing the practical density that characterizes a D.I. diesel engine at injection time. The fuel was supplied at high pressure by a common-rail injection system with a single hole tip. The computations have been carried out by using both the TAB model and a hybrid model that allows one to describe both liquid jet atomization and droplet breakup. In order to validate the breakup model, an extensive comparison between data and numerical predictions has been carried out in terms of spray penetration, Sauter mean diameter, near and far spray cone angles, and spray structure.


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