Automated Gaging of Surface Texture on Engine Components

2015 ◽  
Author(s):  
Turker Oktay
Keyword(s):  
Surface Texture ◽  
Combustion Engine ◽  
Surface Preparation ◽  
Target Surface ◽  
Operating Life ◽  
Design Engineers ◽  
Texture Parameters ◽  
Repeatability And Reproducibility ◽  
Engine Components ◽  
Selection Of

Surface texture of engine components such as crankshafts and camshafts is one of the most important factors that determine the performance, efficiency and the operating life of an internal combustion engine. Current practices and the challenges faced by design engineers in specifying the target surface topography to meet these goals have been reviewed. Once specified, the surface texture must be measured fast, accurately and repeatably in the rough environment of an engine manufacturing plant. The key components of an automated skidded surface finish measuring gage designed with these criteria in mind are described in this paper. The gage has 7 axes of motion and 3 stylus probes oriented in the axial and radial directions to take axial and facial measurements on journal and cam lobe surfaces and thrust bearing surfaces. The selection of surface texture parameters to best describe the desired surface texture of these engine components was investigated. The final stage of surface preparation is often the superfinishing process. The measurement gage must be able to provide the sensitivity and repeatability that are required for measuring the finely finished surfaces generated by this process. Typical surface texture results of a superfinishing process achieved on crankshafts are described. The results of a Gage Repeatability and Reproducibility (R&R) study performed on the surface texture measuring gage are presented.

scholarly journals Functional Importance of Surface Texture Parameters

Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5326
Author(s):  
Pawel Pawlus ◽  
Rafal Reizer ◽  
Michal Wieczorowski
Keyword(s):  
Literature Review ◽  
Surface Topography ◽  
Surface Texture ◽  
3D Analysis ◽  
Functional Importance ◽  
Hybrid Functional ◽  
Functional Feature ◽  
Texture Parameters ◽  
Future Challenges ◽  
Selection Of

Areal 3D analysis of surface texture gives more opportunities than a study of 2D profiles. Surface topography evaluation, considered as 3D dimensional analysis in micro or nanoscales, plays an important role in many fields of science and life. Among many texture parameters, those connected with height are the most often used. However, there are many other parameters and functions that can provide additional important information regarding functional behaviour of surfaces in different applications. The knowledge about the functional importance of various surface properties is low. This review tries to fill this gap. Surface texture parameters are presented in various groups: height, spatial, hybrid, functional, feature, and others. Based on experiences of the present authors and literature review, the relationships among various surface parameters and functional properties are described. A proposal of a selection of parameters on the basis of their functional significations is provided. Considerations for future challenges are addressed.

scholarly journals Experimental Models and Correlations between Surface Parameters after Slide Diamond Burnishing

2018 ◽  
Vol 18 (3) ◽  
pp. 123-129 ◽  
Author(s):  
Mieczyslaw Korzynski ◽  
Kazimiera Dudek ◽  
Arkadiusz Palczak ◽  
Bartosz Kruczek ◽  
Paweł Kocurek
Keyword(s):  
Surface Texture ◽  
Experimental Models ◽  
Texture Parameters ◽  
Finishing Process ◽  
Wide Range ◽  
Burnishing Process ◽  
Diamond Burnishing ◽  
Slide Burnishing ◽  
Slide Diamond Burnishing ◽  
Selection Of

Abstract In the paper the set of representative parameters for a comprehensive assessment of the surface texture status after slide burnishing has been proposed. The analysis of correlations between the parameters of the surface texture, obtained by slide diamond burnishing of 317Ti steel has been performed. Correlations have been determined and several groups of surface texture parameters with strong mutual correlations (also parameters uncorrelated with the other) have been selected. For both groups of parameters - representative and uncorrelated - experimental mathematical relations defining influences of the input parameters of slide diamond burnishing on the surface texture parameters have been developed. Also, interaction effects for individual parameters of this finishing process have been disclosed. It has been found that by appropriate selection of input conditions of the slide diamond burnishing process, it is possible to obtain a wide range of states of the surface texture.

Review on Ceramic Application in Automotive Turbocharged Engines

2014 ◽  
Vol 660 ◽  
pp. 219-228 ◽  
Author(s):  
Alias Mohd Nor ◽  
Muhammad Rabiu Abbas ◽  
Srithar Rajoo ◽  
Muhammad Hanafi Md Sah ◽  
Norhayati Ahmad
Keyword(s):  
Combustion Engine ◽  
Thermal Barrier ◽  
Thermal And Mechanical Properties ◽  
Structural Components ◽  
Structural Ceramics ◽  
Barrier Coatings ◽  
Automotive Engine ◽  
Heavy Loads ◽  
Engine Components ◽  
Selection Of

Research on the use of thermal barrier coatings in internal combustion engine had contributed in achieving higher thermal efficiency, improved combustion and reduced emissions of the engine. Low thermal conductivity ceramics can be used to control the temperature distribution and heat flow in high temperature structural components due to its inherent thermal insulation properties. For this reason much has been and is being done on the study and development of ceramics for use in automotive engine components working under severe temperature conditions and heavy loads due to their inherent thermal and mechanical properties. The objective of the study is to review the contributions of structural ceramics in the development and improvement of some of the major automotive engine components working under severe conditions of temperature. It is expected that the study will serve as a useful guide for the selection of materials which can withstand severe conditions of temperature and heavy loads for a novel turbocharger and turbocharged engine applications.

scholarly journals Characterization of the surface of formworks – Influence of the surface energy and surface texture parameters on the demolding forces

2021 ◽  
Vol 272 ◽  
pp. 121947
Author(s):  
Calypso Chadfeau ◽  
Safiullah Omary ◽  
Essia Belhaj ◽  
Christophe Fond ◽  
Françoise Feugeas
Keyword(s):  
Surface Energy ◽  
Surface Texture ◽  
Texture Parameters

scholarly journals Analysis of High-Friction Surface Texture with Respect to Friction and Wear

Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 758
Author(s):  
Cibi Pranav ◽  
Minh-Tan Do ◽  
Yi-Chang Tsai
Keyword(s):  
Friction Coefficient ◽  
Surface Texture ◽  
Safety Concern ◽  
Future Research ◽  
Scanning System ◽  
Novel Approach ◽  
Texture Parameters ◽  
Aggregate Loss ◽  
Friction Surfaces ◽  
The Impact

High Friction Surfaces (HFS) are applied to increase friction capacity on critical roadway sections, such as horizontal curves. HFS friction deterioration on these sections is a safety concern. This study deals with characterization of the aggregate loss, one of the main failure mechanisms of HFS, using texture parameters to study its relationship with friction. Tests are conducted on selected HFS spots with different aggregate loss severity levels at the National Center for Asphalt Technology (NCAT) Test Track. Friction tests are performed using a Dynamic Friction Tester (DFT). The surface texture is measured by means of a high-resolution 3D pavement scanning system (0.025 mm vertical resolution). Texture data are processed and analyzed by means of the MountainsMap software. The correlations between the DFT friction coefficient and the texture parameters confirm the impact of change in aggregates’ characteristics (including height, shape, and material volume) on friction. A novel approach to detect the HFS friction coefficient transition based on aggregate loss, inspired by previous works on the tribology of coatings, is proposed. Using the proposed approach, preliminary outcomes show it is possible to observe the rapid friction coefficient transition, similar to observations at NCAT. Perspectives for future research are presented and discussed.

Measurements and Modeling of Ingress in a New 1.5-Stage Turbine Research Facility

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Marios Patinios ◽  
James A. Scobie ◽  
Carl M. Sangan ◽  
J. Michael Owen ◽  
Gary D. Lock
Keyword(s):  
Theoretical Model ◽  
Gas Turbines ◽  
Test Facility ◽  
Radial Clearance ◽  
Operating Life ◽  
The Core ◽  
Wide Range ◽  
Purge Flow ◽  
Rotor Disk ◽  
Engine Components

In gas turbines, hot mainstream flow can be ingested into the wheel-space formed between stator and rotor disks as a result of the circumferential pressure asymmetry in the annulus; this ingress can significantly affect the operating life, performance, and integrity of highly stressed, vulnerable engine components. Rim seals, fitted at the periphery of the disks, are used to minimize ingress and therefore reduce the amount of purge flow required to seal the wheel-space and cool the disks. This paper presents experimental results from a new 1.5-stage test facility designed to investigate ingress into the wheel-spaces upstream and downstream of a rotor disk. The fluid-dynamically scaled rig operates at incompressible flow conditions, far removed from the harsh environment of the engine which is not conducive to experimental measurements. The test facility features interchangeable rim-seal components, offering significant flexibility and expediency in terms of data collection over a wide range of sealing flow rates. The rig was specifically designed to enable an efficient method of ranking and quantifying the performance of generic and engine-specific seal geometries. The radial variation of CO2 gas concentration, pressure, and swirl is measured to explore, for the first time, the flow structure in both the upstream and downstream wheel-spaces. The measurements show that the concentration in the core is equal to that on the stator walls and that both distributions are virtually invariant with radius. These measurements confirm that mixing between ingress and egress is essentially complete immediately after the ingested fluid enters the wheel-space and that the fluid from the boundary layer on the stator is the source of that in the core. The swirl in the core is shown to determine the radial distribution of pressure in the wheel-space. The performance of a double radial-clearance seal is evaluated in terms of the variation of effectiveness with sealing flow rate for both the upstream and the downstream wheel-spaces and is found to be independent of rotational Reynolds number. A simple theoretical orifice model was fitted to the experimental data showing good agreement between theory and experiment for all cases. This observation is of great significance as it demonstrates that the theoretical model can accurately predict ingress even when it is driven by the complex unsteady pressure field in the annulus upstream and downstream of the rotor. The combination of the theoretical model and the new test rig with its flexibility and capability for detailed measurements provides a powerful tool for the engine rim-seal designer.

Numerical and experimental study on the effect of surface texture with roughness orientation considered under a mixed lubrication state

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Junru Wang ◽  
Quandai Wang ◽  
Yueyan Li ◽  
Meiling Guo ◽  
Pengyang Li ◽  
...  
Keyword(s):  
Surface Texture ◽  
Surface Texturing ◽  
Mixed Lubrication ◽  
Laser Surface ◽  
Geometric Parameters ◽  
Laser Surface Texturing ◽  
Textured Surface ◽  
Asperity Contact ◽  
Content Type ◽  
Texture Parameters

Purpose The purpose of this paper is to investigate the effects of surface texture with roughness orientation considered on tribological properties under a mixed lubrication state numerically and experimentally. Design/methodology/approach Based on the average Reynolds equation and asperity contact model, the impacts of surface texture parameters and roughness orientation on lubrication properties have been calculated using finite difference method. Tin–bronze samples with various prescribed surface texture geometric parameters and roughness orientation were fabricated by laser surface texturing technique, and the tribology performance of the textured surface was studied experimentally. Findings The effects of surface geometric parameters and roughness orientation parameters have been discerned. The experimental observations are in good agreement with the numerical prediction, which suggests that the numerical scheme adopted in this work is suitable in capturing the surface texture and roughness effect under mixed lubrication state. Originality/value By meticulously controlling the surface roughness and surface texture geometric characteristics based on the laser surface texturing process, samples with prescribed surface texture parameters and roughness orientation consistent with that in theoretical studies were fabricated and the theoretical model and results were verified experimentally.

Measurements and Modelling of Ingress in a New 1.5-Stage Turbine Research Facility

2016 ◽  
Author(s):  
Marios Patinios ◽  
James A. Scobie ◽  
Carl M. Sangan ◽  
J. Michael Owen ◽  
Gary D. Lock
Keyword(s):  
Theoretical Model ◽  
Gas Turbines ◽  
Test Facility ◽  
Radial Clearance ◽  
Operating Life ◽  
The Core ◽  
Wide Range ◽  
Purge Flow ◽  
Engine Components ◽  
First Time

In gas turbines, hot mainstream flow can be ingested into the wheel-space formed between stator and rotor discs as a result of the circumferential pressure asymmetry in the annulus; this ingress can significantly affect the operating life, performance and integrity of highly-stressed, vulnerable engine components. Rim seals, fitted at the periphery of the discs, are used to minimise ingress and therefore reduce the amount of purge flow required to seal the wheel-space and cool the discs. This paper presents experimental results from a new 1.5-stage test facility designed to investigate ingress into the wheel-spaces upstream and downstream of a rotor disc. The fluid-dynamically-scaled rig operates at incompressible flow conditions, far removed from the harsh environment of the engine which is not conducive to experimental measurements. The test facility features interchangeable rim-seal components, offering significant flexibility and expediency in terms of data collection over a wide range of sealing-flow rates. The rig was specifically designed to enable an efficient method of ranking and quantifying the performance of generic and engine-specific seal geometries. The radial variation of CO2 gas concentration, pressure and swirl is measured to explore, for the first time, the flow structure in both the upstream and downstream wheel-spaces. The measurements show that the concentration in the core is equal to that on the stator walls and that both distributions are virtually invariant with radius. These measurements confirm that mixing between ingress and egress is essentially complete immediately after the ingested fluid enters the wheel-space and that the fluid from the boundary-layer on the stator is the source of that in the core. The swirl in the core is shown to determine the radial distribution of pressure in the wheel-space. The performance of a double radial-clearance seal is evaluated in terms of the variation of effectiveness with sealing flow rate for both the upstream and the downstream wheel-spaces and is found to be independent of rotational Reynolds number. A simple theoretical orifice model was fitted to the experimental data showing good agreement between theory and experiment for all cases. This observation is of great significance as it demonstrates that the theoretical model can accurately predict ingress even when it is driven by the complex unsteady pressure field in the annulus upstream and downstream of the rotor. The combination of the theoretical model and the new test rig with its flexibility and capability for detailed measurements provides a powerful tool for the engine rim-seal designer.

Sign in / Sign up

Export Citation Format

Share Document