Experimental Studies of Thermal Hydraulics of a HLMC Flow Around Heat Exchange Surfaces

Author(s):  
Mikhail Iarmonov ◽  
Olga Novozhilova ◽  
Pavel Bokov ◽  
A. V. Beznosov

Temperature and velocity fields in high-temperature lead coolant flows in a circular clearance for controlled oxygen impurity content in a flow were experimentally studied at the Nizhny Novgorod State Technical University by R.E. Alekseev (NNSTU). Temperature and velocity fields were simultaneously studied in “cold” and “hot” parts of the circuit in the following operating conditions: the lead temperature is t = 400–550 °C, the thermodynamic activity of oxygen is a = 10−5–100; the Peclet number is Pe = 500–7000, the coolant flow velocity is w = 0.1–1.5 m/s, and the average heat flux is q = 50–160 kW/m2. It has been found that the oxygen impurity content and characteristics of protective oxide coatings affect temperature and velocity fields in round and circular channels. This is due to the fact that oxygen in a coolant and oxide coatings on the surfaces limiting a liquid metal flow influence characteristics of the wall boundary region. The heat transfer process that occurs when HLMC transversely flows around heat exchange pipes is investigated now at the NNSTU. The experimental facility is a combination of two high-temperature liquid-metal stands, i.e., FT-2 with the lead coolant and FT-1 with the lead-bismuth coolant combined with an experimental section. The temperature of a heat-exchange surface is measured by thermocouples of diameter 1 mm mounted in walls of heat-exchange pipes. Velocity and temperature fields in a high-temperature HLMC flow are measured by special sensors placed in the flow cross section between rows of heat-exchange pipes. Heat transfer characteristics and temperature and velocity fields in a high-temperature lead coolant flow are studied in the following operating conditions: the lead temperature is t = 450–500 °C, the thermodynamic activity of oxygen is a = 10−5–100, and the coolant flow rate through the experimental setup is Q = 3–6 m3/h, which corresponds to coolant flow velocities of V = 0.4–0.8 m/s. Integrated experimental studies of characteristics of the heat transfer that occurs when the lead coolant transversely or obliquely flows around pipes have been carried out for the first time and the dependences Nu = f(Pe) for controlled content of thermodynamically active oxygen impurity and sediments of impurities have been obtained. It is assumed that the obtained experimental data on distribution of velocity and temperature fields in a HLMC flow will permit to study heat transfer processes and to use them for developing program codes for engineering calculations of heat exchange surfaces (steam generators) with a HLMC flow around them.

Author(s):  
Aleksei Chernysh ◽  
Mikhail Iarmonov ◽  
Kirill Makhov ◽  
A. V. Beznosov

The process of heat transfer in a heavy liquid-metal coolant (HLMC) cross-flow around heat-transfer tubes is not yet thoroughly studied. Therefore, it is of great interest to carry out experimental studies for determining the heat transfer characteristics in a lead coolant cross-flow around tubes. It is also interesting to explore the velocity and temperature fields in a HLMC flow. To achieve this goal, experts of the R.E. Alekseev Nizhny Novgorod State Technical University performed the work aimed at the experimental determination of the temperature and velocity fields in high-temperature lead coolant cross-flows around a tube bundle. The experimental studies were carried out in a specially designed high-temperature liquid-metal facility. The experimental facility is a combination of two high-temperature liquid-metal setups, i.e., FT-2 with a lead coolant and FT-1 with a lead-bismuth coolant, united by an experimental site. The experimental site is a model of the steam generator of the BREST reactor facility. The heat-transfer surface is an in-line tube bank of a diameter of 17×3.5 mm, which is made of 10H9NSMFB ferritic-martensitic steel. The temperature of the heat-transfer surface is measured with thermocouples of a diameter of 1 mm being installed in the walls of heat-transfer tubes. The velocity and temperature fields in a high-temperature HLMC flow are measured with special sensors installed in the flow cross section between the rows of heat-transfer tubes. The characteristics of heat transfer and velocity fields in a lead coolant flow were studied in different directions of the coolant flow: the vertical (“top-down” and “bottom-up” [1]) and the horizontal ones. The studies were conducted under the following operating conditions: the temperature of lead was t=450–500°C, the thermodynamic activity of oxygen was a=10−5−100, and the lead flow through the experimental site was Q = 3–6 m3/h, which corresponds to coolant velocities of V = 0.4–0.8 m/s. Comprehensive experimental studies of the characteristics of heat transfer in a lead coolant cross-flow around tubes have been carried out for the first time and the dependences NU = f(Pe) for a controlled and regulated content of the thermodynamically active oxygen impurity and sediments of impurities have been obtained. The effect of the oxygen impurity content in the coolant and characteristics of protective oxide coatings on the temperature and velocity fields in a lead coolant flow is revealed. This is because the presence of oxygen in the coolant and oxide coatings on the surface, which restrict the liquid-metal flow, leads to a change in the characteristics of the wall-adjacent region. The obtained experimental data on the distribution of the velocity and temperature fields in a HLMC flow permit studying the heat-transfer processes and, on this basis, creating program codes for engineering calculations of HLMC flows around heat-transfer surfaces.


2015 ◽  
Vol 1 (4) ◽  
Author(s):  
Aleksei Chernysh ◽  
Mikhail Iarmonov ◽  
Kirill Makhov ◽  
Aleksandr Beznosov

The process of heat transfer in a heavy liquid-metal coolant (HLMC) cross-flow around heat-transfer tubes has not been thoroughly studied yet. Therefore, it is of great interest to carry out experimental studies for determining the heat-transfer characteristics in lead coolant cross-flow around tubes. It is also interesting to explore the velocity and temperature fields in an HLMC flow. To achieve this goal, experts of the R.E. Alekseev Nizhny Novgorod State Technical University performed work aimed at experimental determination of the temperature and velocity fields in high-temperature lead coolant cross-flows around a tube bundle. The experimental studies were carried out in a specially designed high-temperature liquid-metal facility. The experimental facility is a combination of two high-temperature liquid-metal setups, i.e., FT-2 with a lead coolant and FT-1 with a lead-bismuth coolant, combined by an experimental site. The experimental site is a model of the steam generator of the BREST reactor facility. The heat-transfer surface is an in-line tube bank of diameter 17 mm and wall thickness of 3.5 mm, which is made of 10H9NSMFB ferritic–martensitic steel. The temperature of the heat-transfer surface is measured with thermocouples of diameter 1 mm installed in the walls of heat-transfer tubes. The velocity and temperature fields in a high-temperature HLMC flow are measured with special sensors installed in the flow cross-section between rows of heat-transfer tubes. The characteristics of heat transfer and velocity fields in a lead coolant flow were studied in different directions of the coolant flow: the vertical (“top-down” and “bottom-up” (Beznosov et al., 2013, “Experimental Studies of Thermal Hydraulics of a HLMC Flow Around Heat transfer Surfaces,” Proceedings of the 21st International Conference on Nuclear Engineering, ICONE21, Paper No. ICONE21-15248)) and the horizontal directions. The studies were conducted under the following operating conditions: the temperature of lead was t=450–500°C, the thermodynamic activity of oxygen was a=10−5–100, and the lead flow through the experimental site was Q=3–6  m3/h, which corresponds to coolant velocities of V=0.4–0.8  m/s. Comprehensive experimental studies of the characteristics of heat transfer in a lead coolant cross-flow around tubes have been carried out for the first time, and the dependences Nu=f(Pe) for a controlled and regulated content of the thermodynamically active oxygen impurity and sediments of impurities have been obtained. The effect of the oxygen impurity content in the coolant and characteristics of protective oxide coatings on the temperature and velocity fields in a lead coolant flow have been revealed. This is because the presence of oxygen in the coolant and oxide coatings on the surface, which restricts the liquid-metal flow, leads to a change in the characteristics of the wall-adjacent region. The obtained experimental data on the distribution of the velocity and temperature fields in an HLMC flow permit studying the heat-transfer processes, and on this basis, create program codes for engineering calculations of HLMC flows around heat-transfer surfaces.


Author(s):  
Alexander Pereselkov ◽  
Olga Kruglyakova

When the casting roller is cooled or heated in the preconditioning chamber the water is supplied to its surface by flat-jet nozzles. The visual inspection of the model of the casting roller showed that a considerable part of it can be covered with the water film spreading from sprinkling zones. It was established that the heat conductivity in the roller body is considered to be a crucial thermal preparation factor in the conjugate heat-exchange problem for the roller of a large diameter at Bio criterion values exceeding 20. Hence, it is sufficient to provide an essential level of the heat transfer that corresponds to the heat transfer coefficient of 2000 W/(m2∙K) to provide appropriate operating conditions for the thermal preparation of the roller. The conditions are also met in sprinkling zones. Due to this fact this scientific paper studies the heat exchange conditions under the water film that spreads between the adjacent sprinkling zones. A range of changes in the flow rate of the spreading water film was determined experimentally. The conditions of heat exchange between the surface of alpha-calorimeter and the water film were analyzed depending on its flow rate and the heat meter surface temperature. A generalized correlation equation was derived. It was established that the heat exchange intensity in sprinkling zones and under the spreading water film meets technological roller treatment conditions in the preconditioning chambers. The obtained research data can be used for the rational arrangement of the collectors and flat-jet nozzles in casting roller preconditioning chambers to reduce the cold and hot water consumption and cut down operating costs.


Author(s):  
Wei Huang ◽  
Eric Million ◽  
Kelvin Randhir ◽  
Joerg Petrasch ◽  
James Klausner ◽  
...  

Abstract An axisymmetric model coupling counter-current gas-solid flow, heat transfer, and thermochemical redox reactions in a moving-bed tubular reactor was developed. The counter-current flow enhances convective heat transfer and a low oxygen partial pressure environment is maintained for thermal reduction within the reaction zone by using oxygen depleted inlet gas. A similar concept can be used for the oxidation reactor which releases high-temperature heat that can be used for power generation or as process heat. The heat transfer model was validated with published results for packed bed reactors. After validation, the model was applied to simulate the moving-bed reactor performance, through which the effects of the main geometric parameters and operating conditions were studied to provide guidance for lab-scale reactor fabrication and testing.


Author(s):  
O. O. Novozhilova ◽  
A. V. Beznosov ◽  
S. Yu. Savinov ◽  
M. A. Antonenkov

Results of the experimental studies of the heat exchange to the lead heat-transfer agent in the annular clearance in the circulation contour with the controlled and operated processes of mass exchange and mass transfer of the oxygen content are presented. And results of experimental research of lead-bismuth heat-carrier stream velocity structure at a varied content of oxygen content are presented.


Atomic Energy ◽  
2005 ◽  
Vol 98 (3) ◽  
pp. 170-176 ◽  
Author(s):  
A. V. Beznosov ◽  
S. S. Pinaev ◽  
D. V. Davydov ◽  
A. A. Molodtsov ◽  
T. A. Bokova ◽  
...  

Author(s):  
Mazidah Mior Zakuan Azmi ◽  
Anvarjon Ahmedov ◽  
Farah Saleena Taip

Rapid airflow in oven will influence the heat transfer in baking process therefore the purpose of this study is to experimentally and numerically investigate the effects of operating conditions on the heat transfer mechanism and volume expansion during baking. Cakes are baked in an air fryer and convection oven with constant speed 5.11 m/s and 0.88 m/s respectively at 150, 160, 170 °C in different baking times. A heat transfer model was defined to describe the influence of baking temperature on internal cake temperature by Fourier’s law. It was observed that the presence of rapid airflow (air fryer) and increment in oven temperature yielded an increase in volume expansion but produced a less moist product. Cakes baked in the presence of rapid airflow at 150 °C were moister but with little volume expansion in the cakes compared to convection oven-baked cakes. Significant correlation between the numerical models with experimental temperature profiles were recorded during complete cake baking process.


2020 ◽  
Vol 44 (3) ◽  
pp. 74-79
Author(s):  
Robert Smusz ◽  
Joanna Wilk ◽  
Paweł Bałon

AbstractThis article presents the results of the numerical investigation of the thermal stratification in the hot water storage tank. The exchanger consists of three tube coils that are immersed in the storage tank of hot water. Two coils—lower and upper—are designed to warm the water in the tank using the water as a heating medium. Another coil—uses the refrigerant for the waste heat transfer. The temperature stratification device is mounted in the thermal storage tank. The device’s task is to improve the thermal stratification level of heated water. The performed numerical simulations allowed us to obtain the temperature and velocity fields in the storage tank under the conditions of the work of coils filled with water. Calculations were made in the case of the use of the stratification device under the operating conditions of the upper and lower coils with water.


Author(s):  
A. V. Ovsyannik ◽  
E. N. Makeeva

The results of experimental research of heat exchange under the nucleate boiling of refrigerants R404a, R407c and R410a on the tubes with capillary-porous coating are presented. Experimental studies were carried out with the aid of an experimental installation in conditions of a large volume at pressures of saturation pн = 0.9–1.4 MPa and densities of the heat flux q = 5–35 kW/m2. For the first time the criterion equation for the calculation of the intensity of heat transfer during evaporation of ozone safe refrigerants on surfaces with high thermal conductivity sintered capillary-porous coating was obtained. Experimental data are summarized satisfactorily in a wide range of parameters of the porous layer, i.e. the pressure (pн = 0.9–1.4 MPa) and heat loads (q = 5–35 kW/m2). The ratio makes us possible to calculate the heat transfer coefficients within ±20 %. The dependence can be used in engineering calculations of the characteristics of the heat exchangers of the evaporative type. The coefficient of heat transfer during boiling of refrigerants on the investigated surfaces with the sintered capillary-porous coating, 4 times higher than on a smooth one and 1.5 times higher than on the finned surface, that allows us to come to a conclusion about the advantage of porous coatings. Boiling in capillary-porous coating leads to a decrease in weight and size of the installations due to the heat exchange intensification and the size of the tubes smaller as compared to the size of the finned ones.


2022 ◽  
pp. 15-26
Author(s):  
Stanislav Tkachenko ◽  
Olha Vlasenko ◽  
Nataliia Rezydent ◽  
Dmytro Stepanov ◽  
Nataliia Stepanova

Experimental studies of the non-stationary heat exchange in the system «environment I – body II» have been carried out. It is established that in the body II, which consists of the fluid and thin-walled metal envelope, the characteristic features of the regular thermal mode occur, i.e., cooling (heating) rate of the body II- m = const; heat transfer coefficient between the water (environment I) and body II is practically stable α1 = const; uneven temperatures distribution coefficient in the body II ψ = const. This new notion of the heat transfer regularities in the body II is planned to apply for further development of the experimental-calculation method for the forecasting of the heat exchange intensity in the compound fluid media with limited information regarding thermophysical and rheological properties.


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