Combustion Noise Real-Time Evaluation and Processing for Combustion Control

2012 ◽  
Author(s):  
Fabrizio Ponti ◽  
Vittorio Ravaglioli ◽  
Davide Moro ◽  
Matteo De Cesare
Keyword(s):  
Diesel Engine ◽  
Closed Loop ◽  
Control Strategies ◽  
Combustion Process ◽  
Combustion Noise ◽  
Pollutant Emissions ◽  
Cylinder Pressure ◽  
Combustion Control ◽  
Engine Noise ◽  
Injection Parameters

Newly developed Diesel engine control strategies are mainly aimed at pollutant emissions reduction, due to the increasing request for engine-out emissions and fuel consumption reduction. In order to reduce engine-out emissions, the development of closed-loop combustion control algorithms has become crucial. Modern closed-loop combustion control strategies are characterized by two main aspects: the use of high EGR rates (the goal being to obtain highly premixed combustions) and the control of the center of combustion. In order to achieve the target center of combustion, conventional combustion control algorithms correct the measured value by varying Main injection timing. It is possible to obtain a further reduction in pollutant emissions through a proper variation of the injection parameters. Modern Diesel engine injection systems allow designing injection patterns with many degrees of freedom, due to the large number of tuneable injection parameters (such as start and duration of each injection). Each injection parameter’s variation causes variations in the whole combustion process and, consequently, in pollutant emissions production. Injection parameters variations have a strong influence on other quantities that are related to combustion process effectiveness, such as noise radiated by the engine. This work presents a methodology that allows real-time evaluating combustion noise on-board a vehicle. The radiated noise can be evaluated through a proper in-cylinder pressure signal processing. Even though in-cylinder pressure sensor on-board installation is still uncommon, it is believed that in-cylinder pressure measurements will be regularly available on-board thanks to the newly developed piezo-resistive sensors. In order to set-up the methodology, several experimental tests have been performed on a 1.3 liter Diesel engine mounted in a test cell. The engine was run, in each operating condition, both activating and deactivating pre-injections, since pre-injections omission usually produces a decrease in pollutant emissions production (especially in particulate matter) and a simultaneous increase in engine noise. The investigation of the correlation between combustion process and engine noise can be used to set up a closed-loop algorithm for optimal combustion control based on engine noise prediction.

Diesel Engine Combustion Sensing Methodology Based on Vibration Analysis

2014 ◽  
Vol 136 (11) ◽  
Author(s):  
Ponti Fabrizio ◽  
Ravaglioli Vittorio ◽  
Cavina Nicolò ◽  
De Cesare Matteo
Keyword(s):  
Diesel Engine ◽  
Closed Loop ◽  
Combustion Process ◽  
Pressure Sensors ◽  
Thermal Conditions ◽  
Pollutant Emissions ◽  
Accurate Estimation ◽  
Cylinder Pressure ◽  
Combustion Control ◽  
Real Time Analysis

The increasing request for pollutant emissions reduction spawned a great deal of research in the field of combustion control and monitoring. As a matter of fact, newly developed low temperature combustion strategies for diesel engines allow obtaining a significant reduction both in particulate matter and NOx emissions, combining the use of high EGR rates with a proper injection strategy. Unfortunately, due to their nature, these innovative combustion strategies are very sensitive to in-cylinder thermal conditions. Therefore, in order to obtain a stable combustion, a closed-loop combustion control methodology is needed. Many works demonstrate that a closed-loop combustion control strategy can be based on real-time analysis of in-cylinder pressure trace that provides important information about the combustion process, such as start of combustion, center of combustion and torque delivered by each cylinder. Nevertheless, cylinder pressure sensors on-board installation is still uncommon, due to problems related to unsatisfactory measurement long term reliability and cost. This paper presents a newly developed approach that allows extracting information about combustion effectiveness through the analysis of engine vibrations. In particular, the developed methodology can be used to obtain an accurate estimation of the indicated quantities of interest combining the information provided by engine speed fluctuations measurement and by the signals coming from acceleration transducers mounted on the engine. This paper also reports the results obtained applying the whole methodology to a light-duty turbocharged common rail diesel engine.

Diesel Engine Combustion Sensing Methodology Based on Vibration Analysis

2013 ◽  
Author(s):  
F. Ponti ◽  
V. Ravaglioli ◽  
N. Cavina ◽  
M. De Cesare
Keyword(s):  
Diesel Engine ◽  
Closed Loop ◽  
Combustion Process ◽  
Pressure Sensors ◽  
Thermal Conditions ◽  
Pollutant Emissions ◽  
Accurate Estimation ◽  
Cylinder Pressure ◽  
Combustion Control ◽  
Real Time Analysis

The increasing request for pollutant emissions reduction spawned a great deal of research in the field of combustion control and monitoring. As a matter of fact, newly developed low temperature combustion strategies for Diesel engines allow obtaining a significant reduction both in particulate matter and NOx emissions, combining the use of high EGR rates with a proper injection strategy. Unfortunately, due to their nature, these innovative combustion strategies are very sensitive to in-cylinder thermal conditions. Therefore, in order to obtain a stable combustion, a closed-loop combustion control methodology is needed. Many works demonstrate that a closed-loop combustion control strategy can be based on real-time analysis of in-cylinder pressure trace, that provides important information about the combustion process, such as start of combustion, center of combustion and torque delivered by each cylinder. Nevertheless, cylinder pressure sensors on-board installation is still uncommon, due to problems related to unsatisfactory measurement long term reliability and cost. This paper presents a newly developed approach that allows extracting information about combustion effectiveness through the analysis of engine vibrations. In particular, the developed methodology can be used to obtain an accurate estimation of the indicated quantities of interest combining the information provided by engine speed fluctuations measurement and by the signals coming from acceleration transducers mounted on the engine. This paper also reports the results obtained applying the whole methodology to a light-duty turbocharged Common Rail Diesel engine.

Real-Time Processing of Engine Acoustic Emission for Diesel Injectors Diagnostic and Recentering

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Fabrizio Ponti ◽  
Vittorio Ravaglioli ◽  
Matteo De Cesare
Keyword(s):  
Diesel Engine ◽  
Degrees Of Freedom ◽  
Closed Loop ◽  
Control Strategies ◽  
Combustion Process ◽  
Experimental Tests ◽  
Pollutant Emissions ◽  
Injection System ◽  
Real Time Processing ◽  
Injection Parameters

Diesel engine control strategies use complex injection patterns which are designed to meet the increasing request for engine-out emissions and fuel consumption reduction. As a result of the large number of tuneable injection parameters in modern injection systems (such as start and duration of each injection), injection patterns can be designed with many degrees-of-freedom. Each variation of the injection parameters modifies the whole combustion process and, consequently, engine-out emissions. Aging of the injection system usually affects injection location within the cycle as well as the amount of injected fuel (compared to the target value), especially for small pre-injections. Since diesel combustion is very sensitive to injection pattern variations, aging of injectors strongly affects engine behavior, in terms of both efficiency and pollutant emissions production. Moreover, such variations greatly affect other quantities related to the effectiveness of the combustion process, such as noise radiated by the engine. This work analyses the effects of pre-injection variations on combustion, pollutant emissions, and noise radiated by the engine. In particular, several experimental tests were run on a 1.3 L common rail diesel engine varying the amount of fuel injected in pre-injections. Torque delivered by the engine and center of combustion (MFB50) were kept constant using a specifically designed closed-loop combustion controller. During the tests, noise radiated by the engine was measured by properly processing the signal coming from a microphone faced to the engine block. The investigation of the correlation between the combustion process and engine noise can be used to setup a closed-loop algorithm for detecting and recentering injectors' drifts over time.

Real-Time Processing of Engine Acoustic Emission for Diesel Injectors Diagnostic and Recentering

2017 ◽  
Author(s):  
F. Ponti ◽  
V. Ravaglioli ◽  
M. De Cesare
Keyword(s):  
Diesel Engine ◽  
Degrees Of Freedom ◽  
Closed Loop ◽  
Control Strategies ◽  
Combustion Process ◽  
Experimental Tests ◽  
Pollutant Emissions ◽  
Injection System ◽  
Real Time Processing ◽  
Injection Parameters

Diesel engine control strategies use complex injection patterns which are designed to meet the increasing request for engine-out emissions and fuel consumption reduction. As a result of the large number of tuneable injection parameters in modern injection systems (such as start and duration of each injection), injection patterns can be designed with many degrees of freedom. Each variation of the injection parameters modifies the whole combustion process and, consequently, engine-out emissions. Aging of the injection system usually affects injection location within the cycle as well as the amount of injected fuel (compared to the target value), especially for small pre-injections. Since Diesel combustion is very sensitive to injection pattern variations, aging of injectors strongly affects engine behavior, both in terms of efficiency and pollutant emissions production. Moreover, such variations greatly affect other quantities related to the effectiveness of the combustion process, such as noise radiated by the engine. This work analyses the effects of pre-injection variations on combustion, pollutant emissions and noise radiated by the engine. In particular, several experimental tests were run on a 1.3L Common Rail Diesel engine varying the amount of fuel injected in pre-injections. Torque delivered by the engine and center of combustion (MFB50) were kept constant using a specifically designed closed-loop combustion controller. During the tests, noise radiated by the engine was measured by properly processing the signal coming from a microphone faced to the engine block. The investigation of the correlation between the combustion process and engine noise can be used to set up a closed-loop algorithm for detecting and recentering injectors’ drifts over time.

Effect of Injection Parameters and Strategy on the Noise From a Single Cylinder Direct Injection Diesel Engine

2011 ◽  
Author(s):  
Sukhbir Singh Khaira ◽  
Amandeep Singh ◽  
Marcis Jansons
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Injection Pressure ◽  
Combustion Noise ◽  
Injection Timing ◽  
Cylinder Pressure ◽  
Frequency Spectra ◽  
Single Cylinder ◽  
Direct Injection Diesel Engine ◽  
Injection Parameters

Acoustic noise emitted by a diesel engine generally exceeds that produced by its spark-ignited equivalent and may hinder the acceptance of this more efficient engine type in the passenger car market (1). This work characterizes the combustion noise from a single-cylinder direct-injection diesel engine and examines the degree to which it may be minimized by optimal choice of injection parameters. The relative contribution of motoring, combustion and resonance components to overall engine noise are determined by decomposition of in-cylinder pressure traces over a range of load, injection pressure and start of injection. The frequency spectra of microphone signals recorded external to the engine are correlated with those of in-cylinder pressure traces. Short Time Fourier Transformation (STFT) is applied to cylinder pressure traces to reveal the occurrence of motoring, combustion noise and resonance in the frequency domain over the course of the engine cycle. Loudness is found to increase with enhanced resonance, in proportion to the rate of cylinder pressure rise and under conditions of high injection pressure, load and advanced injection timing.

On the Reduction of Combustion Noise by a Close-Coupled Pilot Injection in a Small-Bore Direct-Injection Diesel Engine

2016 ◽  
Vol 138 (10) ◽  
Author(s):  
Stephen Busch ◽  
Kan Zha ◽  
Alok Warey ◽  
Francesco Pesce ◽  
Richard Peterson
Keyword(s):  
Diesel Engine ◽  
Noise Reduction ◽  
Pressure Rise ◽  
Combustion Noise ◽  
Pollutant Emissions ◽  
Destructive Interference ◽  
Cylinder Pressure ◽  
Reduction Mechanism ◽  
Initial Rise ◽  
Main Injection

For a pilot–main injection strategy in a single-cylinder light-duty diesel engine, the dwell between the pilot- and main-injection events can significantly impact combustion noise. As the solenoid energizing dwell decreases below 200 μs, combustion noise decreases by approximately 3 dB and then increases again at shorter dwells. A zero-dimensional thermodynamic model has been developed to capture the combustion noise reduction mechanism; heat release (HR) profiles are the primary simulation input and approximating them as top-hat shapes preserves the noise reduction effect. A decomposition of the terms of the underlying thermodynamic equation reveals that the direct influence of HR on the temporal variation of cylinder pressure is primarily responsible for the trend in combustion noise. Fourier analyses reveal the mechanism responsible for the reduction in combustion noise as a destructive interference in the frequency range between approximately 1 kHz and 3 kHz. This interference is dependent on the timing of increases in cylinder pressure during pilot HR relative to those during main HR. The mechanism by which combustion noise is attenuated is fundamentally different from the traditional noise reduction that occurs with the use of long-dwell pilot injections, for which noise is reduced primarily by shortening the ignition delay of the main injection. Band-pass filtering of measured cylinder pressure traces provides evidence of this noise reduction mechanism in the real engine. When this close-coupled pilot noise reduction mechanism is active, metrics derived from cylinder pressure such as the location of 50% HR, peak HR rates, and peak rates of pressure rise cannot be used reliably to predict trends in combustion noise. The quantity and peak value of the pilot HR affect the combustion noise reduction mechanism, and maximum noise reduction is achieved when the height and steepness of the pilot HR profile are similar to the initial rise of the main HR event. A variation of the initial rise rate of the main HR event reveals trends in combustion noise that are the opposite of what would happen in the absence of a close-coupled pilot. The noise reduction mechanism shown in this work may be a powerful tool to improve the tradeoffs among fuel efficiency, pollutant emissions, and combustion noise.

Development of a Common Rail Diesel Engine Combustion Model for ROHR Real-Time Estimation

2011 ◽  
Author(s):  
Fabrizio Ponti ◽  
Vittorio Ravaglioli ◽  
Matteo De Cesare
Keyword(s):  
Diesel Engine ◽  
Real Time ◽  
Combustion Process ◽  
Time Estimation ◽  
Experimental Tests ◽  
Common Rail ◽  
Combustion Model ◽  
Combustion Control ◽  
Injection Parameters ◽  
Real Time Estimation

Combustion control is a crucial aspect in modern Diesel engines control strategies, mainly due to the requests to increase efficiency and maintain pollutant emissions within the values bounded by standard regulations. In order to perform an accurate combustion control, modern “closed loop” control algorithms require the evaluation of a large number of quantities that provide information about combustion process effectiveness. This work presents a methodology that allows real-time estimation of energy released, during the combustion process, in a Common Rail Multi-Jet Diesel engine. This procedure can be divided in two main steps. The first step consists in the development of a zero-dimensional combustion model based on the linear combination of a proper number of Wiebe functions. In this case, a zero-dimensional approach has been chosen, because it is accurate enough for this analysis and requires low computational efforts. Once the combustion model has been developed, it can be used to determine Rate of Heat Release (RoHR) and the angular position in which 50% of fuel burned within an engine cycle is reached (MFB50). The second section of this work describes the relationships existing between injection parameters (such as Start of Injection, injected fuel quantities, rail pressure...) and the Wiebe parameters identified in the first step of the procedure. The above mentioned relationships have been used to set up correlations that allow estimating Wiebe parameters, therefore ROHR and MFB50, starting from injection parameters. The results obtained in MFB50 estimation are particularly emphasized, because real-time knowledge of this quantity is necessary to feedback a control algorithm for optimal combustion positioning. This work is based on several experimental tests performed on a 2.2 liters Common Rail Multi-Jet Diesel engine. First, experimental tests have been carried out to identify the combustion model and the correlations existing between Wiebe parameters and injection parameters. Then, in order to determine the accuracy of the approach, the complete estimation methodology has been applied to the engine under study. This work describes a methodology for real-time estimation of several quantities that provide important information about combustion process effectiveness (useful, for example, in modern low temperature combustion control systems). No extra cost is needed, because the methodology requires no additional sensor.

A Model-Based Methodology for Real-Time Estimation of Diesel Engine Cylinder Pressure

2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Ahmed Al-Durra ◽  
Marcello Canova ◽  
Stephen Yurkovich
Keyword(s):  
Signal Processing ◽  
Diesel Engine ◽  
Real Time ◽  
Closed Loop ◽  
Operating Conditions ◽  
Recursive Least Squares ◽  
Cylinder Pressure ◽  
Combustion Control ◽  
Model Based ◽  
Crank Angle

Cylinder pressure is one of the most important parameters characterizing the combustion process in an internal combustion engine. The recent developments in engine control technologies suggest the use of cylinder pressure as a feedback signal for closed-loop combustion control. However, the sensors measuring in-cylinder pressure are typically subject to noise and offset issues, requiring signal processing methods to be applied to obtain a sufficiently accurate pressure trace. The signal conditioning implies a considerable computational burden, which ultimately limits the use of cylinder pressure sensing to laboratory testing, where the signal can be processed off-line. In order to enable closed-loop combustion control through cylinder pressure feedback, a real-time algorithm that extracts the pressure signal from the in-cylinder sensor is proposed in this study. The algorithm is based on a crank-angle based engine combustion of that predicts the in-cylinder pressure from the definition of a burn rate function. The model is then adapted to model-based estimation by applying an extended Kalman filter in conjunction with a recursive least-squares estimation scheme. The estimator is tested on a high-fidelity diesel engine simulator as well as on experimental data obtained at various operating conditions. The results obtained show the effectiveness of the estimator in reconstructing the cylinder pressure on a crank-angle basis and in rejecting measurement noise and modeling errors. Furthermore, a comparative study with a conventional signal processing method shows the advantage of using the derived estimator, especially in the presence of high signal noise (as frequently happens with low-cost sensors).

Prediction of the effect of injection parameters on NOx emission and burning quality in the direct injection diesel engine using a modified multizone model

1998 ◽  
Vol 212 (5) ◽  
pp. 427-436 ◽  
Author(s):  
H Salem ◽  
S. H. El-Bahnasy ◽  
M Elbaz
Keyword(s):  
Diesel Engine ◽  
Heat Release ◽  
Heat Release Rate ◽  
Release Rate ◽  
Combustion Process ◽  
Injection Pressure ◽  
Cylinder Pressure ◽  
Injection Parameters ◽  
Multizone Model ◽  
Engine Power

Combustion process in a quiescent chamber diesel engine is modelled using a multizone model. This model divides the cylinder charge into two zones, namely the unburnt zone (surrounding air) and the burnt zone (fuel spray with entrained air). The burnt zone is subdivided into 16 concentric sprays, instead of only eight sprays as in previous work, each one with its own temperature and composition. Liquid fuel, fuel vapour, air and products of combustion are assumed to be present in each zone. Real gas relations are used to calculate the properties of the mixture while products of combustion are assumed to be in chemical equilibrium at local temperature. The extended Zeldovich mechanism is used to predict the NO x formation. The cylinder pressure, temperature, heat release rate, NO x rate and concentration are calculated. For different injection pressures, injection advance angles and different fuel orifice hole diameters, the results show that the model can predict the measured cylinder pressure with high accuracy but it predicts the measured heat release rate and NO x emission rate with moderate accuracy. In addition, the effect of injection parameters on the NO x emission and engine power is predicted and it has been shown that NO x emission can be reduced without noticeable loss of engine power. This can be done by appropriate choice of injection pressure, injection advance angle and fuel nozzle hole diameters.

scholarly journals On the Reduction of Combustion Noise by a Close-Coupled Pilot Injection in a Small-Bore DI Diesel Engine

2015 ◽  
Author(s):  
Stephen Busch ◽  
Kan Zha ◽  
Alok Warey ◽  
Francesco Pesce ◽  
Richard Peterson
Keyword(s):  
Diesel Engine ◽  
Heat Release ◽  
Noise Reduction ◽  
Combustion Noise ◽  
Pollutant Emissions ◽  
Destructive Interference ◽  
Cylinder Pressure ◽  
Reduction Mechanism ◽  
Initial Rise ◽  
Main Injection

For a pilot-main injection strategy in a single cylinder light duty diesel engine, the dwell between the pilot- and main-injection events can significantly impact combustion noise. As the solenoid energizing dwell decreases below 200 μs, combustion noise decreases by approximately 3 dB and then increases again at shorter dwells. A zero-dimensional thermodynamic model has been developed to capture the combustion-noise reduction mechanism; heat-release profiles are the primary simulation input and approximating them as top-hat shapes preserves the noise-reduction effect. A decomposition of the terms of the underlying thermodynamic equation reveals that the direct influence of heat-release on the temporal variation of cylinder-pressure is primarily responsible for the trend in combustion noise. Fourier analyses reveal the mechanism responsible for the reduction in combustion noise as a destructive interference in the frequency range between approximately 1 kHz and 3 kHz. This interference is dependent on the timing of increases in cylinder-pressure during pilot heat-release relative to those during main heat-release. The mechanism by which combustion noise is attenuated is fundamentally different from the traditional noise reduction that occurs with the use of long-dwell pilot injections, for which noise is reduced primarily by shortening the ignition delay of the main injection. Band-pass filtering of measured cylinder-pressure traces provides evidence of this noise-reduction mechanism in the real engine. When this close-coupled pilot noise-reduction mechanism is active, metrics derived from cylinder-pressure such as the location of 50% heat-release, peak heat-release rates, and peak rates of pressure rise cannot be used reliably to predict trends in combustion noise. The quantity and peak value of the pilot heat-release affect the combustion noise reduction mechanism, and maximum noise reduction is achieved when the height and steepness of the pilot heat-release profile are similar to the initial rise of the main heat-release event. A variation of the initial rise-rate of the main heat-release event reveals trends in combustion noise that are the opposite of what would happen in the absence of a close-coupled pilot. The noise-reduction mechanism shown in this work may be a powerful tool to improve the tradeoffs among fuel efficiency, pollutant emissions, and combustion noise.

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