Effect of Injection Rate Shaping Over Diesel Spray Development in Non Reacting Evaporative Conditions

2012 ◽  
Author(s):  
Raul Payri ◽  
Jaime Gimeno ◽  
Michele Bardi ◽  
Alejandro Plazas
Keyword(s):  
Fuel Injection ◽  
Cone Angle ◽  
Injection Rate ◽  
Effective Diameter ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Test Conditions ◽  
Needle Position ◽  
Rate Shaping ◽  
Wide Range

A prototype Diesel common rail direct-acting piezoelectric injector has been used to study the influence of fuel injection rate shaping on spray behavior (liquid phase penetration) under evaporative and non-reacting conditions. This state of the art injector allows a fully flexible control of the nozzle needle, enabling various fuel injection rates typologies under a wide range of test conditions. The tests have been performed employing a novel continuous flow test chamber that allows an accurate control on a wide range of thermodynamic test conditions (up to 1000 K and 15 MPa). The temporal evolution of the spray has been studied recording movies of the injection event with a fast camera (25 kfps) by means of the Mie scattering visualization technique. The analysis of the results showed a strong influence of needle position on the behavior of the liquid length. The needle position controls the effective pressure upstream of the nozzle holes. Higher needle lift is equivalent to higher effective pressures. According to the free-jet theory, the stabilized liquid-length depends mainly on effective diameter, spray cone-angle and fuel/air properties and does not depend on injection velocity. Therefore, higher injection pressures gives slightly lower liquid length due to small change in the spray cone-angle. However, partial needle lifts has an opposite effect: lower effective pressure upstream of the nozzle holes shows a dramatic increase on the spray cone-angle, reducing the liquid length. This behavior could be explained mainly due to the fact that the flow direction upstream of the nozzle holes is affecting the area coefficient, or in other words, the effective diameter of the holes.

scholarly journals Research on the internal flow and macroscopic characteristics of a diesel fuel injection process

PLoS ONE ◽  
2021 ◽  
Vol 16 (9) ◽  
pp. e0255874
Author(s):  
Hua Xia
Keyword(s):  
Fuel Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Internal Flow ◽  
Spray Angle ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Injection Process ◽  
Wide Range ◽  
Diesel Fuel Injection

The internal flow and macroscopic spray behaviors of a fuel injection process were studied with schlieren spray techniques and simulations. The injection pressures(Pin)and ambient pressures(Pout)were applied in a wide range. The results showed that increasing the Pin is likely to decrease the flow performance of the nozzle. Furthermore, increasing the Pin can increase the spray tip penetration. However, the effect of Pin on the spray cone angle was not evident. The spray cone angle at an injection pressure of 160MPa was 21.7% greater than at a pressure of 100MPa during the initial spraying stage. Additionally, the discharge coefficient increased under high Pout, and the decrease in Pout can promote the formation of cavitation. Finally, increasing the Pout can decrease the penetration, while the spray angle becomes wider, especially at the initial spray stage, and high Pout will enhance the interaction of the spray and the air, which can enhance the spray quality.

Impacts of duct inner diameter and standoff distance on macroscopic spray characteristics of ducted fuel injection under non-vaporizing conditions

2020 ◽  
pp. 146808742091471
Author(s):  
Feng Li ◽  
Chia-fon Lee ◽  
Ziman Wang ◽  
Yiqiang Pei ◽  
Guoxiang Lu
Keyword(s):  
Large Scale ◽  
Fuel Injection ◽  
Soot Formation ◽  
Cone Angle ◽  
Mie Scattering ◽  
Standoff Distance ◽  
Spray Characteristics ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Inner Diameter

Ducted fuel injection spray is a new technology for reducing soot formation in heavy-duty diesel engines. In this work, the ducted fuel injection spray characteristics with different duct inner diameters and different standoff distances were investigated and compared with free spray. Duct inner diameter ranged from 1.5 to 4 mm, and standoff distance varied between 0.9 and 4.9 mm. Mie-scattering optical technique was used to characterize spray characteristics under various injection pressures in a constant-volume spray chamber. Ambient gas pressure of up to 6 MPa when spraying. The results showed that ducted fuel injection spray with smaller duct has better spray diffusion compared to those of ducted fuel injection sprays with larger ducts and free spray from the perspectives of spray tip penetration, spray cone angle and spray area. Increasing standoff distance could increase spray velocity. Ducted fuel injection spray with smaller duct formed a mushroom-shaped head and large-scale vortex flow close to the duct outlet. All the advantages of ducted fuel injection spray with smaller duct are interpreted as evidence of improving fuel–gas mixing quality significantly.

Effect of Injection Parameters on the Spray Characteristics of DME Fuel

2006 ◽  
Author(s):  
Bong Woo Ryu ◽  
Seung Hwan Bang ◽  
Hyun Kyu Suh ◽  
Chang Sik Lee
Keyword(s):  
Dimethyl Ether ◽  
Diesel Fuel ◽  
Cone Angle ◽  
Injection Pressure ◽  
Injection Rate ◽  
Spray Characteristics ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Injection Duration ◽  
Injection Parameters

The purpose of this study is to investigate the effect of injection parameters on the injection and spray characteristics of dimethyl ether and diesel fuel. In order to analyze the injection and spray characteristics of dimethyl ether and diesel fuel with employing high-pressure common-rail injection system, the injection characteristics such as injection delay, injection duration, and injection rate, spray cone angle and spray tip penetration was investigated by using the injection rate measuring system and the spray visualization system. In this work, the experiments of injection rate and spray visualization are performed at various injection parameters. It was found that injection quantity was decreased with the increase of injection pressure at the same energizing duration and injection pressure In the case of injection characteristics, dimethyl ether showed shorter of injection delay, longer injection duration and lower injected mass flow rate than diesel fuel in accordance with various energizing durations and injection pressures. Also, spray development of dimethyl ether had larger spray cone angle than that of diesel fuel at various injection pressures. Spray tip penetration was almost same development and tendency regardless of injection angles.

Effect of Various Injection Pressures on Spray Characteristics of Karanja Oil Methyl Ester (KOME) and Diesel in a DI Diesel Engine

2015 ◽  
Vol 787 ◽  
pp. 815-819
Author(s):  
Vaibhav Prakash ◽  
B. Praveen Ramanujam ◽  
C. Sanjeev Nivedan ◽  
N. Nallusamy ◽  
P. Raghu
Keyword(s):  
Methyl Ester ◽  
Fuel Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Spray Cone Angle ◽  
Penetration Length ◽  
Spray Cone ◽  
Di Diesel Engine ◽  
Fuel Injection Pressure ◽  
Karanja Oil

The performance and emissions from diesel engines are greatly influenced by the degree of atomization of the fuel spray. The characteristics of the spray affect the physics of formation of the air-fuel mixture. They depend on density and viscosity of fuel, injection pressure, pressure and temperature of fuel. The spray structure is primarily dependent on the fuel injection pressure. This study involves the carrying out of experimental investigations on biodiesel and diesel fuel sprays in a DI diesel engine for different injection pressures. The spray cone angle and spray tip penetration length are studied experimentally. Using spray visualization system and image processing techniques, the experimental data is obtained. The fuels used are Karanja oil methyl ester (KOME) and diesel. The experimental results show that, as the injection pressure increases, the spray cone angle decreases for KOME and similar trends are observed with diesel. In addition, spray penetration length increases with increase in injection pressure and the value of the same was slightly higher for KOME than that of diesel. The results also reveal similarities in spray characteristics of both the test fuels.

Effects of nozzle geometries and needle lift on steadier string cavitation and larger spray angle in common rail diesel injector

2020 ◽  
pp. 146808742093649
Author(s):  
Zhixia He ◽  
Han Zhou ◽  
Lian Duan ◽  
Min Xu ◽  
Zhou Chen ◽  
...  
Keyword(s):  
Fuel Injection ◽  
Cone Angle ◽  
Common Rail ◽  
Spray Angle ◽  
Injection System ◽  
Three Dimension ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Hole Position ◽  
Nozzle Hole

The cavitating flow in diesel injector nozzles plays a vital role in spray atomization and formation of fuel–air mixture, since vortex-induced string cavitation has recently been found a much more influence on spray compared to the ordinary geometry-induced film cavitation. In this study, in order to investigating string cavitation and its’ enhancement on spray, the visualization experimental platform for the real-size optical tapered-hole nozzle was built based on the high-pressure common rail fuel injection system. Groups of optical nozzles with different geometries were designed for exploring the couple effects of several nozzle geometric parameters, including nozzle sac chamber depth, nozzle-hole position height and needle lift, on the three-dimension vortex flow structure and then on the string cavitation and spray characteristics. Results indicated that the string cavitation characteristics are tightly associated with couple characteristics of the parameters. The stable and strong string cavitation during the whole injection process can be obtained in the Min-sac nozzle with the high hole position under the low needle lift. The string cavitation extends to the nozzle-hole outlet, and subsequently induces the special hollow cone spray with air in the spray center location and corresponding a larger spray cone angle even under not so high injection pressure.

Development of a High-Pressure, High-Temperature, Optically Accessible Continuous-Flow Vessel for Fuel-Injection Experiments

2013 ◽  
Author(s):  
Kemar C. James ◽  
Jin Wang ◽  
Zackery B. Morris ◽  
Michael C. Maynard ◽  
Brian T. Fisher
Keyword(s):  
Liquid Phase ◽  
Continuous Flow ◽  
High Speed ◽  
Fuel Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Spray Visualization

The focus of this work was to develop a continuous-flow vessel with extensive optical access for characterization of engine-relevant fuel-injection and spray processes. The spray chamber was designed for non-reacting experiments at pressures up to 1380 kPa (200 psi) and temperatures up to 200°C. Continuous flow of inert “sweep gas” enables acquisition of large statistical data samples and thus potentially enables characterization of stochastic spray processes. A custom flange was designed to hold a common-rail diesel injector, with significant flexibility to accommodate other injectors and injector types in the future. This flexibility, combined with the continuous flow through the chamber, may enable studies of gas-turbine direct-injection spray processes in the future. Overall, the user can control and vary: injection duration, injection pressure, sweep-gas temperature, sweep-gas pressure, and sweep-gas flow rate. The user also can control frequency of replicate injections. There are four flat windows installed orthogonally on the vessel for optical access. Optical data, at present, include global spray properties such as liquid-phase fuel penetration and cone angle. These measurements are made using a high-speed spray-visualization system (up to 100 kHz) consisting of a fast-pulsed LED (light emitting diode) source and a high-speed camera. Experimental control and data acquisition have been set up and synchronized using custom LabVIEW programs. The culmination of this development effort was an initial demonstration experiment to capture high-speed spray-visualization movies of n-heptane injections to determine liquid-phase fuel penetration length (i.e., liquid length) and spray cone angle. In this initial experiment, fuel-injection pressure was ∼120 MPa (1200 bar) and the injection command-pulse duration was 800 μs. At room conditions, liquid length and nominal spray cone angle were ∼170 mm and ∼14.5°, respectively. In contrast, with air flow in the chamber at 100 psi and 100°C, liquid length was considerably shorter at ∼92 mm and spray cone angle was wider at ∼16.5°. Future experiments will include the continuation of these measurements for a wider range of conditions and fuels, extension of high-speed imaging to vapor-phase fuel penetration using schlieren imaging techniques, and detailed characterization of spray properties near the injector nozzle and near the liquid length.

Effects of nozzle hole size and rail pressure on diesel spray and mixture characteristics under similar injection rate profile – experimental, computational and analytical studies under non-evaporating spray condition

2021 ◽  
pp. 095440702110220
Author(s):  
Safiullah ◽  
Keiya Nishida ◽  
Youichi Ogata ◽  
Tetsuya Oda ◽  
Katsuyuki Ohsawa
Keyword(s):  
High Speed ◽  
Cone Angle ◽  
Video Camera ◽  
Injection Rate ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
High Speed Video Camera ◽  
Nozzle Hole ◽  
Rate Profile ◽  
Evaporating Spray

In the present work, effects of nozzle hole size and rail pressure under non-evaporating spray condition are demonstrated. Three single hole injectors with the bore size of 0.101, 0.122, and 0.133 mm are experimented with injection pressures of 140, 45, and 38 MPa respectively to achieve similar injection rate profile. Diesel spray experiments implement Diffused Backlight Illumination Technique where diffused background is obtained for the High Speed Video camera imaging. Experimental results are then validated with computational and analytical studies. The CFD simulation requires the injection rate profile and spray cone angle as a primary input; thus, based on the High Speed Video Camera start of injection frame the 5 kHz Butterworth low-pass frequency filter is applied to the injection rate raw data. While, the spray cone angle is predicted using a simple model obtained from the relationship between the injection velocity, fluctuating velocity at the nozzle exit and total pressure loss factor of the injector. The experimental spray tip penetration of all three injectors is almost identical as the similar injection rate profile is adopted. Although, the mixture characteristics are better for 0.101 mm hole diameter since the smaller hole diameter with highest injection pressure depicts larger spray angle and better atomization. The computational study agrees with experiments qualitatively; however, the quantitative and qualitative agreements are seen in the analytical study.

Computational assessment of performance parameters of an aero gas turbine combustor for full flight envelope operation

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Saroj Kumar Muduli ◽  
R. K. Mishra ◽  
Purna Chandra Mishra
Keyword(s):  
Gas Turbine ◽  
Cone Angle ◽  
Performance Estimation ◽  
Temperature Pattern ◽  
Operating Pressure ◽  
Performance Parameters ◽  
Gas Turbine Combustor ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Wide Range

Abstract This paper presents the computational study carried out on an aero gas turbine combustor to assess important performance parameters. The CFD results are compared with experimental dataobtained from the full scale combustor tested at ground test stand simulating various operational conditions. The CFD predictions have agreed very well with the experimental data. The model is then extended to predict combustor exit temperature pattern factors, pressure loss, and combustion efficiency and exhaust gas constituents over a wide range of operating pressure and temperature conditions. The paper also presents the studies carried out on the effect of atomizer spray cone angle, particle size and fuel flow variations expected due to manufacturing tolerances in various flow passages as well as due to operational degradations on temperature pattern factors. The pattern factors are also analyzed on cold and hot day environment. The radial pattern factor (RPF) at mid height is found to increase as altitude increases from sea level to 12 km. Spray cone angle is found to have a predominant effect on temperature non-uniformity at exit, lower cone angle increasing both radial and circumferential pattern factors. The findings of this study are valuable inputs for engine performance estimation.

Investigation of the Influence of Injection Rate Shaping on the Spray Characteristics in a Diesel Common Rail System Equipped with a Piston Amplifier

2005 ◽  
Vol 127 (6) ◽  
pp. 1102-1110 ◽  
Author(s):  
J. Benajes ◽  
R. Payri ◽  
S. Molina ◽  
V. Soare
Keyword(s):  
Cone Angle ◽  
Injection Pressure ◽  
Injection Rate ◽  
Common Rail ◽  
Injection System ◽  
Common Rail System ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Common Rail Injection System ◽  
Common Rail Injection

The quality of the mixing process of fuel and air in a direct injection diesel engine relies heavily on the way the spray develops when injected into the combustion chamber. Among other factors, the spray development depends on the injection rate of the fuel delivered by the injector. The paper presents a study, at both a macroscopic and microscopic level, of a Diesel spray generated by a common-rail injection system featuring a piston pressure amplifier. By modifying the timing and the duration of the injector and amplifier piston actuation, it is possible to obtain high injection pressures up to 180MPa, and different shapes for the injection rate, which would not be achievable with a regular common rail injection system. The spray evolution produced by three different injection rate shapes (square, ramp, and boot) has been investigated in an injection test rig, by means of visualization and PDPA techniques, at different injection conditions. The main conclusions are the important effect on spray penetration of the initial injection rate evolution and the small influence of the maximum injection pressure attained at the end of the injection event. Smaller or even negligible effects have been found on the spray cone angle and on the droplet Sauter mean diameter.

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