Singing Mitigation in an Export Riser via Liquid Injection: A Field Case Study

Author(s):  
S. P. C. Belfroid ◽  
H. J. C. Korst ◽  
P. van Beek ◽  
K. Lunde ◽  
I. G. Eidsvik ◽  
...  

Flexible Risers are prone to the generation of high amplitude tonal noise, i.e. a so-called singing riser. Recently, severe vibrations and high noise levels were encountered on the turret of an FPSO in the Norwegian Sea, resulting in significantly reduced production. The vibrations could be attributed to pulsations generated either by a flexible jumper (connecting topside to turret), the gas lift riser or the gas export riser. Field measurements showed that the most likely source was the 10 inch gas export riser. Due to the vibrations, a reduced production limit was set. A field measurement campaign was started to inject liquid into the export risers to provisionally increase production, while in the meantime permanent solutions were evaluated and installed. Liquid was injected batch wise and continuously. The main field trial was initiated by a batch of MEG (mono ethylene glycol) (2 times 500 liters) followed by continuous injection of small amounts of MEG. Between settling periods, the gas export rate was increased in steps until vibrations were detected. At detection, the MEG injection rate was increased until vibrations/pulsations disappeared, after which gas export was increased again. This process was repeated to maximum gas flow rate, after which the liquid injection and gas export were similarly stepwise decreased. During this test, the gas export could be increased tenfold with moderate liquid injection rates (up to a maximum of 25 l/hr). Similar tests were done with TEG as injected fluid. However, TEG was far less efficient in suppressing the singing. This is attributed to the higher viscosity of the TEG at the injection temperatures and the method of injection.

2021 ◽  
Author(s):  
Farasdaq Sajjad ◽  
Steven Chandra ◽  
Alvin Wirawan ◽  
Silvya Dewi Rahmawati ◽  
Michelle Santoso ◽  
...  

Abstract In the implementation of gas lift, understanding flow behavior in highly-deviated well is critical in avoiding production loss due to liquid fallback and blockage, even in highly-productive reservoir. In this work, we utilize Computational Fluid Dynamics (CFD) to optimize gas lift design under various flow behavior in highly-deviated well. The analysis is directly implemented into Arjuna offshore field case. Arjuna offshore field has gas-lifted wells, producing from a high-permeability reservoir. However, several wells suffer from huge production loss due to the effect of well's deviation. In deviated well, there exists frequent liquid fallback causes blockage, therefore, reducing the production. Motivated by this issue, we use CFD framework to perform gas lift optimization. We firstly adopt the geometry of gas-lifted wells as the computational domains for our simulation. An image-based meshing technique is deployed to capture the well's trajectory and internal geometry. We secondly utilize compressible Navier-Stokes equation and Finite Volume Method to evaluate the flow behavior. We capture the location of liquid fallback and liquid accumulation at elbows to estimate production loss. We consider the variation of viscosity, density, gas lift valve placement, injected gas rate, and reservoir pressure. We finally perform gradient-based optimization utilizing production loss as the objective function to obtain optimum design. The final result is then used to optimize the current design. The simulation results show that productivity index, pipe diameter, and deviation heavily influence the amount of production loss. At big pipe diameter and high deviation, the gravitational force governs the fluid flow. Therefore, slugs are developed and accumulated at elbows. This accumulation blocks gas flow and reduces production. Changing the gas injection rate affects the lifted density. High injection rate triggers segregation between the liquid and gas, while low injection rate does not reduce the liquid density. Shifting the gas lift valve placement influence the mixing between the liquid and gas. It also determines the cost of gas injection. Hence, we need to optimize both parameters at once. Six of thirty wells in Arjuna field experience severe liquid fallback, therefore, the production significantly decreases. The simulation shows up to 40% coverage of the pipe internal diameter, which blocks the gas flow. We perform the optimization by shifting the gas lift valve placement and adjusting the gas injection rate. By implementing the study result into the field case, we manage to improve the production by 20%. We provide an effective way to connect high-resolution simulation to the field design and revise the current concept in designing gas lift well completion. The simulation allows engineers to provide more insight on flow assurance in highly deviated wells.


Author(s):  
S. P. C. Belfroid ◽  
J. Golliard ◽  
O. Vijlbrief

Pipes with a corrugated inner surface, as used in flexible pipes for gas production and transport, can generate a high amplitude tonal sound (singing). Small quantities of liquid can result in a significant amplitude reduction or total mitigation of this sound production. To evaluate different potential mechanisms, liquid injection tests were done in both a horizontal and vertical small scale (49 mm) setup including high speed camera recordings using a transparent corrugated section. The singing amplitude decreased linearly with the liquid injection rate for both orientations, although the effect in the vertical setup was even faster. Liquid injection resulted also in higher onset velocities. The video recordings showed partially filled corrugations. For horizontal corrugations, liquid crept upward in the corrugations. In the vertical test, liquid accumulated at the upward edge with intermitted liquid spill over to downstream corrugations. The liquid fill up did not change significantly with higher liquid loads. Taking the fill-up grade and additional damping into account, a match could be made between the measured singing amplitude and a predicted singing amplitude as function of liquid rate. However, no model has been found to predict the liquid fill-up yet.


2012 ◽  
Vol 17 (4) ◽  
pp. 379-384 ◽  
Author(s):  
Krzysztof Strzecha ◽  
Tomasz Koszmider ◽  
Damian Zarębski ◽  
Wojciech Łobodziński

Abstract In this paper, a case-study of the auto-focus algorithm for correcting image distortions caused by gas flow in high-temperature measurements of surface phenomena is presented. This article shows results of proposed algorithm and methods for increasing its accuracy.


1998 ◽  
Vol 37 (1) ◽  
pp. 155-162
Author(s):  
Flemming Schlütter ◽  
Kjeld Schaarup-Jensen

Increased knowledge of the processes which govern the transport of solids in sewers is necessary in order to develop more reliable and applicable sediment transport models for sewer systems. Proper validation of these are essential. For that purpose thorough field measurements are imperative. This paper renders initial results obtained in an ongoing case study of a Danish combined sewer system in Frejlev, a small town southwest of Aalborg, Denmark. Field data are presented concerning estimation of the sediment transport during dry weather. Finally, considerations on how to approach numerical modelling is made based on numerical simulations using MOUSE TRAP (DHI 1993).


1995 ◽  
Vol 43 (2) ◽  
pp. 125-132 ◽  
Author(s):  
Eiliv Larsen ◽  
Hans Petter Sejrup ◽  
Sigfus J. Johnsen ◽  
Karen Luise Knudsen

AbstractThe climatic evolution during the Eemian and the Holocene in western Europe is compared with the sea-surface conditions in the Norwegian Sea and with the oxygen-isotope-derived paleotemperature signal in the GRIP and Renland ice cores from Greenland. The records show a warm phase (ca. 3000 yr long) early in the Eemian (substage 5e). This suggests that the Greenland ice sheet, in general, recorded the climate in the region during this time. Rapid fluctuations during late stage 6 and late substage 5e in the GRIP ice core apparently are not recorded in the climatic proxies from western Europe and the Norwegian Sea. This may be due to low resolution in the terrestrial and marine records and/or long response time of the biotic changes. The early Holocene climatic optimum recorded in the terrestrial and marine records in the Norwegian Sea-NW European region is not found in the Summit (GRIP and GISP2) ice cores. However, this warm phase is recorded in the Renland ice core. Due to the proximity of Renland to the Norwegian Sea, this area is probably more influenced by changes in polar front positions which may partly explain this discrepancy. A reduction in the elevation at Summit during the Holocene may, however, be just as important. The high-amplitude shifts during substage 5e in the GRIP core could be due to Atlantic water oscillating closer to, and also reaching, the coast of East Greenland. During the Holocene, Atlantic water was generally located farther east in the Norwegian Sea than during the Eemian.


2010 ◽  
Vol 62 (05) ◽  
pp. 55-56
Author(s):  
Dennis Denney
Keyword(s):  

Author(s):  
Lucinda Smart ◽  
Richard McNealy ◽  
Harvey Haines

In-Line Inspection (ILI) is used to prioritize metal loss conditions based on predicted failure pressure in accordance with methods prescribed in industry standards such as ASME B31G-2009. Corrosion may occur in multiple areas of metal loss that interact and may result in a lower failure pressure than if flaws were analyzed separately. The B31G standard recommends a flaw interaction criterion for ILI metal loss predictions within a longitudinal and circumferential spacing of 3 times wall thickness, but cautions that methods employed for clustering of ILI anomalies should be validated with results from direct measurements in the ditch. Recent advances in non-destructive examination (NDE) and data correlation software have enabled reliable comparisons of ILI burst pressure predictions with the results from in-ditch examination. Data correlation using pattern matching algorithms allows the consideration of detection and reporting thresholds for both ILI and field measurements, and determination of error in the calculated failure pressure prediction attributable to the flaw interaction criterion. This paper presents a case study of magnetic flux leakage ILI failure pressure predictions compared with field results obtained during excavations. The effect of interaction criterion on calculated failure pressure and the probability of an ILI measurement underestimating failure pressure have been studied. We concluded a reason failure pressure specifications do not exist for ILI measurements is because of the variety of possible interaction criteria and data thresholds that can be employed, and demonstrate herein a method for their validation.


2021 ◽  
Author(s):  
Mohammed Ahmed Al-Janabi ◽  
Omar F. Al-Fatlawi ◽  
Dhifaf J. Sadiq ◽  
Haider Abdulmuhsin Mahmood ◽  
Mustafa Alaulddin Al-Juboori

Abstract Artificial lift techniques are a highly effective solution to aid the deterioration of the production especially for mature oil fields, gas lift is one of the oldest and most applied artificial lift methods especially for large oil fields, the gas that is required for injection is quite scarce and expensive resource, optimally allocating the injection rate in each well is a high importance task and not easily applicable. Conventional methods faced some major problems in solving this problem in a network with large number of wells, multi-constrains, multi-objectives, and limited amount of gas. This paper focuses on utilizing the Genetic Algorithm (GA) as a gas lift optimization algorithm to tackle the challenging task of optimally allocating the gas lift injection rate through numerical modeling and simulation studies to maximize the oil production of a Middle Eastern oil field with 20 production wells with limited amount of gas to be injected. The key objective of this study is to assess the performance of the wells of the field after applying gas lift as an artificial lift method and applying the genetic algorithm as an optimization algorithm while comparing the results of the network to the case of artificially lifted wells by utilizing ESP pumps to the network and to have a more accurate view on the practicability of applying the gas lift optimization technique. The comparison is based on different measures and sensitivity studies, reservoir pressure, and water cut sensitivity analysis are applied to allow the assessment of the performance of the wells in the network throughout the life of the field. To have a full and insight view an economic study and comparison was applied in this study to estimate the benefits of applying the gas lift method and the GA optimization technique while comparing the results to the case of the ESP pumps and the case of naturally flowing wells. The gas lift technique proved to have the ability to enhance the production of the oil field and the optimization process showed quite an enhancement in the task of maximizing the oil production rate while using the same amount of gas to be injected in the each well, the sensitivity analysis showed that the gas lift method is comparable to the other artificial lift method and it have an upper hand in handling the reservoir pressure reduction, and economically CAPEX of the gas lift were calculated to be able to assess the time to reach a profitable income by comparing the results of OPEX of gas lift the technique showed a profitable income higher than the cases of naturally flowing wells and the ESP pumps lifted wells. Additionally, the paper illustrated the genetic algorithm (GA) optimization model in a way that allowed it to be followed as a guide for the task of optimizing the gas injection rate for a network with a large number of wells and limited amount of gas to be injected.


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