LES of Vaporizing Gasoline Sprays Considering Multi-Injection Averaging and Grid-Convergent Mesh Resolution

2015 ◽  
Author(s):  
S. Som ◽  
Z. Wang ◽  
Y. Pei ◽  
P. K. Senecal ◽  
E. Pomraning
Keyword(s):  
Adaptive Mesh Refinement ◽  
Direct Injection ◽  
Injection Pressure ◽  
Adaptive Mesh ◽  
Dynamic Structure ◽  
Gasoline Direct Injection ◽  
Modeling Methodology ◽  
Mesh Resolution ◽  
Minimum Number ◽  
Les Model

A state-of-the-art spray modeling methodology, recently presented by Senecal et al. [1,2,3], is applied to Large Eddy Simulations (LES) of vaporizing gasoline sprays. Simulations of non-combusting Spray G (gasoline fuel) from the Engine Combustion Network are performed. Adaptive mesh refinement (AMR) with cell sizes from 0.09 mm to 0.5 mm are utilized to demonstrate grid convergence of the dynamic structure LES model for the gasoline sprays. Grid settings are recommended to optimize the accuracy/runtime tradeoff for LES-based spray simulations at different injection pressure conditions typically encountered in gasoline direct injection (GDI) applications. Twenty different realizations are simulated by changing the random number seed used in the spray sub-models. It is shown that for global quantities such as spray penetration, comparing a single LES simulation to experimental data is reasonable. Through a detailed analysis using the relevance index (RI) criteria, recommendations are made regarding the minimum number of LES realizations required for accurate prediction of the gasoline sprays.

Large Eddy Simulation of Vaporizing Sprays Considering Multi-Injection Averaging and Grid-Convergent Mesh Resolution

2013 ◽  
Author(s):  
P. K. Senecal ◽  
E. Pomraning ◽  
Q. Xue ◽  
S. Som ◽  
S. Banerjee ◽  
...  
Keyword(s):  
Adaptive Mesh Refinement ◽  
Mixture Fraction ◽  
Adaptive Mesh ◽  
Dynamic Structure ◽  
Ensemble Averaging ◽  
Eddy Simulation ◽  
Modeling Methodology ◽  
Large Eddy ◽  
Minimum Number ◽  
Les Model

A state-of-the-art spray modeling methodology, recently presented by Senecal et al. [1, 2], is applied to Large Eddy Simulations (LES) of vaporizing sprays. Simulations of non-combusting Spray A (n-dodecane fuel) from the Engine Combustion Network are performed. An Adaptive Mesh Refinement (AMR) cell size of 0.0625 mm is utilized based on the accuracy/runtime tradeoff demonstrated by Senecal et al. [2]. In that work it was shown that grid convergence of key parameters for non-evaporating and evaporating sprays was achieved for cell sizes between 0.0625 and 0.125 mm using the Dynamic Structure LES model. The current work presents an extended and more thorough investigation of Spray A using multi-dimensional spray modeling and the Dynamic Structure LES model. Twenty different realizations are simulated by changing the random number seed used in the spray sub-models. Multi-realization (ensemble) averaging is shown to be necessary when comparing to local spray measurements of quantities such as mixture fraction and gas-phase velocity. Through a detailed analysis, recommendations are made regarding the minimum number of LES realizations required for accurate prediction of Diesel sprays. Finally, the effect of a spray primary breakup model constant on the results is assessed.

Modeling Fuel Spray Vapor Distribution With Large Eddy Simulation of Multiple Realizations

2014 ◽  
Author(s):  
P. K. Senecal ◽  
S. Mitra ◽  
E. Pomraning ◽  
Q. Xue ◽  
S. Som ◽  
...  
Keyword(s):  
Adaptive Mesh Refinement ◽  
Current Model ◽  
Mixture Fraction ◽  
Adaptive Mesh ◽  
Dynamic Structure ◽  
Ensemble Averaging ◽  
Eddy Simulation ◽  
Modeling Methodology ◽  
Large Eddy ◽  
Les Model

A state-of-the-art spray modeling methodology, recently presented by Senecal et al. [1, 2, 3], is applied to Large Eddy Simulations (LES) of vaporizing sprays. Simulations of non-combusting Spray H (n-heptane fuel) from the Engine Combustion Network are performed. Adaptive Mesh Refinement (AMR) cell sizes of 0.03125 mm to 0.25 mm are utilized to further demonstrate grid convergence of the Dynamic Structure LES model for diesel sprays. Twenty-eight different realizations are simulated by changing the random number seed used in the spray submodels. Multi-realization (ensemble) averaging, which has been shown to be necessary when comparing to local spray measurements, is performed. Global quantities such as liquid and vapor penetration are compared, as well as local mean mixture fraction and mixture fraction standard deviation. The results suggest that the current model does a reasonable job predicting the major features of the n-heptane spray when appropriate grid resolution is utilized.

scholarly journals An investigation on the impact of small-scale models in gasoline direct injection sprays (ECN Spray G)

2019 ◽  
Vol 21 (1) ◽  
pp. 217-225 ◽  
Author(s):  
Salvador Navarro-Martinez ◽  
Giovanni Tretola ◽  
Mohammad Reza Yosri ◽  
Robert L Gordon ◽  
Konstantina Vogiatzaki
Keyword(s):  
Probability Density Function ◽  
Probability Density ◽  
Density Function ◽  
Adaptive Mesh Refinement ◽  
Direct Injection ◽  
Mesh Refinement ◽  
Adaptive Mesh ◽  
Gasoline Direct Injection ◽  
Small Scales ◽  
The Impact

The work presents a numerical investigation of gasoline direct injection and the resulting early development of spray plumes from an eight-hole injector (Engine Combustion Network Spray G). The objective is to evaluate the impact on the droplet size distribution (DSD) statistics from the assumed model physics, particularly for the small scales. Two modelling approaches are compared: Eulerian–Lagrangian spray atomisation with adaptive mesh refinement and a stochastic fields transported probability density function method. The two models simulate the small scales and sub-grid droplet physics with different approaches, but based on the same concept of transport of liquid surface density. Both approaches predict similar liquid distributions in the near-field comparable to experimental measurements. The spray break-up patterns are very similar and both models reproduce quasi-log-normal droplet distributions, with same overall Sauter mean diameters. The Eulerian–Lagrangian spray atomisation with probability density function approach shows different break-up behaviour between droplets originating from the dilute region and those originating from the dense core region. The transition from Eulerian to Lagrangian can be observed in the Eulerian–Lagrangian spray atomisation with adaptive mesh refinement predicted distribution with an abrupt change in the DSD. Both methods are able to produce similar DSD below filter width/grid size resolution.

Effect of Fuel Injection Pressure and Engine Speed on Performance, Emissions, Combustion, and Particulate Investigations of Gasohols Fuelled Gasoline Direct Injection Engine

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Driving Forces ◽  
Direct Injection ◽  
Engine Performance ◽  
Injection Pressure ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Primary Alcohols ◽  
Renewable Fuel

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.

Experimental and Numerical Analysis on the Influence of Direct Fuel Injection Into O2-Depleted Environment of a GDI-HCCI Engine

2020 ◽  
Author(s):  
Ratnak Sok ◽  
Jin Kusaka
Keyword(s):  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Single Pulse ◽  
Gasoline Direct Injection ◽  
Injection Timing ◽  
Rich Mixture ◽  
Intake Stroke ◽  
Shift Reaction ◽  
Direct Fuel Injection

Abstract Injected gasoline into the O2-depleted environment in the recompression stroke can be converted into light hydrocarbons due to thermal cracking, partial oxidation, and water-gas shift reaction. These reformate species influence the combustion phenomena of gasoline direct injection homogeneous charge compression ignition (GDI-HCCI) engines. In this work, a production-based single-cylinder research engine was boosted to reach IMEPn = 0.55 MPa in which its indicated efficiency peaks at 40–41%. Experimentally, the main combustion phases are advanced under single-pulse direct fuel injection into the negative valve overlap (NVO) compared with that of the intake stroke. NVO peak in-cylinder pressures are lower than that of motoring, which emphasizes that endothermic reaction occurs during the interval. Low O2 concentration could play a role in this evaporative charge cooling effect. This phenomenon limits the oxidation reaction, and the thermal effect is not pronounced. For understanding the recompression reaction phenomena, 0D simulation with three different chemical reaction mechanisms is studied to clarify that influences of direct injection timing in NVO on combustion advancements are kinetically limited by reforming. The 0D results show the same increasing tendencies of classical reformed species of rich-mixture such as C3H6, C2H4, CH4, CO, and H2 as functions of injection timings. By combining these reformed species into the main fuel-air mixture, predicted ignition delays are shortened. The effects of the reformed species on the main combustion are confirmed by 3D-CFD calculation, and the results show that OH radical generation is advanced under NVO fuel injection compared with that of intake stroke conditions thus earlier heat release and cylinder pressure are noticeable. Also, parametric studies on injection pressure and double-pulse injections on engine combustion are performed experimentally.

scholarly journals Non-Structural Damage Verification of the High Pressure Pump Assembly Ball Valve in the Gasoline Direct Injection Vehicle System

Processes ◽  
2019 ◽  
Vol 7 (11) ◽  
pp. 857 ◽  
Author(s):  
Liang Lu ◽  
Qilong Xue ◽  
Manyi Zhang ◽  
Liangliang Liu ◽  
Zhongyu Wu
Keyword(s):  
High Pressure ◽  
Structural Damage ◽  
Direct Injection ◽  
Equivalent Stress ◽  
Injection Pressure ◽  
Gasoline Direct Injection ◽  
Relief Valve ◽  
High Pressure Pump ◽  
Pressure Pump ◽  
Valve Ball

The injection pressure of the gasoline direct injection vehicle is currently developing from the low pressure to the high pressure, and the increase of the injection pressure has brought various damage problems to the high pressure pump structure. These problems should be solved urgently. In this paper, the damage problem of the high pressure pump unloading valve ball in a gasoline direct injection vehicle under high pressure conditions is studied. The theoretical calculation of the force of the pressure relief valve is carried out. Firstly, the equivalent friction coefficient is obtained by decoupling analysis of the statically indeterminate model. Based on this, a finite element model is established. The equivalent stress is obtained by numerical simulation. The equivalent stress is compared with the yield strength of the valve ball material to determine that the valve ball damage is a non-static damage. At the same time, the s-N curve of the probability of destruction of one-millionth of the material of the valve ball is given. Then, the fatigue numerical simulation is performed. A safety factor of 3.66 is obtained. In summary, the high pressure relief valve ball in the direct injection high pressure pump should not be a traditional structural damage under high pressure conditions. In the theoretical calculation, the tangential displacement and radial displacement of the ball are all on the micrometer level. It can be presumed that the surface damage of the valve ball is microscopic damage, such as fretting wear.

Grid-Convergent Spray Models for Internal Combustion Engine CFD Simulations

2012 ◽  
Author(s):  
P. K. Senecal ◽  
E. Pomraning ◽  
K. J. Richards ◽  
S. Som
Keyword(s):  
Liquid Phase ◽  
Adaptive Mesh Refinement ◽  
State Of The Art ◽  
Combustion Engine ◽  
Adaptive Mesh ◽  
Cfd Simulations ◽  
Modeling Methodology ◽  
Grid Convergence ◽  
Key Features ◽  
Momentum Coupling

A state-of-the-art spray modeling methodology is presented. Key features of the methodology, such as Adaptive Mesh Refinement (AMR), advanced liquid-gas momentum coupling, and improved distribution of the liquid phase, are described. The ability of this approach to use cell sizes much smaller than the nozzle diameter is demonstrated. Grid convergence of key parameters is verified for non-evaporating, evaporating, and reacting spray cases using cell sizes down to 1/32 mm. Grid settings are recommended that optimize the accuracy/runtime tradeoff for RANS-based spray simulations.

scholarly journals Particulate emissions from a highly boosted gasoline direct injection engine

2017 ◽  
Vol 19 (3) ◽  
pp. 347-359 ◽  
Author(s):  
Felix Leach ◽  
Richard Stone ◽  
Dave Richardson ◽  
Andrew Lewis ◽  
Sam Akehurst ◽  
...  
Keyword(s):  
Particle Number ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Back Pressure ◽  
Gasoline Direct Injection ◽  
Exhaust Gas ◽  
Fuel Injection Pressure ◽  
Gas Recirculation ◽  
Operating Points

Downsized, highly boosted, gasoline direct injection engines are becoming the preferred gasoline engine technology to ensure that increasingly stringent fuel economy and emissions legislation are met. The Ultraboost project engine is a 2.0-L in-line four-cylinder prototype engine, designed to have the same performance as a 5.0-L V8 naturally aspirated engine but with reduced fuel consumption. It is important to examine particle number emissions from such extremely highly boosted engines to ensure that they are capable of meeting current and future emissions legislation. The effect of such high boosting on particle number emissions is reported in this article for a variety of operating points and engine operating parameters. The effect of engine load, air–fuel ratio, fuel injection pressure, fuel injection timing, ignition timing, inlet air temperature, exhaust gas recirculation level, and exhaust back pressure has been investigated. It is shown that particle number emissions increase with increase in cooled, external exhaust gas recirculation and engine load, and decrease with increase in fuel injection pressure and inlet air temperature. Particle number emissions are shown to fall with increased exhaust back pressure, a key parameter for highly boosted engines. The effects of these parameters on the particle size distributions from the engine have also been evaluated. Significant changes to the particle size spectrum emitted from the engine are seen depending on the engine operating point. Operating points with a bias towards very small particle sizes were noted.

Effect of ultra-high injection pressure up to 50 MPa on macroscopic spray characteristics of a multi-hole gasoline direct injection injector fueled with ethanol

2017 ◽  
Vol 232 (8) ◽  
pp. 1092-1104 ◽  
Author(s):  
Xiang Li ◽  
Yi-qiang Pei ◽  
Jing Qin ◽  
Dan Zhang ◽  
Kun Wang ◽  
...  
Keyword(s):  
High Speed ◽  
Direct Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Fuel Mixture ◽  
Gasoline Direct Injection ◽  
Spray Characteristics ◽  
High Injection ◽  
High Injection Pressure ◽  
Wall Impingement

This research systematically studied the effect of injection pressure on macroscopic spray characteristics of a five-hole gasoline direct injection (GDI) injector fueled with ethanol, especially under ultra-high injection pressure up to 50 MPa. The front and side views of sprays were photographed by the schlieren method using a high-speed camera. Various parameters, including spray development stages, cone angle, penetration, area and irregular ratio, were fully analyzed to evaluate macroscopic characteristics of the whole spray and spray core with varying injection pressure. The results demonstrated that the effect of ultra-high injection pressure on macroscopic spray characteristics was significant. As injection pressure increased from 10 MPa to 50 MPa, the occurrence time of branch-like structure decreased; the cone angle increased little; the area increased significantly; the area ratio dropped by 6.4 and 5.8 percentage points on average for the front view and side view spray, respectively. There was a significant increase in the trend for penetration as the injection pressure rose from 10 MPa to 30 MPa. However, this trend became weak when the injection pressure further increased. The penetration ratio under ultra-high injection pressure was slightly higher than it was under 10 or 20 MPa. Ultra-high injection pressure would not obviously raise the possibility of spray/wall impingement, but led to the impingement quantity increasing to some extent. Increasing injection pressure could enhance the vortex scale, finally resulting in better air/fuel mixing quality. Ultra-high injection pressure was a potential way to improve air/fuel mixture homogeneity for a GDI injector fueled with ethanol.

Particulate Matter Emission Suppression Strategies in a Turbocharged Gasoline Direct-Injection Engine

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Zhang Ming ◽  
Zhong Jun ◽  
Capelli Stefano ◽  
Lubrano Luigi
Keyword(s):  
Particulate Matter ◽  
Emission Reduction ◽  
Direct Injection ◽  
Injection Pressure ◽  
Particle Emission ◽  
Gasoline Direct Injection ◽  
Injection System ◽  
Dominant Factor ◽  
Injection Timing ◽  
Wide Range

The development process of a down-sized turbocharged gasoline direct-injection (GDI) engine/vehicle was partially introduced with the focus on particulate matter (PM)/particle number (PN) emission reduction. To achieve this goal, the injection system was upgraded to obtain higher injection pressure. Two types of prototype injectors were designed and compared under critical test conditions. Combined numerical and experimental analysis was made to select the right injector in terms of particle emission. With the selected injector, the effect of injection parameters calibration (injection pressure, start of injection (SOI) timing, number of injection pulses, etc.) on PM/PN emission was illustrated. The number of fuel injection pulses, SOI timing, and injection pressure were found playing the leading role in terms of the particle emission suppression. With single-injection strategy, the injection pressure and SOI timing were found to be a dominant factor to reduce particle emission in warm-up condition and cold condition, respectively; a fine combination of injection timing and injection pressure is generally able to decrease up to 50% of PM emission in a wide range of the engine map. While with multiple injection, up to an order of magnitude PM emission reduction can be achieved. Several New European Driving Cycle (NEDC) emission cycles were arranged on a demo vehicle to evaluate the effect of the injection system upgrade and adjusted calibration. This work will provide a guide for the emission control of GDI engines/vehicles fulfilling future emission legislation.

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