Experimental Investigations of the Effect of Scheme Exit Height and Double Row Injection on the Film Cooling Performance of a Micro Tangential Jet Scheme: Part I — Pressure Side

2015 ◽  
Author(s):  
O. Hassan ◽  
I. Hassan
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Average Density ◽  
Hole Diameter ◽  
Experimental Investigations ◽  
Pressure Side ◽  
Thermochromic Liquid Crystal ◽  
Double Row ◽  
Cooling Performance

This paper presents experimental investigations of the effect of scheme exit height and double jet injection on the film cooling performance of a Micro-Tangential-Jet (MTJ) scheme. The investigations were conducted over a gas turbine vane pressure side using the transient Thermochromic Liquid Crystal technique. The suction side investigations are presented in Part II of the present paper. The MTJ scheme is a micro-shaped scheme designed so that the micro-sized secondary jet is supplied tangentially to the vane surface. The scheme combines the benefits of micro jets and tangential injection. In order to investigate the effect of scheme exit height, one row of the MTJ scheme with 1.0 hole diameter exit height and another row with 1.5 hole diameter exit height were investigated. Meanwhile, to investigate the effect of double injection, one row of the MTJ scheme in staggered arrangement with one row of fan-shaped scheme was investigated. The investigations were conducted at various blowing ratios, calculated based on the scheme exit area. The average density ratio, turbulence intensity and Reynolds number were 0.93, 8.5, and 1.4E+5, respectively. The investigations showed that the smaller the exit height, the better the film cooling performance. Meanwhile, double injecting the secondary stream from MTJ and shaped schemes did not result in significant film cooling enhancement due to the enhanced turbulence over the vane surface.

Experimental Investigations of the Effect of Scheme Exit Height and Double Row Injection on the Film Cooling Performance of a Micro Tangential Jet Scheme: Part II — Suction Side

2015 ◽  
Author(s):  
O. Hassan ◽  
I. Hassan
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Average Density ◽  
Experimental Investigations ◽  
Stream Velocity ◽  
Thermochromic Liquid Crystal ◽  
Double Row ◽  
Cooling Performance ◽  
Staggered Arrangement

This paper presents experimental investigations of the effect of scheme exit height and double jet injection on the film cooling performance of a Micro-Tangential-Jet (MTJ) scheme on the suction side of a gas turbine vane using the transient Thermochromic Liquid Crystal (TLC) technique. In part I of the present paper the investigations over the pressure side are presented. The MTJ scheme is a micro-shaped scheme designed so that the micro-sized secondary jet is supplied tangentially to the vane surface. In order to investigate the effect of scheme exit height, one row of the MTJ scheme with exit height of 1.5 hole diameters was investigated and compared with the case of 1.0 hole diameter scheme exit height. Meanwhile, to investigate the effect of double injection, one row of the MTJ scheme in staggered arrangement with one row of fan-shaped scheme was investigated. The investigations were conducted at a blowing ratio, calculated based on the scheme exit area, ranging from 0.25 to 0.625. The average density ratio during the investigations was 0.93, and the Reynolds Number was 1.4E+5, based on the free stream velocity and the main duct hydraulic diameter. The pitch to diameter ratio of the cooling holes is 6.5, and the turbulence intensity during all investigations was 8.5%. The increase in the MTJ scheme exit height did not result in significant change in the Mach number distribution. Moreover, increasing the scheme exit height resulted in enhanced effectiveness performance. The enhanced effectiveness was accompanied with Heat Transfer Coefficient (HTC) ratio augmentation as well. As a result, a reduction in the Net Heat Flux Reduction (NHFR) accompanied increasing the scheme exit height from 1.0 to 1.5 hole diameters. Besides, adding a row of shaped schemes in front of the MTJ scheme result in significant effectiveness reduction, compared to the case of single row injection. The latter was attributed to the presence of the shaped scheme inclination angle that result in enhanced secondary stream loss due to the perpendicular momentum component to the vane surface accompanying the shaped scheme secondary jet.

Experimental Investigations of the Film Cooling Performance of a Micro-Tangential-Jet Scheme on a Gas Turbine Vane: Part 1 — Effectiveness

2012 ◽  
Author(s):  
O. Hassan ◽  
I. Hassan
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Experimental Investigations ◽  
Stream Velocity ◽  
Pressure Side ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Turbine Vane

This paper presents experimental investigations of the film cooling effectiveness performance of a Micro-Tangential-Jet (MTJ) Film cooling scheme on a gas turbine vane using transient Thermochromic Liquid Crystal (TLC) technique. The MTJ scheme is a micro-shaped scheme designed so that the secondary jet is supplied tangentially to the vane surface. The scheme combines the benefits of micro jets and tangential injection. The film cooling performance of one row of holes on both pressure and suction sides were investigated at a blowing ratio ranging from 0.5 to 1.5 on the pressure side and 0.25 to 0.625 on the suction side. The average density ratio during the investigations was 0.93, and the Reynolds Number was 1.4E+5, based on the free stream velocity and the main duct hydraulic diameter. The pitch to diameter ratio of the cooling holes is 5 on the pressure side and 6.5 on the suction side. The turbulence intensity during all investigations was 8.5%. Minor changes in the Mach number distribution around the airfoil surface were observed due to the presence of the MTJ scheme, compared with the case with no MTJ scheme. The investigations showed great film cooling performance for the MTJ scheme, high effectiveness values, and excellent lateral jet spreading. A 2-D coolant film was observed in the results, which is a characteristic of the continuous slot schemes only. The presence of this 2-D film layer helps minimize the rate of mixing between the main and coolant streams and provides uniform thermal loads on the surface. Furthermore, it was noticed that the rate of effectiveness decay on the suction side was less than that on the pressure side, while the lateral jet spreading on the pressure side was better than that of the suction side. The main disadvantage of the MTJ scheme is the increased pressure drop.

Experimental Investigation of Louver Cooling Scheme on Gas Turbine Vane Suction Side

2011 ◽  
Author(s):  
T. Elnady ◽  
O. Hassan ◽  
I. Hassan ◽  
L. Kadem ◽  
T. Lucas
Keyword(s):  
Experimental Investigation ◽  
Gas Turbine ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Thermochromic Liquid Crystal ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Cylindrical Holes

An experimental investigation has been performed to measure the film cooling performance of louver scheme over a scaled vane of high-pressure gas turbine using a two-dimensional cascade. Two rows of axially oriented louver scheme are used to cool the suction side and their performance is compared with two similar rows of standard cylindrical holes. The effect of hole location on the cooling performance is investigated for each row individually, then the row interaction is investigated for both rows at four different blowing ratios ranging from 1 to 2 with a 0.9 density ratio. The exit Reynolds number based on the true chord is 1.5E5 and exit Mach number is 0.23. The temperature distribution on the vane is mapped using a transient Thermochromic Liquid Crystal (TLC) technique to obtain the local distributions of the heat transfer coefficient and film cooling effectiveness. The louver scheme shows a superior cooling effectiveness than that of the cylindrical holes at all blowing ratios in terms of protection and lateral coverage. The row location highly affects the cooling performance for both the louver and cylindrical scheme.

Numerical Investigation of Coolant-to-Mainstream Scaling Parameters With Film Cooling on Pressure and Suction Side of a Gas Turbine Blade

2017 ◽  
Author(s):  
Lingyu Zeng ◽  
Xueying Li ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Momentum Flux ◽  
Velocity Ratio ◽  
Density Ratio ◽  
Flux Ratio ◽  
Suction Side ◽  
Pressure Side ◽  
Blowing Ratio ◽  
Adiabatic Effectiveness

Most experiments of blade film cooling are conducted with density ratio lower than that of turbine conditions. In order to accurately model the performance of film cooling under a high density ratio, choosing an appropriate coolant to mainstream scaling parameter is necessary. The effect of density ratio on film cooling effectiveness on the surface of a gas turbine twisted blade is investigated from a numerical point of view. One row of film holes are arranged in the pressure side and two rows in the suction side. All the film holes are cylindrical holes with a pitch to diameter ratio P/d = 8.4. The inclined angle is 30°on the pressure side and 34° on the suction side. The steady solutions are obtained by solving Reynolds-Averaged-Navier-Stokes equations with a finite volume method. The SST turbulence model coupled with γ-θ transition model is applied for the present simulations. A film cooling experiment of a turbine vane was done to validate the turbulence model. Four different density ratios (DR) from 0.97 to 2.5 are studied. To independently vary the blowing ratio (M), momentum flux ratio (I) and velocity ratio (VR) of the coolant to the mainstream, seven conditions (M varying from 0.25 to 1.6 on the pressure side and from 0.25 to 1.4 on the suction side) are simulated for each density ratio. The results indicate that the adiabatic effectiveness increases with the increase of density ratio for a certain blowing ratio or a certain momentum flux ratio. Both on the pressure side and suction side, none of the three parameters listed above can serve as a scaling parameter independent of density ratio in the full range. The velocity ratio provides a relative better collapse of the adiabatic effectiveness than M and I for larger VRs. A new parameter describing the performance of film cooling is introduced. The new parameter is found to be scaled with VR for nearly the whole range.

An Experimental Investigation of a New Hybrid Film Cooling Scheme

2010 ◽  
Author(s):  
M. Ghorab ◽  
I. Hassan ◽  
T. Lucas
Keyword(s):  
Experimental Investigation ◽  
Film Cooling ◽  
Hybrid Film ◽  
Density Ratio ◽  
Thermochromic Liquid Crystal ◽  
Hybrid Scheme ◽  
Cooling Performance ◽  
Average Heat ◽  
Bending Effect ◽  
Turbine Airfoils

This paper presents an experimental investigation of the film cooling performance of a New Hybrid Film Cooling Scheme using Thermochromic Liquid Crystal technique. The new scheme has been designed to improve the film cooling performance of gas turbine airfoils. The scheme includes two consecutive film hole configurations with interior bending. The cooling performance of the new scheme was analyzed across blowing ratios of 0.5, 1.0 and 1.5, at a density ratio of 0.94. The results showed that the new scheme enhanced the local and the laterally averaged film cooling performance in terms of effectiveness, and net heat flux reduction in compared to other film hole configurations. The bending effect of the new scheme throttled the secondary flow causing it to spread widely over the downstream surfaces, hence enhancing the film cooling performance at low and high blowing ratios. The hybrid scheme provided an average heat transfer ratio near unity over the downstream surfaces at low and high blowing ratios.

Scaling of Performance for Varying Density Ratio Coolants on an Airfoil With Strong Curvature and Pressure Gradient Effects

2000 ◽  
Author(s):  
Marcia I. Ethridge ◽  
J. Michael Cutbirth ◽  
David G. Bogard
Keyword(s):  
Pressure Gradient ◽  
Film Cooling ◽  
Density Ratio ◽  
Flux Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Cooling Performance ◽  
Injection Angle ◽  
Adiabatic Effectiveness ◽  
Strong Curvature

An experimental study was conducted to investigate the film cooling performance on the suction side of a first stage turbine vane. Tests were conducted on a nine times scale vane model at density ratios of DR = 1.1 and 1.6 over a range of blowing conditions, 0.2 ≤ M ≤ 1.5 and 0.05 ≤ I ≤ 1.2. Two different mainstream turbulence intensity levels, Tu∞ = 0.5% and 20%, were also investigated. The row of coolant holes studied was located in a position of both strong curvature and strong favorable pressure gradient. In addition, its performance was isolated by blocking the leading edge showerhead coolant holes. Adiabatic effectiveness measurements were made using an infrared camera to map the surface temperature distribution. The results indicate that film cooling performance was greatly enhanced over holes with a similar 50° injection angle on a flat plate. Overall, adiabatic effectiveness scaled with mass flux ratio for low blowing conditions and with momentum flux ratio for high blowing conditions. However, for M < 0.5 there was a higher rate of decay for the low density ratio data. High mainstream turbulence had little effect at low blowing ratios, but degraded performance at higher blowing ratios.

Film Cooling Jet Injection Effect in Heat Transfer Coefficient Augmentation for the Pressure Side Cooling of Turbine Vane

2014 ◽  
Author(s):  
Hossein Nadali Najafabadi ◽  
Matts Karlsson ◽  
Mats Kinell ◽  
Esa Utriainen
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Time Resolved ◽  
Turbine Vane

Improving film cooling performance of turbine vanes and blades is often achieved through application of multiple arrays of cooling holes on the suction side, the showerhead region and the pressure side. This study investigates the pressure side cooling under the influence of single and multiple rows of cooling in the presence of a showerhead from a heat transfer coefficient augmentation perspective. Experiments are conducted on a prototype turbine vane working at engine representative conditions. Transient IR thermography is used to measure time-resolved surface temperature and the semi-infinite method is utilized to calculate the heat transfer coefficient on a low conductive material. Investigations are performed for cylindrical and fan-shaped holes covering blowing ratio 0.6 and 1.8 at density ratio of about unity. The freestream turbulence is approximately 5% close to the leading edge. The resulting heat transfer coefficient enhancement, the ratio of HTC with to that without film cooling, from different case scenarios have been compared to showerhead cooling only. Findings of the study highlight the importance of showerhead cooling to be used with additional row of cooling on the pressure side in order to reduce heat transfer coefficient enhancement. In addition, it is shown that extra rows of cooling will not significantly influence heat transfer augmentation, regardless of the cooling hole shape.

Numerical Investigation on Film Cooling Effectiveness of Stator Blade with Different Density Ratio

2014 ◽  
Vol 521 ◽  
pp. 104-107
Author(s):  
Ling Zhang ◽  
Quan Heng Jin ◽  
Da Fei Guo
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Pressure Side ◽  
Middle Section ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Stator Blade

The Realizable k-ε turbulence model was performed to investigate the film cooling effectiveness with different blowing ratio 1,1.5,2 and different density ratio 1,1.5,2.The results show that, cooling effectiveness increases with the augment of blowing ratio. On the pressure side, cooling effectiveness increases with the augment of density ratio. On the suction side, with higher density ratio the leading edge cooling increases, the middle section reduces, and the trailing edge cooling effectiveness increases first decreases.

Experimental Study of Sister Hole Film Cooling Performance in a Rotating Flat Plate Model

2015 ◽  
Author(s):  
Hong Wu ◽  
Huichuan Cheng ◽  
Yulong Li ◽  
Shuiting Ding
Keyword(s):  
Reynolds Number ◽  
Flat Plate ◽  
Rotation Number ◽  
Film Cooling ◽  
Suction Side ◽  
Pressure Side ◽  
Plate Model ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio

Film cooling performance of a sister hole was investigated in a flat plate model by applying Thermochromic Liquid Crystal (TLC) technique under the stationary and rotating conditions. The flat plate model is installed in the test section. The sister hole include one main hole and two additional side holes with the smaller diameter in the spanwise direction. The diameter of the main hole is 4 mm and the injection angle is 30°. The density ratio of coolant to mainstream is 1.05. The Reynolds number (ReD) based on the velocity of mainstream and the diameter of the main hole are 2300, 3400 and 4500. Four rotational speeds of 200, 400, 600 and 800 rpm are conducted on both pressure side (trailing wall) and suction side (leading wall) with the blowing ratio varying from 0.14 to 3.5. The effects of blowing ratio, Reynolds number (ReD) and rotation number are mainly analyzed according to film coverage and film cooling effectiveness. The results show that the film performance firstly increases then decreases with the rising of blowing ratio, the optimal blowing ratio is about M=0.5. The film cooling performance is improved with higher Reynolds number (ReD). Under the rotation condition, the film trajectory has an obvious centrifugal deflection which can be enhanced by higher rotation number on the pressure side, and the film deflection moves a little centripetally on the suction side. The film cooling effectiveness on the suction side increases with the rising of rotation number and it is higher than that on the pressure side.

Investigation of Detailed Film Cooling Effectiveness and Heat Transfer Distributions on a Gas Turbine Airfoil

1998 ◽  
Author(s):  
U. Drost ◽  
A. Bölcs
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Lateral Spreading ◽  
Double Row ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Acceleration ◽  
Single Compound

In the present study film cooling effectiveness and heat transfer were systematically investigated on a turbine NGV airfoil employing the transient liquid crystal technique and a multiple regression procedure. Tests were conducted in a linear cascade at exit Reynolds numbers of 0.52e6, 1.02e6 and 1.45e6 and exit Mach numbers of 0.33, 0.62 and 0.8, at two mainstream turbulence intensities of 5.5% and 10%. The film cooling geometry consisted of a single compound angle row on the pressure side (PS), and a single or a double row on the suction side (SS). Foreign gas injection was used to obtain a density ratio of approximately 1.65, while air injection yielded a density ratio of unity. Tests were conducted for blowing ratios of 0.25 to 2.3 on the SS, and 0.55 to 7.3 on the PS. In general film cooling injection into a laminar BL showed considerably higher effectiveness in the near hole region, as compared to a turbulent BL. While mainstream turbulence had only a weak influence on SS cooling, higher effectiveness was noted on the PS at high turbulence due to increased lateral spreading of the coolant. Effects of mainstream Mach and Reynolds number were attributed to changes of the BL thickness and flow acceleration. Higher density coolant yielded higher effectiveness on both SS and PS, whereas heat transfer ratios were increased on the SS and decreased on the PS. Comparison of the single and double row cooling configurations on the SS revealed a better film cooling performance of the double row due to an improved film coverage and delayed jet separation.

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