Experimental Studies on Flexure Pivot Tilting Pad Gas Bearings With Pad Radial Compliance

Author(s):  
Kyuho Sim ◽  
Aaron Rimpel ◽  
Daejong Kim

This paper presents experimental studies on imbalance responses of a rotor supported by two flexure pivot tilting pad gas bearings with radial compliance. The radial compliance was aimed to accommodate large rotor centrifugal growth inherent with high speed operation. Frequency-dependent rotordynamic force coefficients calculated from developed software were used to predict critical speeds and onset speed of instability and compared with experimental results. Two results show very good agreement.

Author(s):  
Adolfo Delgado ◽  
Mirko Librashi ◽  
Giuseppe Vannini

The dynamic response of a direct lube, 5-pad, rocker-back pivot tilting pad bearing is characterized in a controlled motion (component level) test rig, and in a spin bunker (full system level) using a dummy rotor mounted on two identical bearings. In the component level test, the force coefficients (stiffness, damping, mass) are identified from pseudorandom excitations using a 2-DOF model. N-DOF system including the pad motions has been shown to yield frequency dependent coefficients that warrant the use of asynchronous coefficients for stability analysis in centrifugal compressors. However, experimental results showed that the real part of the dynamic stiffness is well represented as a constant stiffness and mass coefficients while the imaginary part yields a constant damping coefficient (i.e. frequency independent). In the system level test, a dedicated dummy rotor (representative of a high speed centrifugal compressor rotor) is excited by a magnetic shaker throughout a frequency range covering the rotor modes of interest while spinning at constant speed. From the rotor harmonic response the damping of each mode is extracted using a curve-fitting method based on a 1-DOF model for a given set of speeds. The dummy rotor test provides reference values for system logarithmic decrement and further validates the component level test results. The logarithmic decrement prediction using identified bearing force coefficients are in good agreement with the experimental results. In addition, using for prediction identified coefficients in a classical K-C-M or synchronous K-C form yields similar results (within 15%). This indicates that for the given bearing geometry (clearance, offset and size) and operating conditions, synchronously reduced force coefficients are adequate for stability analysis. Comparison of the identified force coefficients with results from commercially available code yielded reasonable agreement on direct coefficients while some discrepancies are highlighted on the cross-coupled coefficients.


1981 ◽  
Vol 25 (02) ◽  
pp. 77-89
Author(s):  
Owen F. Hughes

An explicit formula is presented for the design of welded steel plates subjected to uniform lateral pressure, on the basis of a designer-specified level of acceptable permanent set, including that due to welding. The formula is derived from a combination of theoretical and experimental studies and shows good agreement with experimental results. For the convenience of designers the formula is also given in the form of design curves. The paper also delineates the areas of application of this and other formulas for laterally loaded plating. In brief, the paper shows that for static and quasistatic loads the formula derived herein is more accurate than formulas based on either the pseudo-elastic or the rigid-plastic approach. As the load becomes more dynamic the rigid-plastic approach becomes more appropriate, and for high-speed impact loads the rigid-plastic approach is best. For quasistatic loads, such as slamming, the formula presented herein is somewhat conservative while the rigid-plastic formulas are somewhat optimistic. A similar formula for concentrated loads (such as wheel loads) will be presented in a subsequent paper.


Author(s):  
Deborah A. Wilde ◽  
Luis San Andre´s

Current applications of gas film bearings in high-speed oil-free micro-turbomachinery (<0.4 MW) require calibrated predictive tools to successfully deploy their application to mass-produced systems, for example oil-free turbochargers. The present investigation details the linear rotordynamic analysis of a test rotor supported on externally pressurized gas bearings. Model predictions are compared with the test rotordynamic response determined through comprehensive experiments conducted on a small rotor supported on three lobed hybrid (hydrostatic/hydrodynamic) rigid gas bearings. Predictions for the rotor-bearing system synchronous response to imbalance show good agreement with measurements during rotor coast downs, and manifest a decrease in damping ratio as the level of external pressurization increases. The rotor-bearing eigenvalue analysis forwards natural frequencies in accordance with the measurements, and null damping ratios evidence the threshold speeds of rotordynamic instability. Estimated whirl frequency ratios are typically 50% of rotor speed, thus predicting sub synchronous instabilities at lower rotor speeds than found experimentally when increasing the magnitude of feed pressurization. Rationale asserting the nature of the discrepancies calls for further analysis.


1968 ◽  
Vol 90 (4) ◽  
pp. 818-828 ◽  
Author(s):  
S. F. Murray ◽  
M. B. Peterson

This paper is concerned with the sliding contact problems encountered in tilting pad gas bearings operating at temperatures up to 1400 deg F. Both the pivots and the bearing surfaces are considered. Short time experimental evaluations of pivot damage are summarized. The results of start-stop and high-speed rub tests on a single tilting pad hydrodynamic bearing are also described. Based on the results obtained to date, damage-resistant coatings are available for use on the bearing surfaces at high temperature. There are also suitable pivot materials, but the pivot must be properly designed to minimize slip in the contact area.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Yang Lihua ◽  
Qi Shemiao ◽  
Yu Lie

Tilting-pad gas bearings are widely used in high-speed rotating machines due to their inherent stability characteristics. This paper advances the analytical method for prediction of the dynamic performances of tilting-pad gas bearings. The main advantage of the analytical method is that the complete set of dynamic coefficients of tilting-pad gas bearings can be obtained. The predictions show that the perturbation frequency has the strong effects on the dynamic coefficients of gas bearings. In general, at lower perturbation frequency, the equivalent direct stiffness coefficients increase with frequency, whereas equivalent direct damping coefficients dramatically reduce. For higher perturbation frequency, the dynamic coefficients are nearly independent of the frequency. Moreover, the equivalent dynamic coefficients of four-pad tilting-pad gas bearing obtained by the method in this paper are in good agreement with those obtained by Zhu and San Andres [(2007), “Rotordynamic Performance of Flexure Pivot Hydrostatic Gas Bearings for Oil-Free Turbomachinery,” ASME J. Eng. Gas Turbines Power, 129(4), pp. 1020–1027] in the published paper. The results validate the feasibility of the method presented in this paper in calculating the dynamic coefficients of gas-lubricated tilting-pad bearings.


2012 ◽  
Vol 166-169 ◽  
pp. 2924-2928
Author(s):  
Ming Jin Chu ◽  
Yufeng Zhang ◽  
Zhi Juan Sun

Experimental studies showed that vertical cracks appeared along the cold-formed steel or the steel sheet on the adaptive-slit shear walls when the wall was subjected to horizontal earthquake loading, and the adaptive-slit shear wall experienced the loading process from the whole wall section to the slitted wall section. So the appearance and development of the vertical cracks can reflect the seismic behavior of adaptive-slit shear walls. According to the mechanical characteristics of the adaptive-slit shear walls, this paper proposed a method to calculate the cracking load. It is found that the calculated results has a good agreement with the experimental results.


1988 ◽  
Vol 140 ◽  
Author(s):  
J. J. Au ◽  
M. W. Corcoran ◽  
J.-Y. Yung

AbstractThe scuffing resistance of materials under lubricated high-speed sliding was analyzed based on the thermalelastic instability (TEl) model. The model was used to select and rank scuffing-resistant materials.The scuffing resistance was also determined experimentally by the Falex 6 thrust washer wear tests. There was good agreement between the experimental results and the analytical predictions.


1997 ◽  
Vol 119 (4) ◽  
pp. 776-780 ◽  
Author(s):  
H. Hashimoto

This paper describes an applicability of modified Reynolds equation considering the combined effects of turbulence and surface roughness, which was derived by Hashimoto and Wada (1989), to high-speed journal bearing analysis by comparing the theoretical results with experimental ones. In the numerical analysis of modified Reynolds equation, the nonlinear simultaneous equations for the turbulent correction coefficients are greatly simplified to save computation time with a satisfactory accuracy under the assumption that the shear flow is superior to the pressure flow in the lubricant films. The numerical results of Sommerfeld number and attitude angle are compared with the experimental results to confirm the applicability of the modified Reynolds equation in the case of two types of bearings with different relative roughness heights. Good agreement was obtained between theoretical and experimental results.


Author(s):  
Adolfo Delgado ◽  
Giuseppe Vannini ◽  
Bugra Ertas ◽  
Michael Drexel ◽  
Lorenzo Naldi

This paper presents the identification of the rotordynamic force coefficients for a direct lubrication five-pad and four-pad tilting pad bearing. The bearing is 110 mm in diameter with an L/D of 0.4. The experiments include load-on-pad (LOP) and load-between-pad (LBP) configurations, with a 0.5 and 0.6 pivot offset, for rotor speeds ranging from 7500 rpm to 15000 rpm. The bearing force coefficients are identified from multiple frequency excitations (20 to 300 Hz) exerted on the bearing housing by a pair of hydraulic shakers, and are presented as a function of the excitation frequency, rotor speed, for a 300 kPa unit load. The experimental results also include temperatures at the trailing edge of three pads. The direct force coefficients, identified from curve-fits of the complex dynamic stiffness, are frequency independent if considering an added mass term much smaller than the test device modal mass. The force coefficients from the four-pad bearing load-between-pad configuration show similar coefficients in the loaded and orthogonal direction. On the other hand, as expected, the five-pad bearing load-on-pad shows larger coefficients (∼25%) in the loaded direction. The maximum pad temperature recorded for the 0.5 pivot offset configurations are up to 20° C higher than those associated to the 0.6 offset configuration. Results from a predictive code are within 50% of the experimental results for the direct stiffness coefficients and within 30% for the direct damping coefficients.


1973 ◽  
Vol 60 (4) ◽  
pp. 703-719
Author(s):  
P. Savic ◽  
J. D. Allan ◽  
G. P. Van Blokland

Water jets are produced by vertically accelerating a rotating cone partially filled with water. It is shown that the acceleration of the parabolic meniscus results in a motion similar to that observed in a shaped explosive charge (Monroe jet). Acceleration of the cone is effected by means of an inductive electromagnetic accelerating device (conical pinch) whose theory is developed in terms of the WKB approximation. A second-order inviscid theory for the motion of the fluid in the cone in terms of the Penney-Price linearization procedure is presented and it is shown that good agreement for the jet head velocity can be achieved for low velocities. At higher velocities, experimental results appear to lag behind the theoretical ones, probably owing to the dispersal of the jet head through viscous drag with the surrounding atmosphere. The shape of the jet at early times is well represented by first-order theory.


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