A Comparison Between Three- and Two-Dimensional Thermal Finite Element Analysis of the Gas Metal Arc Welding Process

2003 ◽  
Author(s):  
Mohammad S. Davoud ◽  
Xiaomin Deng
Keyword(s):  
Finite Element ◽  
3D Model ◽  
Gas Metal Arc Welding ◽  
Welding Process ◽  
Element Model ◽  
Transient Temperature ◽  
Two Dimensional ◽  
Element Analysis ◽  
Cross Sectional ◽  
2D Model

Predictions of transient temperature distributions in welding can help the selection of welding process parameters that minimize residual stresses. A three-dimensional (3D) thermal finite element model of bead-on-plate gas metal are welding (GMAW) is presented and is used to evaluate a cross-sectional, two-dimensional (2D) counterpart model. While the thermomechanical problem of welding is 3D in nature, it is shown that the 2D model can provide temperature field predictions comparable to those of the 3D model, even though the 2D model tends to predict peak temperatures higher than those of the 3D model. Both types of model predictions are compared to welding test measurements.

Distortion Prediction of Welded Thin Plate Lap Joints by Finite Element Analysis and Experiment

2019 ◽  
Vol 796 ◽  
pp. 175-182
Author(s):  
Mohamad Nizam Ayof ◽  
Ruzaini Mohd Nawi ◽  
Nur Izan Syahriah Hussein ◽  
Nor Zulaikha Zainol
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Gas Metal Arc Welding ◽  
Three Dimensional ◽  
Welding Process ◽  
Element Model ◽  
Lap Joints ◽  
Lap Joint ◽  
Element Analysis ◽  
Metal Arc Welding

Welding process is an efficient joining process of metals that is achieved by gas metal arc welding (GMAW) process. Localized heating during welding process can result in distortion of the welded plate. The estimation of magnitude and distribution of distortion are important to maintain the quality of products. Finite element method is implemented to investigate the distortions behavior of thin steel plate, cold rolled (SPCC) material in lap joint using GMAW process. A three-dimensional, two-step thermomechanical finite element model study was applied to analyze and evaluate distortion behavior in lap joint. The result of distortion from finite element analysis (FEA) was compared to experimental data to validate the accuracy of the method.

Elasto-Plastic Coupled Temperature-Displacement Finite Element Analysis of Two-Dimensional Rolling-Sliding Contact With a Translating Heat Source

1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn
Keyword(s):  
Finite Element ◽  
Half Space ◽  
Plastic Material ◽  
Element Model ◽  
Rolling Contact ◽  
Two Dimensional ◽  
Element Analysis ◽  
Element Mesh ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.

Finite Element Modeling of Hybrid Friction Diffusion Welding of Tube-Tubesheet Joints

2019 ◽  
Author(s):  
Fadi Al-Badour
Keyword(s):  
Finite Element ◽  
Carbon Steel ◽  
Flow Behavior ◽  
Welding Process ◽  
Element Model ◽  
Processing Parameters ◽  
Steel Tube ◽  
Diffusion Welding ◽  
Steel Shell ◽  
Element Analysis

Abstract Hybrid Friction Diffusion Bonding (HFDB) is a solid-state welding process that proved its capability of producing sound tube-tubesheet joints, but with limitations on tube thickness (up to 1mm) and tube-tubesheet materials. In the petrochemical industry, there is a great demand for the use of carbon steel shell and tube heat exchangers. To investigate the feasibility of HFDB techniques in joining thicker tube (i.e 2.1 mm) on tubesheet joint, a three-dimensional thermo-mechanical finite element model (FEM) was developed and solved using ABAQUS (commercial finite element analysis (FEA) software). The model was used to predict the temperature distribution and developed stresses during and after welding. The model considered temperature dependent material properties while Johnson-cook model was used to govern material plastic flow behavior. In this paper,19 mm (¾ in) ASTM 179 cold-drawn carbon steel tube into an ASTM A516 Grade 70 tubesheet joints was simulated. Results are validated based on temperature measurements, which was found in good agreement with experimental results. The developed model can be used to optimize processing parameters (i.e. tool rotational speed, dwell time “holding time”, and forging force.. etc) and study their effect on material flow and developed stresses.

Process Characterization of Sheet Metal Spinning by Means of Finite Elements

2007 ◽  
Vol 344 ◽  
pp. 637-644 ◽  
Author(s):  
Gerd Sebastiani ◽  
Alexander Brosius ◽  
Werner Homberg ◽  
Matthias Kleiner
Keyword(s):  
Finite Element ◽  
Sheet Metal ◽  
Flexible Manufacturing ◽  
Theoretical Models ◽  
Element Model ◽  
Axially Symmetric ◽  
Element Analysis ◽  
Cross Sectional ◽  
Process Characterization ◽  
Metal Spinning

Sheet Metal Spinning is a flexible manufacturing process for axially-symmetric hollow components. While the process itself is already known for centuries, process planning is still based on undocumented expertise, thus requiring specialized craftsmen for new process layouts. Current process descriptions indicate a vast scope of different dynamic influences while the underlying mechanical model uses a simple static approach. Thus, a 3D Finite Element Model of the process has been set up at IUL in order to analyze the process in detail, providing online as well as cross sectional data of the specimen formed. Within the scope of this article, the results of the above mentioned Finite Element Analysis (FEA) are presented and discussed with respect to the qualitative stress distributions introduced in the existing theoretical models. Main emphasis of this paper is set on a discussion of the qualitative stress distribution, which is, to the current state, only known in theory.

Finite Element Analysis of Frame of Dump Truck

2015 ◽  
Vol 733 ◽  
pp. 591-594
Author(s):  
Yong Zhen Zhu ◽  
Kuo Yang ◽  
Qi Yang ◽  
Yun De Zhao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
3D Model ◽  
Element Model ◽  
Dump Truck ◽  
Stress Distributions ◽  
Improved Method ◽  
Element Analysis ◽  
Finite Element Software ◽  
The Finite Element Model

The CAD software was used to establish 3D model of frame of dump truck, and the finite element model was established through Hyper Mesh. The stress distributions of the frame in vertical accelerating, turning, twisting and climbing conditions were computed through finite element software when the dump truck was loaded 80t. The result is consistent with the actual situation of the frame, which proved that the approach of finite element analysis is feasible. And we proposed the improved method of the frame according to finite element results.

Finite Element Analysis of Effects of Preheating and Postweld Heat Treatment on Residual Stress in Pipe Welding

2011 ◽  
Vol 314-316 ◽  
pp. 428-431 ◽  
Author(s):  
Hui Du ◽  
Dong Po Wang ◽  
Chun Xiu Liu ◽  
Hai Zhang
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Finite Element ◽  
Stress Distribution ◽  
Welding Process ◽  
Postweld Heat Treatment ◽  
Element Model ◽  
Element Analysis ◽  
Pipe Welding ◽  
Postweld Heat

To simulate preheating and postweld heat treatment of Q345 steel pipe welding, the finite element model was established. The welding process was simulated by method of the ANSYS element birth and death technique. In this paper, to obtain the distribution of the temperature field and stress field in different situations, preheating processes with two different values of temperature and postweld heat treatment process were simulated respectively. The results show that preheating can homogenize residual stress distribution of the weldment and decrease the residual stress. The heat treatment reduces the residual stress in inner and outer walls by 24% and 70% respectively and the stress distribution is more even and stress concentration is reduced.

scholarly journals Design and electromagnetic analysis of switched reluctance linear generator in electric vehicle

2021 ◽  
Vol 2108 (1) ◽  
pp. 012016
Author(s):  
Jieyu Liu ◽  
Ye Tang ◽  
Wenyu Cheng ◽  
Changpeng Li
Keyword(s):  
Finite Element ◽  
3D Model ◽  
Structural Characteristics ◽  
Three Dimensional ◽  
Two Dimensional ◽  
Dimensional Model ◽  
Element Analysis ◽  
Switched Reluctance ◽  
Linear Generator ◽  
Simulation Results

Abstract The structural characteristics and basic design requirements of design of switched reluctance linear generator are introduced. According to the general principles and design experience of electromechanical design, the dimension of design of switched reluctance linear generator is determined, and the two-dimensional and three-dimensional static finite element models of design of switched reluctance linear generator are established in Flux 2D and Flux 3D respectively. By comparing the simulation results of the two-dimensional model and the three-dimensional model, it is found that the difference between the real simulation results of the 2D model and the 3D model is small, and the calculation time cost of the 2D finite element simulation is much lower than that of the 3D model. Therefore, the subsequent work of this paper adopts the 2D finite element model. Finally, the static electromagnetic field and electromagnetic characteristics of the design of switched reluctance linear generator are analyzed by finite element analysis.

Three-Dimensional Reconstruction of Three Real Roots Included Periodontal Ligament and Implant Study

2014 ◽  
Vol 575 ◽  
pp. 931-934
Author(s):  
Qi Wang ◽  
Ling Chen ◽  
Zhong Zhang ◽  
Xing Hua Niu
Keyword(s):  
Finite Element ◽  
Periodontal Ligament ◽  
Three Dimensional ◽  
Element Model ◽  
Imaging Method ◽  
Element Analysis ◽  
Cross Sectional ◽  
The Real ◽  
Engineering Software ◽  
Ct Data

To investigate the periodontal ligament contains the real root of the three model cases, a combination of different implant and tooth variation of the stress distribution for the subsequent three root implant biomechanics analysis provides digital models. Methods: Mimics and Geomagic reverse engineering software for digital imaging method to obtain CT data processing. And the use of UG assembled in ANSYS workbench in finite element analysis. Results: A consistent with the real situation of three tooth root finite element model which contains periodontal ligament, and found that with the dental implant junction with the cross-sectional area decreases, where the stress amplitude fluctuations increases.

Investigation into the Effect of the Nut Thread Run-Out on the Stress Distribution in a Bolt Using the Finite Element Method

2003 ◽  
Vol 125 (3) ◽  
pp. 527-532 ◽  
Author(s):  
J. W. Hobbs ◽  
R. L. Burguete ◽  
E. A. Patterson
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Stress Distribution ◽  
Three Dimensional ◽  
Element Model ◽  
Two Dimensional ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Dimensional Models ◽  
Three Dimensional Models

By means of comparing results from finite element analysis and photoelasticity, the salient characteristics of a finite element model of a nut and bolt have been established. A number of two-dimensional and three-dimensional models were created with varying levels of complexity, and the results were compared with photoelastic results. It was found that both two-dimensional and three-dimensional models could produce accurate results provided the nut thread run-out and friction were modeled accurately. When using two-dimensional models, a number of models representing different positions around the helix of the thread were created to obtain more data for the stress distribution. This approach was found to work well and to be economical.

Comparison of Two-Dimensional and Three-Dimensional Thermal Models of the LENS® Process

2008 ◽  
Vol 130 (10) ◽  
Author(s):  
H. Yin ◽  
L. Wang ◽  
S. D. Felicelli
Keyword(s):  
Thermal Behavior ◽  
Molten Pool ◽  
3D Model ◽  
Dynamic Control ◽  
Three Dimensional ◽  
Element Model ◽  
Two Dimensional ◽  
3D Effects ◽  
Net Shaping ◽  
2D Model

A new two-dimensional (2D) transient finite element model was developed to study the thermal behavior during the multilayer deposition by the laser engineered net shaping rapid fabrication process. The reliability of the 2D model was evaluated by comparing the results obtained from the 2D model with those computed by a previously developed three-dimensional (3D) model. It is found that the predicted temperature distributions and the cooling rates in the molten pool and its surrounding area agree well with the experiment data available in literature and with the previous results calculated with the 3D model. It is also concluded that, for the geometry analyzed in this study, the 2D model can be used with good accuracy, instead of the computationally much more expensive 3D model, if certain precautions are taken to compensate for the 3D effects of the substrate. In particular, a 2D model could be applied to an in situ calculation of the thermal behavior of the deposited part during the fabrication, allowing dynamic control of the process. The 2D model is also applied to study the effects of substrate size and idle time on the thermal field and size of the molten pool.

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