Dynamic Simulation of Temperature Field in Hybrid Laser-GTAW Welding of Galvanized Steels in a Gap-Free Lap Joint Configuration

2009 ◽  
Author(s):  
Shanglu Yang ◽  
Fanrong Kong ◽  
Ehsan Forroozmehr ◽  
Radovan Kovacevic
Keyword(s):  
Temperature Field ◽  
Temperature Distribution ◽  
High Speed ◽  
Numerical Results ◽  
Frame Rate ◽  
Welding Parameters ◽  
Transient Temperature ◽  
Lap Joint ◽  
Joint Configuration ◽  
Galvanized Steels

During hybrid laser-arc welding of galvanized dual phase steel 980 in a gap free lap joint configuration, the welding parameters have the significant influences on the weld quality, which is directly related to the temperature distribution of welds. In this paper, a 3D FEM model is used with the application of the double ellipsoidal moving heat source to simulate the transient temperature field and the dimensions of fusion zone and heat affected zone (HAZ) for hybrid laser-arc keyhole welding of galvanized steels in a gap-free lap joint configuration. Temperature-dependent thermophysical properties are used in the simulation. Effects of various welding parameters on the temperature distribution are studied. To validate the numerical results, a high-speed camera with the frame rate of 4000 fps is used to real-time capture the images of the molten pool. The numerical results show a good agreement with the experimental results.

scholarly journals Transient Temperature Field Model of Wear Land on the Flank of End Mills: A Focus on Time-Varying Heat Intensity and Time-Varying Heat Distribution Ratio

2019 ◽  
Vol 9 (8) ◽  
pp. 1698 ◽  
Author(s):  
Du ◽  
Yue ◽  
Liu ◽  
Liang ◽  
Wang ◽  
...  
Keyword(s):  
Temperature Field ◽  
High Speed ◽  
Field Model ◽  
Transient Temperature ◽  
Time Varying ◽  
Peripheral Milling ◽  
Transient Temperature Field ◽  
Proposed Model ◽  
Temperature Field Model ◽  
End Mills

Modelling methods for the transient temperature field of wear land on the flank of end mills have been proposed to address the challenges of inaccurate prediction in the temperature field of end mills during the high-speed peripheral milling of Ti6Al4V that is a titanium alloy. A transient temperature rise model of wear land on the flank of end mills was constructed under the influence of heat sources in the primary shearing zone (PSZ), rake-chip zone (RCZ), flank-workpiece zone (FWZ), and dissipating heat source. Then the transient temperature field model of wear land on the flank of end mills was constructed. Finally, the transient temperature field model of wear land on the flank of end mills was constructed. Comparison of simulation result and experimental data verified the accuracy of the model. In sum, the proposed model may provide a temperature model support for future studies of flank wear rate in end mill modeling.

Constant Temperature at the Surface of an Initially Uniform Temperature, Variable Conductivity Half Space

1971 ◽  
Vol 93 (1) ◽  
pp. 55-60 ◽  
Author(s):  
Leonard Y. Cooper
Keyword(s):  
Temperature Distribution ◽  
Half Space ◽  
Constant Temperature ◽  
Analytic Solutions ◽  
Numerical Results ◽  
Transient Temperature ◽  
Uniform Temperature ◽  
Transient Temperature Distribution ◽  
Temperature Variable ◽  
Variable Conductivity

The transient temperature distribution resulting from a constant and uniform temperature being imposed on the surface of an initially uniform temperature, variable conductivity half space is studied. Various solution expansion ideas are discussed. These are utilized in the solution of an example problem, and the resulting approximate analytic solutions representations are compared to exact numerical results. One of these approximations is found to be superior to the others, and, in fact, it is shown to yield useful results over a range of variables where the nonlinearities of the problem are significant.

Evaluation of the Transient Temperature Distribution of End-Face Sliding Friction Pair Using Infrared Thermometry

2014 ◽  
Vol 613 ◽  
pp. 213-218
Author(s):  
Wei Wei ◽  
Jian Wei Yu ◽  
Tao You ◽  
Xiao Fen Yu ◽  
Yong Hong Wang
Keyword(s):  
Temperature Field ◽  
Temperature Distribution ◽  
Measurement System ◽  
Sliding Friction ◽  
Friction Pair ◽  
Dynamic Performance ◽  
Constant Load ◽  
Interface Temperature ◽  
Transient Temperature ◽  
Ir Thermography

A real-time temperature measurement system was designed for end-face sliding friction pairs with an infrared (IR) probe and IR thermography installed on it. The approximate temperature of contact surface was measured by the probe while non-contact surface’s temperature distribution was determined with the IR thermography. Two experiments with constant load but varied rotational speeds were carried out, and a preliminary study was made to analyze the variation of temperature in the friction process. Furthermore, the probe data was used as thermal load to calculate the temperature field by the FEM model and the result was verified using IR images. The experimental results showed that the infrared measurement system can detect and record the interface-temperature variation accurately. The probe data showed a good dynamic performance with the variation of friction coefficient. In addition, the calculated temperature field showed good accordance with the IR thermography data.

Numerical Simulation Analysis of Temperature Field for Motorized Spindle of High-Grade CNC Machine Tool Based on ANSYS

2010 ◽  
Vol 455 ◽  
pp. 33-36 ◽  
Author(s):  
C.Q. Li ◽  
Xiao Dong Zhang ◽  
Q. Zhang ◽  
H. Li
Keyword(s):  
Temperature Field ◽  
Machine Tool ◽  
High Speed ◽  
Thermal Deformation ◽  
Simulation Analysis ◽  
Transient Temperature ◽  
High Grade ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Motorized Spindle

To solve the problems that the thermal deformation of the High-Grade CNC machine tool has much effect on accuracy and quality of the produces, the structure characteristics of the high speed motorized spindle is firstly introduced in this paper. Then one type of motorized spindle and supporting structure are selected, and the thermal boundary parameters are calculated. Much more the static and transient temperature field are simulated by using FEA software ANSYS in one working condition. At last, the main measures to improve the uneven temperature field and the plans to reduce the thermal deformation are put forward, which are provided some technical bases for the equipment to achieve the high-speed and high-precision machining.

scholarly journals Study on the Thermal Distribution Characteristics of High-Speed and Light-Load Rolling Bearing Considering Skidding

2018 ◽  
Vol 8 (9) ◽  
pp. 1593 ◽  
Author(s):  
Junning Li ◽  
Jiafan Xue ◽  
Zhitao Ma
Keyword(s):  
Temperature Distribution ◽  
Power Loss ◽  
High Speed ◽  
Roller Bearing ◽  
Transient Temperature ◽  
Rolling Bearings ◽  
Slip Ratio ◽  
Friction Power ◽  
Thermal Distribution ◽  
Light Load

Skidding, which frequently occurs in high-speed rolling bearings, has a significant effect on the thermal distribution and service reliability of the bearings. An improved theoretical model of friction power loss distribution in high-speed and light-load rolling bearings (HSLLRBs) considering skidding is established, and the effects of various operating parameters on the friction power loss are investigated. The results show that the friction power loss of the inner ring and outer ring as well as the total friction power loss of the bearing increase as the slip ratio increases, but that the friction power loss of the cage guide surface and roller oil churning show a reverse trend. In addition, the increase in inner ring speed and kinematic viscosity leads to an increase in bearing friction power loss. The steady and transient temperature field distribution of HSLLRBs is obtained by the finite element method (FEM), and the results show that the inner ring raceway has the highest temperature, whereas the cage has the lowest. The temperature distribution test rig of a full-size roller bearing is constructed, and the influence mechanism of the slip ratio, rotation speed, load, lubrication, and surface topography on the bearing temperature distribution are obtained. The experimental results are consistent with the theoretical results, which also validates the theoretical method.

Heat Partition and Transient Temperature Distribution in Layered Concentrated Contacts. Part II—Dimensionless Relationships and Numerical Results

1987 ◽  
Vol 109 (3) ◽  
pp. 496-501 ◽  
Author(s):  
M. Rashid ◽  
A. Seireg
Keyword(s):  
Temperature Distribution ◽  
Temperature Rise ◽  
Surface Coating ◽  
Numerical Results ◽  
Operating Conditions ◽  
Transient Temperature ◽  
Transient Temperature Distribution ◽  
Heat Partition ◽  
Recent Interest ◽  
Computer Based

The computer-based model described in Part I is utilized in this paper to develop dimensionless relationships for lubricated unlayered contacts and dry layered contacts. Because of the recent interest in tribological surface coating these relationships can be used to provide parametric evaluations of heat partition and temperature rise in the contacts under different coating parameters and operating conditions.

Cutting Force and Friction Modelling in High Speed End-Milling

2015 ◽  
Author(s):  
Sunday J. Ojolo ◽  
Olumuwiya Agunsoye ◽  
Oluwole Adesina ◽  
Gbeminiyi M. Sobamowo
Keyword(s):  
Temperature Field ◽  
Temperature Distribution ◽  
Cutting Forces ◽  
High Speed ◽  
Metal Cutting ◽  
Cutting Tool ◽  
End Milling ◽  
Cutting Process ◽  
Machining Process ◽  
Work Piece

Temperature field in metal cutting process is one of the most important phenomena in machining process. Temperature rise in machining directly or indirectly determines other cutting parameters such as tool life, tool wear, thermal deformation, surface quality and mechanics of chip formation. The variation in temperature of a cutting tool in end milling is more complicated than any other machining operation especially in high speed machining. It is therefore very important to investigate the temperature distribution on the cutting tool–work piece interface in end milling operation. The determination of the temperature field is carried out by the analysis of heat transfer in metal cutting zone. Most studies previously carried out on the temperature distribution model analysis were based on analytical model and with the used of conventional machining that is continuous cutting in nature. The limitations discovered in the models and validated experiments include the oversimplified assumptions which affect the accuracy of the models. In metal cutting process, thermo-mechanical coupling is required and to carry out any temperature field determination successfully, there is need to address the issue of various forces acting during cutting and the frictional effect on the tool-work piece interface. Most previous studies on the temperature field either neglected the effect of friction or assumed it to be constant. The friction model at the tool-work interface and tool-chip interface in metal cutting play a vital role in influencing the modelling process and the accuracy of predicted cutting forces, stress, and temperature distribution. In this work, mechanistic model was adopted to establish the cutting forces and also a new coefficient of friction was also established. This can be used to simulate the cutting process in order to enhance the machining quality especially surface finish and monitor the wear of tool.

scholarly journals Numerical Analysis of Temperature Rise during Dynamic Loading for Dissimilar Steel Joint Specimen

2018 ◽  
Vol 941 ◽  
pp. 280-286 ◽  
Author(s):  
Yasuhito Takashima ◽  
Fumiyoshi Minami
Keyword(s):  
Temperature Field ◽  
Dynamic Loading ◽  
High Speed ◽  
Frame Rate ◽  
Loading Test ◽  
Dissimilar Steel ◽  
Steel Joint ◽  
Joint Specimen ◽  
Bonded Interface ◽  
Dissimilar Steel Joint

In this study, dynamic temperature field in a dissimilar steel joint specimen was numerically analyzed by means of three-dimensional explicit finite element analysis. Fully coupled thermal stress analysis was performed by using FE-code Abaqus/Explicit ver. 6.12. It was assumed that 90% of the plastic work was transferred to heat. Furthermore, dynamic loading tests were conducted with three-point bending specimen extracted from the dissimilar steel joint between a mild steel and a high tensile strength class steel. The specimen included a U-shape notch in the bonded interface. A high-speed infrared camera was used to measure the temperature field near the bonded interface. The temperature field was recorded at a frame rate of 200 Hz during the dynamic loading test. The numerically calculated temperature field near bonded interface showed reasonable agreement with the temperature field measured by the high-speed infrared thermography. The temperature in the soft steel particularly increased during the dynamic loading. On the other hand, the increase in temperature in the hard steel area was relatively few.

scholarly journals An Improved Thermal Performance Modeling for High-speed Spindle of Machine Tool Based on Thermal Contact Resistance Analysis

2021 ◽  
Author(s):  
Bing Fang ◽  
Mengna Cheng ◽  
Tianqi Gu ◽  
Dapeng Ye
Keyword(s):  
Temperature Field ◽  
Temperature Distribution ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
High Speed ◽  
Thermal Contact ◽  
Great Influence ◽  
Contact Thermal Resistance ◽  
Spindle System ◽  
Fea Model

Abstract The distribution of the temperature field has a great influence on structural performance, thermal deformation, thermal error compensation. To improve the prediction accuracy of the temperature distribution of the spindle system, a comprehensive model considering the contact thermal resistance (TCR) of the interfaces was established to analyze the thermal performance of high-speed spindle system in the present work. An elastoplastic contact model was used to calculate the contacting areas and loads of interfaces, which were employed to establish the contact thermal resistance model of the main interfaces of spindle, such as bearing rings and tool holders. Basing on the TCR parameters, a Finite Element Analysis (FEA) model was proposed to analyze the temperature distribution of the spindle system. And a temperature test experiment was set up to verify the accuracy of the FEA model. The results show that the relative error of representative test points was all less than 5%, which means the established model can appropriately reflect the temperature field distribution of the spindle.

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