Thermal-Hydraulic Analytical Models of Split-Flow Microchannel Liquid-Cooled Cold Plates With Flow Impingement

2021 ◽  
Author(s):  
Deogratius Kisitu ◽  
Alfonso Ortega

Abstract Impingement split flow liquid-cooled microchannel cold plates are one of several flow configurations used for single-phase liquid cooling. Split flow or top-in/side-exit (TISE) cold plates divide the flow into two branches thus resulting in halved or reduced flow rates and flow lengths, compared to traditional side-in /side-exit (SISE) or parallel flow cold plates. This has the effect of reducing the pressure drop because of the shorter flow length and lower flow rate and increasing the heat transfer coefficient due to thermally developing as opposed to fully developed flow. It is also claimed that the impinging flow increases the heat transfer coefficient on the base plate in the region of impingement. Because of the downward impinging and turning flow, there are no exact analytical models for this flow configuration. Computational and experimental studies have been performed, but there are no useful compact analytical models in the literature that can be used to predict the performance of these impingement cold plates. Results are presented for novel physics-based laminar flow models for a TISE microchannel cold plate based on an equivalent parallel channel flow approach. We show that the new models accurately predict the thermal-hydraulic performance over a wide range of parameters.

2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Mehmet Arik ◽  
Tunc Icoz

Synthetic jets are piezo-driven, small-scale, pulsating devices capable of producing highly turbulent jets formed by periodic entrainment and expulsion of the fluid in which they are embedded. The compactness of these devices accompanied by high air velocities provides an exciting opportunity to significantly reduce the size of thermal management systems in electronic packages. A number of researchers have shown the implementations of synthetic jets on heat transfer applications; however, there exists no correlation to analytically predict the heat transfer coefficient for such applications. A closed form correlation was developed to predict the heat transfer coefficient as a function of jet geometry, position, and operating conditions for impinging flow based on experimental data. The proposed correlation was shown to predict the synthetic jet impingement heat transfer within 25% accuracy for a wide range of operating conditions and geometrical variables.


Author(s):  
Evgeniy N. Vasil'ev

The article discusses the process of heat exchange of a finned wall with a coolant. The temperature field in the wall volume was determined on the basis of a numerical solution of the two-dimensional heat conduction problem, and the analysis of the characteristics of temperature distributions was carried out according to the simulation results. The values of the heat transfer coefficient of cooling fins with rectangular cross section were calculated for two variants of heat transfer conditions at the end of the fins in a wide range of dimensionless parameters. The error in calculating the heat transfer coefficient in the approximation of a thin fin was determined by means of a one-dimensional computational model


Author(s):  
C. Cravero ◽  
C. Giusto ◽  
A. F. Massardo

The fluid-dynamic and heat transfer experimental analysis of a gas turbine internal three-pass blade cooling channel is presented. The passage is composed of three rectilinear channels joined by two sharp 180 degree turns; moreover the channel section is trapezoidal instead of the rectangular configuration already analysed in depth in literature. The trapezoidal section is more representative of the actual geometrical configuration of the blade and, in comparison with the rectangular section, it shows significant aspect ratio and hydraulic diameter variations along the channel. These variations have a strong impact on the flow field and the heat transfer coefficient distributions. The flow analysis experimental results — wall pressure distributions, flow visualisations — are presented and discussed. The heat transfer coefficient distributions, Nusselt enhancement factor, obtained using Thermocromic Liquid Crystals (TLC), have been studied as well. In order to understand the influence of the cooling mass flow rate, a wide range of flow regimes-Reynolds numbers- has been considered.


Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Lorenzo Mazzei

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In the open literature, several contributions focus on the impingement jets formation and deal with the heat transfer phenomena that take place on the impingement target surface. However, deficiencies of general studies emerge when the internal convective cooling of the impinging system feeding channels is concerned. In this work, an aerothermal analysis of jet arrays for active clearance control (ACC) was performed; the aim was the definition of a correlation for the internal (i.e., within the feeding channel) convective heat transfer coefficient augmentation due to the coolant extraction operated by the bleeding holes. The data were taken from a set of computational fluid-dynamics (CFD) Reynolds-averaged Navier–Stokes (RANS) simulations, in which the behavior of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the heat transfer coefficient distribution. Tests were conducted by varying the feeding channel Reynolds number in a wide range of real engine operative conditions. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the local suction ratio (SR) of hole and feeding pipe, local Reynolds number, and manifold porosity: the dependence of the heat transfer coefficient enhancement factor (EF) from these parameter is roughly exponential.


Author(s):  
Djamalutdin Chalaev ◽  
◽  
Nina Silnyagina ◽  

The use of advanced heat transfer surfaces (corrugated tubes of various modifications) is an effective way to intensify the heat transfer and improve the hydraulic characteristics of tubular heat exchangers. The methods for evaluating the use of such surfaces as working elements in tubular heat exchangers have not been developed so far. The thermal and hydrodynamic processes occurring in the tubes with the developed surfaces were studied to evaluate the efficiency of heat exchange therein. Thin-walled corrugated flexible stainless steel tubes of various modifications were used in experimental studies. The researches were carried out on a laboratory stand, which was designed as a heat exchanger type "tube in tube" with a corrugated inner tube. The stand was equipped with sensors to measure the thermal hydraulic flow conditions. The comparative analysis of operation modes of the heat exchanger with a corrugated inner tube of various modifications and the heat exchanger with a smooth inner tube was performed according to the obtained data. Materials and methods. A convective component of the heat transfer coefficient of corrugated tube increased significantly at identical flow conditions comparing with a smooth tube. Increasing the heat transfer coefficient was in the range of 2.0 to 2.6, and increased with increasing Reynolds number. The increase in heat transfer of specified range outstripped the gain of hydraulic resistance caused by increase of the flow. Results and discussion. CFD model in the software ANSYS CFX 14.5 was adapted to estimate the effect of the tube geometry on the intensity of the heat transfer process. A two-dimensional axially symmetric computer model was used for the calculation. The model is based on Reynolds equation (Navier-Stokes equations for turbulent flow), the continuity equation and the energy equation supplemented by the conditions of uniqueness. SST-turbulence model was used for the solution of the equations. The problem was solved in the conjugate formulation, which allowed assessing the efficiency of heat exchange, depending on various parameters (coolant temperature, coolant velocity, pressure). The criteria dependences were obtained Nu = f (Re, Pr). Conclusions. The use a corrugated tube as a working element in tubular heat exchangers can improve the heat transfer coefficient of 2.0 - 2.6 times, with an increase in hydraulic resistance in the heat exchanger of 2 times (compared with the use of smooth tubes). The criteria dependences obtained on the basis of experimental studies and mathematical modeling allow developing a methodology for engineering calculations for the design of new efficient heat exchangers with corrugated tubes.


Author(s):  
L. V. Plotnikov ◽  
Yu. M. Brodov ◽  
B. P. Zhilkin ◽  
A. M. Nevolin ◽  
M. O. Misnik

Thermomechanical perfection of intake and exhaust systems largely determine the efficiency of the working process of reciprocating engines (ICE). The article presents the results of numerical simulation and experimental study of the heat transfer of gas flows in profiled gas- air systems of ICEs. A description of the numerical simulation technique, experimental setup, configurations of the studied hydraulic systems, measuring base and features of the experiments are given. On the basis of numerical modeling, it has been established that the use of profiled sections with cross sections in the shape of a square or a triangle in exhaust systems of an ICEs leads to a decrease in the heat transfer coefficient by 5-11%. It is shown that the use of similar profiled sections in the intake system of reciprocating engines also leads to a decrease in the heat transfer coefficient to 10 % at low air flow rates (up to 40 m/s) and an increase in the heat transfer coefficient to 7% at high speeds. Experimental studies qualitatively confirm the simulation results.


2001 ◽  
Author(s):  
Ahmad Fakheri ◽  
Abdelrahman H. A. Alnaeim

Abstract Forced convection heat transfer from helicoidal pipes is experimentally investigated over a wide range of operating conditions. Based on the experimental results, a characteristic length incorporating the tube diameter, the coil diameter, and the coil spacing, is proposed as the relevant scale for defining Nusselt and Reynolds numbers. Based on this characteristic length, Nusselt number for helicoidal pipes can be predicated from the correlations available for cylinders in the range of available experimental data. It is shown that the performance of the coils depends on the Reynolds number. At high Reynolds numbers, the heat transfer coefficient is essentially equal to that of the straight pipe and the coil pitch has little influence on the heat transfer rate. On the other hand, at low Reynolds numbers, the heat transfer coefficient is lower than that of a straight pipe and its value is a strong function of the coil spacing.


Author(s):  
Alberto Cavallini ◽  
Davide Del Col ◽  
Marko Matkovic ◽  
Luisa Rossetto

The first preliminary tests carried on a new experimental rig for measurement of the local heat transfer coefficient inside a circular 0.8 mm diameter minichannel are presented in this paper. The heat transfer coefficient is measured during condensation of R134a and is obtained from the measurement of the heat flux and the direct gauge of the saturation and wall temperatures. The heat flux is derived from the water temperature profile along the channel, in order to get local values for the heat transfer coefficient. The test section has been designed so as to reduce thermal disturbances and experimental uncertainty. A brief insight into the design and the construction of the test rig is reported in the paper. The apparatus has been designed for experimental tests both in condensation and vaporization, in a wide range of operating conditions and for a wide selection of refrigerants.


Author(s):  
Hong-Qing Jin ◽  
Wentao Ni ◽  
Xiaofei Wang

Abstract The refrigerant retained on heat transfer surfaces has a deleterious impact on the performance of heating, ventilation, air conditioning and refrigeration systems, which not only increases the thermal resistance between the vapor and surface, but also requires a higher charge to the system. In this work, a new paraffin coating has been applied on condensation surfaces, and R134a condensate retention has been studied on both copper plate and fins with (without) coating. The heat transfer coefficient was measured based on the one-dimensional heat conduction method and the retention was quantified using image processing. The results show that the heat transfer has been enhanced on the coated surfaces under a wide range of subcool degree, with a maximum increase of 27.4% in heat transfer coefficient; a reduced liquid retention has also been observed on paraffin coated fins with the retention area ratio decreased by 35.1% to 47.1% (depending on different subcool) compared to the uncoated fins. This work shows great potentials for reducing retained liquid and enhance heat transfer during refrigerant condensation.


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