scholarly journals Physical and numerical simulation of the thermal and mechanical characteristics of stationary flows in the gasair paths of piston engines

Author(s):  
L. V. Plotnikov ◽  
Yu. M. Brodov ◽  
B. P. Zhilkin ◽  
A. M. Nevolin ◽  
M. O. Misnik

Thermomechanical perfection of intake and exhaust systems largely determine the efficiency of the working process of reciprocating engines (ICE). The article presents the results of numerical simulation and experimental study of the heat transfer of gas flows in profiled gas- air systems of ICEs. A description of the numerical simulation technique, experimental setup, configurations of the studied hydraulic systems, measuring base and features of the experiments are given. On the basis of numerical modeling, it has been established that the use of profiled sections with cross sections in the shape of a square or a triangle in exhaust systems of an ICEs leads to a decrease in the heat transfer coefficient by 5-11%. It is shown that the use of similar profiled sections in the intake system of reciprocating engines also leads to a decrease in the heat transfer coefficient to 10 % at low air flow rates (up to 40 m/s) and an increase in the heat transfer coefficient to 7% at high speeds. Experimental studies qualitatively confirm the simulation results.

Geofluids ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-14 ◽  
Author(s):  
Xiaohu Zhang ◽  
Zhaolun Wang ◽  
Yanhua Sun ◽  
Chun Zhu ◽  
Feng Xiong ◽  
...  

Deep geothermal resources are becoming an increasingly important energy source worldwide. To achieve the optimal efficiency of this resource, the heat transfer characteristics between flowing water and rock need to be further studied. Using the stereotopometric scanning system 3D CaMega, the fracture geometry data of five cuboid granite rocks were obtained to determine the effects of fracture roughness on the heat transferability of rock. A 3-D model was built based upon the scanned geometry data to assess the effects of rock temperature, water velocity, and roughness, and aperture size of fracture surface on the heat transfer coefficient. The simulation tests show that water velocity has the most noticeable effect, followed by aperture size and rock roughness. On the other hand, the initial rock temperature has the least influence. A new heat transfer coefficient was proposed considering aperture size, water flow velocity, and rock fracture roughness. The calculated values of Reynolds, Prandtl, and Nusselt numbers obtained using this coefficient are in good agreement with the numerical simulation results. This study provides a reference for enhancing the heat transfer coefficient to benefit the exploitation of heat energy of hot dry rock.


Buildings ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 217 ◽  
Author(s):  
Joanna Krasoń ◽  
Przemysław Miąsik ◽  
Lech Lichołai ◽  
Bernardeta Dębska ◽  
Aleksander Starakiewicz

The article presents a comparative analysis carried out using three methods, determining the heat transfer coefficient U for a ceramic product modified with a phase change material (PCM). The purpose of the article is to determine the convergence of the resulting thermal characteristics, obtained using the experimental method, numerical simulation, and standard calculation method according to the requirements of PN-EN ISO 6946. The heat transfer coefficient is one of the basic parameters characterizing the thermal insulation of a building partition. Most often, for the thermal characteristics of the partition, we obtain from the manufacturer the value of the thermal conductivity coefficient λ for individual homogeneous materials or the heat transfer coefficient U for the finished (prefabricated) partition. In the case of a designed composite element modified with a phase change material or other material, it is not possible to obtain direct information on the above parameter. In such a case, one of the methods presented in this article should be used to determine the U factor. The U factor in all analyses was determined in stationary conditions. Research has shown a significant convergence of the resulting value of the heat transfer coefficient obtained by the assumed methods. Thanks to obtaining similar values, it is possible to continue tests of thermal characteristics of partitions by means of numerical simulation, limiting the number of experimental tests (due to the longer test time required) in assumed different partition configurations, in stationary and dynamic conditions.


1983 ◽  
Vol 105 (4) ◽  
pp. 878-883 ◽  
Author(s):  
A. Haji-Sheikh ◽  
M. Mashena ◽  
M. J. Haji-Sheikh

An analytical method for the numerical calculation of the heat transfer coefficient in arbitrarily shaped ducts with constant wall temperature at the boundary is presented. The flow is considered to be laminar and fully developed, both thermally and hydrodynamically. The method presented herein makes use of Galerkin-type functions for computation of the Nusselt number. This method is applied to circular pipes and ducts with rectangular, isosceles triangular, and right triangular cross sections. A three-term or even a two-term solution yields accurate solutions for circular ducts. The situation is similar for right triangular ducts with two equal sides. However, for narrower ducts, a larger number of terms must be used.


2010 ◽  
Vol 297-301 ◽  
pp. 650-655
Author(s):  
Rita Aguilar Osorio ◽  
Keith Cliffe

For this research it was considered that the heat exchanger was affected by leakage in the head across the partition plate and the wall between the tube passes. Leakage was a problem in the plastic shell and tube heat exchanger, because it was difficult to seal the partition plate to the head of the exchanger. The material used for manufacturing the heat exchanger was polyvinylidene fluoride, PVDF. In order to predict the amount of flow leaking through the clearances of the tube passes, a numerical simulation was carried out using the computational Fluid Dynamics CFD Fluent Software. To obtain the percentage of the heat loss across the 4 tube passes, different clearance sizes between the partition plate and the wall of the head of the exchanger were analysed. For the smaller clearance size of 0.2 mm the heat transfer coefficient was reduced up to 15%. These results suggest that the flow mass bypassing the head between tube passes affect the results of the heat transfer coefficient and confirm the experimental observation, that its performance was affected by leakage between tube passes. This research served as an extension of the preliminary plastic heat exchanger design.


Author(s):  
Djamalutdin Chalaev ◽  
◽  
Nina Silnyagina ◽  

The use of advanced heat transfer surfaces (corrugated tubes of various modifications) is an effective way to intensify the heat transfer and improve the hydraulic characteristics of tubular heat exchangers. The methods for evaluating the use of such surfaces as working elements in tubular heat exchangers have not been developed so far. The thermal and hydrodynamic processes occurring in the tubes with the developed surfaces were studied to evaluate the efficiency of heat exchange therein. Thin-walled corrugated flexible stainless steel tubes of various modifications were used in experimental studies. The researches were carried out on a laboratory stand, which was designed as a heat exchanger type "tube in tube" with a corrugated inner tube. The stand was equipped with sensors to measure the thermal hydraulic flow conditions. The comparative analysis of operation modes of the heat exchanger with a corrugated inner tube of various modifications and the heat exchanger with a smooth inner tube was performed according to the obtained data. Materials and methods. A convective component of the heat transfer coefficient of corrugated tube increased significantly at identical flow conditions comparing with a smooth tube. Increasing the heat transfer coefficient was in the range of 2.0 to 2.6, and increased with increasing Reynolds number. The increase in heat transfer of specified range outstripped the gain of hydraulic resistance caused by increase of the flow. Results and discussion. CFD model in the software ANSYS CFX 14.5 was adapted to estimate the effect of the tube geometry on the intensity of the heat transfer process. A two-dimensional axially symmetric computer model was used for the calculation. The model is based on Reynolds equation (Navier-Stokes equations for turbulent flow), the continuity equation and the energy equation supplemented by the conditions of uniqueness. SST-turbulence model was used for the solution of the equations. The problem was solved in the conjugate formulation, which allowed assessing the efficiency of heat exchange, depending on various parameters (coolant temperature, coolant velocity, pressure). The criteria dependences were obtained Nu = f (Re, Pr). Conclusions. The use a corrugated tube as a working element in tubular heat exchangers can improve the heat transfer coefficient of 2.0 - 2.6 times, with an increase in hydraulic resistance in the heat exchanger of 2 times (compared with the use of smooth tubes). The criteria dependences obtained on the basis of experimental studies and mathematical modeling allow developing a methodology for engineering calculations for the design of new efficient heat exchangers with corrugated tubes.


2021 ◽  
Author(s):  
Deogratius Kisitu ◽  
Alfonso Ortega

Abstract Impingement split flow liquid-cooled microchannel cold plates are one of several flow configurations used for single-phase liquid cooling. Split flow or top-in/side-exit (TISE) cold plates divide the flow into two branches thus resulting in halved or reduced flow rates and flow lengths, compared to traditional side-in /side-exit (SISE) or parallel flow cold plates. This has the effect of reducing the pressure drop because of the shorter flow length and lower flow rate and increasing the heat transfer coefficient due to thermally developing as opposed to fully developed flow. It is also claimed that the impinging flow increases the heat transfer coefficient on the base plate in the region of impingement. Because of the downward impinging and turning flow, there are no exact analytical models for this flow configuration. Computational and experimental studies have been performed, but there are no useful compact analytical models in the literature that can be used to predict the performance of these impingement cold plates. Results are presented for novel physics-based laminar flow models for a TISE microchannel cold plate based on an equivalent parallel channel flow approach. We show that the new models accurately predict the thermal-hydraulic performance over a wide range of parameters.


The present investigation aims to propose results of development of an effective system for the purification of exhaust gases that are emitted to the environment by ship power plant from sulfur oxides (SOx ) and solid particles. Numerical simulation of a combined scrubber with vortex plate based on the developed theoretical approach was performed. Mathematical model of aerohydrodynamic and heat-mass transfer processes contains five interconnected modeling blocks. There was investigated the influence of the scrubber’s geometric characteristics onto the quality of its work. As a result, for the elements of vortex plate the rational design parameters were determined (the angle of blades installation for the swirls =60-90, the ratio between internal and outer radius of the swirls R1 /R2=0,6-0,7). The interaction of gas aerosol with water foam was studied during numerical simulation. It was done with consideration of hydrodynamic regime on the surface of a vortex plate. As a result, for the scrubber rational design and operating parameters were formulated (inlet flow velocity V=18-25 m/s, the height of foam layer H=70-150 mm, inlet dust concentration 40-50 g/cub.m of the gas to be cleaned, cross-sectional area of the purification unit up to 2 sq.m). Computer-based solid-body scrubber model was created during numerical simulation. CFD modeling of the main hydrodynamic processes based on this model was carried out. It was done for all developed structural solutions for scrubber elements. The main results obtained during CFD modeling of the scrubber operation make it possible to analyze the technology of its use and to achieve a reduction in energy costs while maintaining the quality of gas cleaning. The developed theoretical model of a scrubber gives an ability to simulate the flow of a gas-dust stream considering all changes that were done in the geometry of the scrubber. The very model can also be used to optimize the scrubber’s design depending on the type of production and parameters of the gas to be contaminated. During research works there was formulated a conclusion about the necessity to take into consideration the uneven distribution of the field of velocity when modeling the process of gas purification and cooling inside a scrubber. In order to determine the efficiency of heat transfer process inside the scrubber, heat transfer coefficients were found out. They were compared with characteristics of a traditional scrubber’s model based on a perforated plate. Calculation data have shown an excess of the heat transfer coefficient of the vortex plate by 5-7%. It was stated also that the value of the heat transfer coefficient depends on average velocity and moisture content of the gas to be supplied. The rational design and operational parameters of the scrubber obtained on the models made it possible to develop a pilot industrial model of the scrubber and method of engineering calculation. During experimental studies of the scrubber, new scientific results were obtained. They allow one to establish the technological range of irrigation density values, at which the maximum efficiency of trapping solid particles and sulfur oxides (SOx ) is ensured. Experiments were carried out that reveal the relationship between the angle of blades installation of the swirl and the height of the installation of the baffle plate onto the efficiency of foaming and total resistance of the vortex plate.


2019 ◽  
Vol 196 ◽  
pp. 00006
Author(s):  
Leonid Plotnikov ◽  
Alexandr Nevolin ◽  
Mariya Misnik

Thermomechanical perfection of exhaust systems largely determines the efficiency of the engine boost system. The article presents the results of numerical simulation and experimental study of heat transfer of gas flows in profiled exhaust systems of ICE. The description of the numerical simulation technique, the experimental setup, the configurations of the hydraulic systems under investigation, the instrumentation and the experimental features are given in the article. On the basis of numerical simulation, it has been established that the use of profiled sections with a cross-section in the form of a square in the exhaust system of an ICE leads to a decrease in the heat transfer rate to 5 %. The use of profiled sections in the form of a triangle in the system under consideration causes a more significant decrease in heat transfer, which reaches 11 %. Experimental studies qualitatively confirm the results of simulation.


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