scholarly journals On the Reduction of Combustion Noise by a Close-Coupled Pilot Injection in a Small-Bore DI Diesel Engine

Author(s):  
Stephen Busch ◽  
Kan Zha ◽  
Alok Warey ◽  
Francesco Pesce ◽  
Richard Peterson

For a pilot-main injection strategy in a single cylinder light duty diesel engine, the dwell between the pilot- and main-injection events can significantly impact combustion noise. As the solenoid energizing dwell decreases below 200 μs, combustion noise decreases by approximately 3 dB and then increases again at shorter dwells. A zero-dimensional thermodynamic model has been developed to capture the combustion-noise reduction mechanism; heat-release profiles are the primary simulation input and approximating them as top-hat shapes preserves the noise-reduction effect. A decomposition of the terms of the underlying thermodynamic equation reveals that the direct influence of heat-release on the temporal variation of cylinder-pressure is primarily responsible for the trend in combustion noise. Fourier analyses reveal the mechanism responsible for the reduction in combustion noise as a destructive interference in the frequency range between approximately 1 kHz and 3 kHz. This interference is dependent on the timing of increases in cylinder-pressure during pilot heat-release relative to those during main heat-release. The mechanism by which combustion noise is attenuated is fundamentally different from the traditional noise reduction that occurs with the use of long-dwell pilot injections, for which noise is reduced primarily by shortening the ignition delay of the main injection. Band-pass filtering of measured cylinder-pressure traces provides evidence of this noise-reduction mechanism in the real engine. When this close-coupled pilot noise-reduction mechanism is active, metrics derived from cylinder-pressure such as the location of 50% heat-release, peak heat-release rates, and peak rates of pressure rise cannot be used reliably to predict trends in combustion noise. The quantity and peak value of the pilot heat-release affect the combustion noise reduction mechanism, and maximum noise reduction is achieved when the height and steepness of the pilot heat-release profile are similar to the initial rise of the main heat-release event. A variation of the initial rise-rate of the main heat-release event reveals trends in combustion noise that are the opposite of what would happen in the absence of a close-coupled pilot. The noise-reduction mechanism shown in this work may be a powerful tool to improve the tradeoffs among fuel efficiency, pollutant emissions, and combustion noise.

Author(s):  
Stephen Busch ◽  
Kan Zha ◽  
Alok Warey ◽  
Francesco Pesce ◽  
Richard Peterson

For a pilot–main injection strategy in a single-cylinder light-duty diesel engine, the dwell between the pilot- and main-injection events can significantly impact combustion noise. As the solenoid energizing dwell decreases below 200 μs, combustion noise decreases by approximately 3 dB and then increases again at shorter dwells. A zero-dimensional thermodynamic model has been developed to capture the combustion noise reduction mechanism; heat release (HR) profiles are the primary simulation input and approximating them as top-hat shapes preserves the noise reduction effect. A decomposition of the terms of the underlying thermodynamic equation reveals that the direct influence of HR on the temporal variation of cylinder pressure is primarily responsible for the trend in combustion noise. Fourier analyses reveal the mechanism responsible for the reduction in combustion noise as a destructive interference in the frequency range between approximately 1 kHz and 3 kHz. This interference is dependent on the timing of increases in cylinder pressure during pilot HR relative to those during main HR. The mechanism by which combustion noise is attenuated is fundamentally different from the traditional noise reduction that occurs with the use of long-dwell pilot injections, for which noise is reduced primarily by shortening the ignition delay of the main injection. Band-pass filtering of measured cylinder pressure traces provides evidence of this noise reduction mechanism in the real engine. When this close-coupled pilot noise reduction mechanism is active, metrics derived from cylinder pressure such as the location of 50% HR, peak HR rates, and peak rates of pressure rise cannot be used reliably to predict trends in combustion noise. The quantity and peak value of the pilot HR affect the combustion noise reduction mechanism, and maximum noise reduction is achieved when the height and steepness of the pilot HR profile are similar to the initial rise of the main HR event. A variation of the initial rise rate of the main HR event reveals trends in combustion noise that are the opposite of what would happen in the absence of a close-coupled pilot. The noise reduction mechanism shown in this work may be a powerful tool to improve the tradeoffs among fuel efficiency, pollutant emissions, and combustion noise.


2018 ◽  
Vol 20 (5) ◽  
pp. 540-554 ◽  
Author(s):  
Gen Shibata ◽  
Hideyuki Ogawa ◽  
Yasumasa Amanuma ◽  
Yuki Okamoto

The reduction of diesel combustion noise by multiple fuel injections maintaining high indicated thermal efficiency is an object of the research reported in this article. There are two aspects of multiple fuel injection effects on combustion noise reduction. One is the reduction of the maximum rate of pressure rise in each combustion, and the other is the noise reduction effects by the noise canceling spike combustion. The engine employed in the simulations and experiments is a supercharged, single-cylinder direct-injection diesel engine, with a high pressure common rail fuel injection system. Simulations to calculate the combustion noise and indicated thermal efficiency from the approximated heat release by Wiebe functions were developed. In two-stage high temperature heat release combustion, the combustion noise can be reduced; however, the combustion noise in amplification frequencies must be reduced to achieve further combustion noise reduction, and an additional heat release was added ahead of the two-stage high temperature heat release combustion in Test 1. The simulations of the resulting three-stage high temperature heat release combustion were conducted by changing the heating value of the first heat release. In Test 2 where the optimum heat release shape for low combustion noise and high indicated thermal efficiency was investigated and the role of each of the heat releases in the three-stage high temperature heat release combustion was discussed. In Test 3, a genetic-based algorithm method was introduced to avoid the time-consuming loss and great care in preparing the calculations in Test 2, and the optimum heat release shape and frequency characteristics for combustion noise by the genetic-based algorithm method were speedily calculated. The heat release occurs after the top dead center, and the indicated thermal efficiency and overall combustion noise were 50.5% and 86.4 dBA, respectively. Furthermore, the optimum number of fuel injections and heat release shape of multiple fuel injections to achieve lower combustion noise while maintaining the higher indicated thermal efficiency were calculated in Test 4. The results suggest that the constant pressure combustion after the top dead center by multiple fuel injections is the better way to lower combustion noise; however, the excess fuel injected leads to a lower indicated thermal efficiency because the degree of constant volume becomes deteriorates.


2019 ◽  
Vol 20 (7) ◽  
pp. 788-804 ◽  
Author(s):  
Takayuki Fuyuto ◽  
Masahiro Taki

A previous study addressed combustion-noise reduction by optimizing the interval between two peaks in the pressure-rise rate (dP/dθ) of premixed charge combustion ignition with the split injection of fuel in diesel engines. Noise canceling occurs between two dP/dθ peaks, which reduces the overall combustion noise by lowering the maximum frequency component of the noise spectrum. The period of this frequency is twice the interval between the two dP/dθ peaks. We named this noise-reduction technique “noise-canceling spike” because it relies on the interference between a spike in the pressure rise and the preceding peak in the pressure rise. The time interval between the dP/dθ peaks must be controlled precisely to enable the utilization of the noise-canceling spike. In this article, the theory of the noise-canceling spike between the dP/dθ peak of the pilot injection and a single dP/dθ peak of the main injection is explained relatively simply, using experimental data analysis and zero-dimensional cycle simulations to prove that the noise-canceling spike is a universal phenomenon which occurs between the two dP/dθ peaks independently of the combustion (injection) strategy. Then, the theory of the noise-canceling spike is extended to those cases with three or more dP/dθ peaks, in which the noise-canceling spike can occur between every pair of dP/dθ peaks. Finally, we prove that the noise-canceling spike can occur between the dP/dθ peak of the pilot heat release and the multiple dP/dθ peaks of the main heat release in diesel combustion. The noise-canceling spike between the dP/dθ peak of the pilot combustion and the first dP/dθ peak of the main combustion becomes the dominating factor which reduces the overall combustion noise. In addition, the reasons why there have previously been no reports of the canceling and amplifying between the two dP/dθ peaks are discussed.


Author(s):  
Fabrizio Ponti ◽  
Vittorio Ravaglioli ◽  
Davide Moro ◽  
Matteo De Cesare

Newly developed Diesel engine control strategies are mainly aimed at pollutant emissions reduction, due to the increasing request for engine-out emissions and fuel consumption reduction. In order to reduce engine-out emissions, the development of closed-loop combustion control algorithms has become crucial. Modern closed-loop combustion control strategies are characterized by two main aspects: the use of high EGR rates (the goal being to obtain highly premixed combustions) and the control of the center of combustion. In order to achieve the target center of combustion, conventional combustion control algorithms correct the measured value by varying Main injection timing. It is possible to obtain a further reduction in pollutant emissions through a proper variation of the injection parameters. Modern Diesel engine injection systems allow designing injection patterns with many degrees of freedom, due to the large number of tuneable injection parameters (such as start and duration of each injection). Each injection parameter’s variation causes variations in the whole combustion process and, consequently, in pollutant emissions production. Injection parameters variations have a strong influence on other quantities that are related to combustion process effectiveness, such as noise radiated by the engine. This work presents a methodology that allows real-time evaluating combustion noise on-board a vehicle. The radiated noise can be evaluated through a proper in-cylinder pressure signal processing. Even though in-cylinder pressure sensor on-board installation is still uncommon, it is believed that in-cylinder pressure measurements will be regularly available on-board thanks to the newly developed piezo-resistive sensors. In order to set-up the methodology, several experimental tests have been performed on a 1.3 liter Diesel engine mounted in a test cell. The engine was run, in each operating condition, both activating and deactivating pre-injections, since pre-injections omission usually produces a decrease in pollutant emissions production (especially in particulate matter) and a simultaneous increase in engine noise. The investigation of the correlation between combustion process and engine noise can be used to set up a closed-loop algorithm for optimal combustion control based on engine noise prediction.


Author(s):  
Alex Oliveira ◽  
Junfeng Yang ◽  
Jose Sodre

Abstract This work evaluated the effect of cooled exhaust gas recirculation (EGR) on fuel consumption and pollutant emissions from a diesel engine fueled with B8 (a blend of biodiesel and Diesel 8:92%% by volume), experimentally and numerically. Experiments were carried out on a Diesel power generator with varying loads from 5 kW to 35 kW and 10% of cold EGR ratio. Exhaust emissions (e.g. THC, NOX, CO etc.) were measured and evaluated. The results showed mild EGR and low biodiesel content have minor impact of engine specific fuel consumption, fuel conversion efficiency and in-cylinder pressure. Meanwhile, the combination of EGR and biodiesel reduced THC and NOX up to 52% and 59%, which shows promising effect on overcoming the PM-NOX trade-off from diesel engine. A 3D CFD engine model incorporated with detailed biodiesel combustion kinetics and NOx formation kinetics was validated against measured in-cylinder pressure, temperature and engine-out NO emission from diesel engine. This valid model was then employed to investigate the in-cylinder temperature and equivalence ratio distribution that predominate NOx formation. The results showed that the reduction of NOx emission by EGR and biodiesel is obtained by a little reduction of the local in-cylinder temperature and, mainly, by creating comparatively rich combusting mixture.


Author(s):  
Jianjun Zhu ◽  
Peng Li ◽  
Yufeng Xie ◽  
Xin Geng

The effects of compression ratio and fuel delivery advance angle on the combustion and emission characteristics of premixed methanol charge induced ignition by Fischer Tropsch diesel engine were investigated using a CY25TQ diesel engine. In the process of reducing the compression ratio from 16.9 to 15.4, the starting point of combustion is fluctuating, the peak of in-cylinder pressure and the maximum pressure increase rate decrease by 44.5% and 37.7% respectively. The peak instantaneous heat release rate increases by 54.4%. HC and CO emissions are on a rising trend. NOx and soot emissions were greatly decreased. The soot emission has the biggest drop of 50%. Reducing the fuel delivery advance angle will make the peak of in-cylinder pressure and the peak of pressure rise rate increase while the peak of heat release rate decreases. The soot emission is negatively correlated with the fuel delivery advance angle. When the fuel delivery advance angle is 16° CA, the soot emissions increased the most by 130%.


2019 ◽  
Vol 969 ◽  
pp. 451-460
Author(s):  
Manpreet Singh ◽  
Mohd Yunus Sheikh ◽  
Dharmendra Singh ◽  
P. Nageswara Rao

The rapid rise in energy requirement and problem regarding atmosphere pollutions, renewable biofuels are the better alternative choice for the internal combustion engine to partially or totally replace the pollutant petroleum fuel. In the present work, thumba (Citrullus colocynthis) non-edible vegetable oil is used for the production of biodiesel and examine its possibility as diesel engine fuel. Transesterification process is used to produce biodiesel from thumba non-edible vegetable oil. Thumba biodiesel (TBD) is used to prepare five different volume concentration (blends) with neat diesel (D100), such as TBD5, TBD15, TBD25, TBD35 and TBD45 to run a single cylinder diesel engine. The diesel engine's combustion parameter such as in-cylinder pressure, rate of pressure rise, net heat release rate, cumulative heat release, mean gas temperature, and mass fraction burnt analyzed through graphs and compared all thumba biodiesel blends result with neat diesel fuel. The mass fraction burnt start earlier for thumba biodiesel blends compared to diesel fuel because of less ignition delay while peak in-cylinder pressure, maximum rate of pressure rise, maximum net heat release rate, maximum cumulative heat release, and maximum mean gas temperature has found decreased results up to 1.93%, 5.53%, 4.11%, 4.65%, and 1.73% respectively for thumba biodiesel.


1990 ◽  
Vol 112 (3) ◽  
pp. 376-383 ◽  
Author(s):  
T. Uzkan ◽  
C. E. Horton

Coal-water slurry having micronized coal particles with approximately 50 percent coal loading is successfully ignited and combusted in one cylinder of a two-cylinder 645 EMD engine by using diesel fuel pilot ignition aid. The effects of three different parameters, namely, (a) pilot timing, (b) pilot amount, and (c) CWS fuel amount, are investigated in detail. The physical trends of combustion under single parametric variations are presented in terms of the cylinder pressure, temperature, heat release rates, and cumulative heat release curves. CWS combustion with less than 5 percent of the energy of combustion coming from pilot fuel is achieved.


2014 ◽  
Vol 945-949 ◽  
pp. 750-753 ◽  
Author(s):  
Li Qi Yan ◽  
Hui Jun Ge

In recent years, the Low speed two stroke diesel engines are widely used as the main power device of big ship for its so many advantages such as the high power, better economical efficiency and good maintenance. However, the problem of diesel strong vibration and noise becomes a more and more serious at the same time. Because of the Construction Features of marine two-stroke low-speed diesel engine, the structure has to be suffered different kind of forces when it runs. In considering the source of vibration, the whole noise can be divided into combustion noise、machinery noise and aerodynamic noise. The combustion noise caused by cylinder pressure is the most important part of diesel noise. In this paper, the cylinder pressure curves are tested. The internal combustion engine dynamics and the equivalent node load are used in the calculation procedure to achieve the real condition simulation. The loading program is made to simulate the change of cylinder pressure and the move of piston. The transient response of the diesel engine is calculated. The characteristics of diesel caused by cylinder pressure are analyzed.The response analysis can be used to the vibration control.


Author(s):  
Eduardo Barrientos ◽  
Ivan Bortel ◽  
Michal Takats ◽  
Jiri Vavra

Engine induced swirl improves mixing of fuel and air and at optimal values accelerates burn, improves the combustion stability and can decrease particulate matter (PM). However, swirl increases convective heat loss and cylinder charge loss and could increase nitrogen oxides (NOx) emissions. High intensity of swirl could impede flame development and increases emissions of total hydrocarbons (THC) and carbon monoxide (CO). Therefore, careful and smart selection of optimal swirl values is paramount in order to obtain beneficial impact on combustion and emissions performance. This study is conducted on a 0.5L single cylinder research engine with common rail (CR) diesel injection system, with parameters corresponding to modern engines of passenger cars. The engine has three separate ports in the cylinder head. The change of swirl ratio is defined by closing appropriate ports. There are three levels of swirl ratio under study — 1.7, 2.9 and 4.5, corresponding to low, medium and high swirl levels respectively. This study highlights the influence of intake induced swirl on combustion parameters and emissions. Assessed combustion parameters are, among others, heat release rate, cylinder pressure rise and indicated mean effective pressure. Assessed emissions are standard gaseous emissions and smoke, with emphasis on PM emissions. An engine speed of 1500 rpm was selected, which well represents common driving conditions of this engine size. Various common rail pressures are used at ambient inlet manifold pressure (without boost pressure) and at 1 bar boosted pressure mode. It is found that when the swirl level is increased, the faster heat release during the premixed combustion and during early diffusion-controlled combustion causes a quick increase in both in-cylinder pressure and temperature, thus promoting the formation of NOx. However, since swirl enhances mixing and potentially produces a leaning effect, PM formation is reduced in general. However, maximum peak temperature is lower for high swirl ratio and boosted modes due to the increase of heat transfer into cylinder walls. Furthermore, it is necessary to find optimal values of common rail pressures and swirl ratio. Too much mixing allows increase on PM, THC and CO emissions without decrease on NOx emissions in general. Common rail injection system provides enough energy to achieve good mixing during all the injection time in the cases of supercharged modes and high common rail pressure modes. Positive influence of swirl ratio is found at lower boost pressures, lower revolution levels and at lower engine loads. The results obtained here help providing a better understanding on the swirl effects on diesel engine combustion and exhaust emissions over a range of engine operating conditions, with the ultimate goal of finding optimal values of swirl operation.


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