Study of the Effect of Hole Clearance and Thread Fit on the Self-Loosening of Threaded Fasteners

Author(s):  
Sayed A. Nassar ◽  
Basil A. Housari

This study provides an experimental and theoretical investigation of the effect of hole clearance and thread fit on the self-loosening of tightened threaded fasteners that are subjected to a cyclic transverse service load. An experimental procedure and test set up are developed in order to collect real-time data on the rate of clamp load loss per cycle as well as the loosening rotation of the bolt head. Three levels of hole clearance are investigated; namely, 3%, 6%, and 10% of the bolt nominal diameter. For the commonly used 2A thread fit for a selected bolt size, three classes of the nut thread fit are considered; namely, 1B, 2B, and 3B. A simplified mathematical model is used for the analytical investigation of the effect of the hole clearance and thread fit on threaded fasteners self-loosening. The experimental and theoretical results are presented and discussed.

2006 ◽  
Vol 129 (6) ◽  
pp. 586-594 ◽  
Author(s):  
Sayed A. Nassar ◽  
Basil A. Housari

This study provides an experimental and theoretical investigation of the effect of hole clearance and thread fit on the self-loosening of tightened threaded fasteners that are subjected to a cyclic transverse service load. An experimental procedure and test setup are developed in order to collect real-time data on the rate of clamp load loss per cycle as well as the loosening rotation of the bolt head. Three levels of hole clearance are investigated; namely, 3%, 6%, and 10% of the bolt nominal diameter. For the commonly used 2A thread fit for a selected bolt size, three classes of the nut thread fit are considered; namely, 1B, 2B, and 3B. A simplified mathematical model is used for the analytical investigation of the effect of the hole clearance and thread fit on threaded fasteners self-loosening. The experimental and theoretical results are presented and discussed.


Author(s):  
Basil A. Housari ◽  
Sayed A. Nassar

This study provides an experimental and theoretical investigation of the effect of the bearing friction coefficient and the thread friction on the self-loosening of threaded fasteners that are subjected to cyclic transverse service loads. Coating and lubrication affect the thread and the underhead friction of the fastener, which affects the loosening rate when it is subjected to transverse loads. A mathematical model was developed to evaluate the self-loosening behavior in threaded fasteners when subjected to cyclic transverse loads. An experimental procedure and test set up are designed in order to collect real-time data on the rate of preload loss per cycle as well as the rotational angle of the bolt head during its gradual loosening. The values of the coefficients of friction under the bolt head and between the threads were changed in the mathematical model to monitor their effect on the loosening rate. Experimentally, the friction coefficients are modified by changing the coating or the lubrication applied to the fasteners. One coating and one solid film lubricant are used, namely, phosphate and oil coating and Olefin and Molydisulfide lubricated bolts. The theoretical and experimental results are presented and discussed.


Author(s):  
Amro M. Zaki ◽  
Sayed A. Nassar

This paper experimentally investigates the effect of coating thickness on the thread, bearing friction coefficients and torque-tension relationship in threaded fasteners. The torque-tension relationship is highly sensitive frictional changes. Two different coating thicknesses are investigated using two bolt sizes; realtime test data is collected for two ranges of bolt tension. The experimental set up collects real-time data on the tightening torque, bolt tension, and the corresponding reaction torque. Test data is used for calculating the thread and bearing friction coefficients, as well as the overall torque-tension relationship for two different coating thicknesses. The study would provide an insight into the variation of the torque-tension relationship which is a key factor that significantly affect the reliability and safety of bolted assemblies in many mechanical and structural applications.


2007 ◽  
Vol 129 (4) ◽  
pp. 484-494 ◽  
Author(s):  
Basil A. Housari ◽  
Sayed A. Nassar

This study provides a theoretical and experimental investigation of the effect of the thread and bearing friction coefficients on the self-loosening of threaded fasteners that are subjected to cyclic transverse loads. The friction coefficients are varied by using different types of coating and lubrication. A phosphate and oil coating and an olefin and molydisulfide solid film lubricant are used on the bolts tested. A mathematical model is developed to evaluate the self-loosening behavior in threaded fasteners when subjected to cyclic transverse loads. An experimental procedure and test setup are proposed in order to collect real-time data on the loosening rate (rate of clamp load loss per cycle) as well as the rotational angle of the bolt head during its gradual loosening. The experimental values of the friction coefficients are used in the mathematical model to monitor their effect on the theoretical results for the loosening rate. Experimentally, the friction coefficients are modified by changing the coating or the lubrication applied to the fasteners. The theoretical and experimental results are presented and discussed.


2007 ◽  
Vol 11 (6) ◽  
pp. 623-627 ◽  
Author(s):  
Mariângela Amendola ◽  
Marlene R. Queiroz

In this work two mathematical methodologies to solve the diffusion differential equation related to the banana drying process were used in order to obtain the mass diffusion coefficient value. A simplified mathematical model was considered that was based on Fick's Law, with initial and boundary conditions according to the experimental procedure carried out for banana drying. The first methodology was performed by using an approximation of the analytical solution and the second by using the numerical simulation according to the implicit scheme of the finite difference method. The calculation was carried out by looking for the minimal value of the norm calculated between the experimental data and the theoretical results obtained using different values of the diffusion coefficient. The algorithms associated with these methodologies were implemented with Matlab. The values of the diffusion coefficient according to the first and second methodologies were 1.65 x 10-6 [m² h-1] and 1.58 x 10-6 [m² h-1] respectively, with the associated minimal residual values of 0.0269 and 0.0257.


Author(s):  
S. A. Nassar ◽  
B. A. Housari

A mathematical model and an experimental procedure are presented for studying the self-loosening phenomenon of threaded fasteners that are subjected to cyclic transverse loads. The effect of thread and underhead friction coefficients, the hole clearance, and the frequency and the amplitude of the transverse excitation are investigated. The experimental set up is made of a single-bolt joint, which is subjected to a cyclic transverse displacement or force. For each variable, the drop in the fastener tension and the joint clamp load versus the number of cycles is recorded and analyzed. In the mathematical model, the linear and angular motion of the bolt head is formulated in terms of the system properties and the external cyclic transverse excitation. The mathematical model provides the bolt rotation in the loosening direction, which causes the partial or full loss of the clamp load. An iterative MATLAB code is developed and used for the calculation of tension drop-off in the fastener tension due the self-loosening. Mathematical and experimental results are compared for various levels of system and external loading variables.


Author(s):  
Y K Ahn ◽  
J-Y Ha ◽  
Y-H Kim ◽  
B-S Yang ◽  
M Ahmadian ◽  
...  

This paper presents an analytical and experimental analysis of the characteristics of a squeeze-type magnetorheological (MR) mount which can be used for various vibration isolation areas. The concept of the squeeze-type mount and details of the design of a squeeze-type MR mount are discussed. These are followed by a detailed description of the test set-up for evaluating the dynamic behaviour of the mount. A series of tests was conducted on the prototype mount built for this study, in order to characterize the changes occurring as a result of changing electrical current to the mount. The results of this study show that increasing electrical current to the mount, which increases the yield stress of the MR fluid, will result in an increase in both stiffness and damping of the mount. The results also show that the mount hysteresis increases with increase in current to the MR fluid, causing changes in stiffness and damping at different input frequencies.


Author(s):  
Xianjie Yang ◽  
Sayed Nassar

In an effort to establish a theoretical outline of a criterion for preventing the vibration-induced loosening of preloaded threaded fasteners, this paper provides an experimental and analytical insight into the effect of the initial bolt preload and the excitation amplitude on the self loosening performance of cap screw fastener. A nonlinear model is used for predicting the clamp load loss caused by the vibration-induced loosening of cap screw fasteners under cyclic transverse loading. Experimental verification was conducted on the twisting torque variation and the effect of the preload level and transverse displacement amplitude. Comparison of the experimental and analytical results on the clamp load loss with the number of cycles verifies that the proposed model accurately predicts self-loosening performance.


1960 ◽  
Vol 106 (442) ◽  
pp. 281-287 ◽  
Author(s):  
Irene Martin

Any particular system which is being conditioned is likely to maintain a certain level of background activity throughout the experimental procedure; either of a discontinuous nature, as, for example, with eyeblink, heart rate and respiratory cycle, or continuously, as in the case of basal skin resistance and muscle tonus. This background activity or level of arousal does not remain constant but usually varies in time, presumably as a result of underlying neural excitation or inhibition. It may increase throughout an experiment if the subject becomes highly motivated, as with the gradients of muscle action potentials observed by Bartoshuk (1955), or decrease, if the subject becomes more relaxed and familiar with the set-up, as Duffy and Lacey (1946) found with level of skin conductance.


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