On Pipe Elbow Elements in ABAQUS and Benchmark Tests

Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson ◽  
Yordan Venev

In this paper, elbow elements in commercial finite element software ABAQUS are reviewed and two commonly used elements, ELBOW31 (2-node, linear) and ELBOW32 (3-node, quadratic), are numerically tested for two Benchmark examples: a cantilever pipe and an in-plane bending pipe bend. Two main issues are studied through the numerical tests: (1) The effect of the element size and the number of ovalization modes chosen for computation; (2) The accuracy of computed deformation and stresses. To gain an insight into the behavior of these elements, a comparison against published results by experiment and computations using elbow elements in software ADINA and MARC, as well as computations using ABAQUS shell elements, is conducted. It is shown that: (i) these elements predict a good peak stress solution with a reasonably coarse mesh and 6 ovalization modes; (ii) the ovalization and the distribution of stresses predicted around the pipe section show, though using a relatively dense mesh, a notable difference as compared to solutions computed by ABAQUS shell elements; (iii) the ADINA elbow element seems to provide, though using a very coarse mesh, a solution closest to analytic and experimental results. It is concluded that there are great needs for in-depth studies on elbow elements regarding reliability and accuracy issues.

Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

In this paper, an overview is given for various pipe elements currently available in commercial general-purpose finite element software, such as ADINA, ANSYS and ABAQUS and several others, with respect to their formulations, applications and limitations. Throughout the overview, a comparison to piping analysis based on a usual 3-diemnsional beam theory, which appears in many software particularly developed in early years for piping analysis is made. Benchmark tests ranging from simple to relative complex nuclear piping systems, given by US Nuclear Regulatory Commission (NRC), are taken for addressing three key concerns in nuclear piping analysis: reliability, accuracy and effectivity. It is demonstrated that: (1) piping analysis using software developed purely based on traditional curved beam theory can go wrong; and (2) a reliable piping analysis, in particular, for complex loading conditions and non-linear applications, can only be achieved by using so-called pipe-shell elements.


Author(s):  
Gifford Plume ◽  
Carl-Ernst Rousseau

Abstract The spall strength of cast iron has been investigated by means of planar plate impact experiments conducted in a vacuum. A single stage gas gun was utilized to drive projectiles to velocities between 100 and 300 m/sec, resulting in low to moderate shock loading of the cast iron specimens. Measurement of the stress histories were made with the use of commercial manganin stress gauges that were imbedded between the back face of the cast iron specimen and a low impedance backing of polycarbonate. Spall strength values were calculated utilizing the measured peak stress and minimum stress pullback signals captured in the stress history. Spall Strength values were found to vary between 0.98 and 1.45 GPa for the cast iron tested. Post-Mortem analysis of recovered specimen has provided insight into the evolution of spall failure in cast iron and shed light on the varying nature of the spall strength values calculated. It was determined that the lower bound of strength values was associated with small scale micro-failure, while the upper bound values corresponded to complete spall fracture.


Author(s):  
Mihkel Kõrgesaar ◽  
Martin Storheim

Abstract This paper focuses on the bending deformation experienced by metallic materials and its characterization during the crash analysis of ship structures. These analyses are conducted with plane stress shell elements for computational reasons. The inherent nature of through thickness plane stress poses restrictions on how the bending associated stress and strain distribution are resolved. Namely, fracture criteria used in crash analysis account bending damage accumulation differently. Most criteria do not specifically address the issue as element erosion is activated once all through thickness integration points have reached the predefined failure condition. However, when elements are bent, material layers (top and bottom) display strong variations in mechanical field variables that are commonly used to control element deletion. Therefore, the focus of current analyses is to show how different fracture criteria account bending deformation and how sensitive are the results depending on the chosen element size.


1995 ◽  
Vol 48 (11S) ◽  
pp. S25-S29 ◽  
Author(s):  
Miguel Luiz Bucalem ◽  
Klaus-Ju¨rgen Bathe

We present a study of the membrane and shear locking behavior in an isoparametric curved beam element. The objective is to gain insight into the locking phenomenon, specially membrane locking, of continuum based degenerated shell elements. This is possible since the isobeam element is the one-dimensional analogue of the continuum based shell element. In this context, reduced integration and mixed interpolation schemes are briefly examined. Such a study can be a valuable aid when developing new shell elements.


Author(s):  
Gifford Plume ◽  
Carl-Ernst Rousseau

AbstractThe spall strength of cast iron has been investigated by means of planar plate impact experiments conducted in a vacuum. A single stage gas gun was utilized to drive projectiles to velocities between 100 and 300 m/sec, resulting in low to moderate shock loading of the cast iron specimens. Measurement of the stress histories were made with the use of commercial manganin stress gauges that were imbedded between the back face of the cast iron specimen and a low impedance backing of polycarbonate. Spall strength values were calculated utilizing the measured peak stress and minimum stress pullback signals captured in the stress history. Spall Strength values were found to vary between 0.98 and 1.45 GPa for the cast iron tested. Post-Mortem analysis of recovered specimen has provided insight into the evolution of spall failure in cast iron and shed light on the varying nature of the spall strength values calculated. It was determined that the lower bound of strength values was associated with small scale micro-failure, while the upper bound values corresponded to complete spall fracture.


1980 ◽  
Vol 47 (1) ◽  
pp. 93-100 ◽  
Author(s):  
K. J. Bathe ◽  
C. A. Almeida

The formulation of a new, simple, and effective displacement-based pipe bend element is presented. The displacement assumptions are axial, torsional, and bending displacements that vary cubically along the axis of the elbow with plane sections remaining plane, and a generalization of the von Karman pipe radial displacement patterns to include the ovalization effects. The amount of ovalization varies cubically along the elbow with full compatibility between elbows. The pipe bend element has been implemented, and the results of various sample analyses are presented, which illustrate the effectiveness of the element.


Author(s):  
Shen Rong Wu ◽  
Nripen Saha ◽  
Ping Chen

Crashworthiness analysis, a type of large deformation transient dynamics, has been an important and active area of researches and engineering applications. Several shell elements have been implemented in the finite element software for crashworthiness analysis. Among them, the 4-node quadrilateral Belytschko-Tsay element, using lower order integration technique is most commonly employed, due to its efficiency, robustness and overall accuracy. However, the lower order integration brings in some uncertainty. This paper is to conduct an engineering evaluation on performance of various shell elements, including Belytschko-Tsay, Belytschko-Leviathan (QPH), Bathe-Dvorkin, discrete Kirchhoff triangular elements, available in the commercial explicit finite element software. The study uses several linear and nonlinear benchmark examples and high-speed impact examples, to investigate the performance of these elements. Results of engineering interest and efficiency of computation are reported. Also, the behavior of finite element convergence, observed from the results by a sequence of refined meshes is investigated.


1986 ◽  
Vol 53 (1) ◽  
pp. 173-180 ◽  
Author(s):  
J. F. Whatham

Thin shell theory is applied to pipe bends terminated by flanges or flange-ended tangent pipes and subjected to any end loading, either in-plane or out-of-plane. Graphs of flexibility factor versus pipe bend characteristic are presented for in-plane bending of a wide range of pipe elbows terminated by flanges or short flange-ended tangents. Experimental results verify the thin shell solutions for in-plane and out-of-plane bending of a flanged pipe elbow. The capabilities of a computer program BENDPAC are also described.


1975 ◽  
Vol 97 (2) ◽  
pp. 391-399 ◽  
Author(s):  
W. Visser

Stresses in thin-walled tubular joints can be calculated with finite-element computer programs that employ ‘thin-shell’ elements. Such a program, designated SATE, has been developed specifically with the object of determining stress distributions in complex tubular joints as generally encountered in the offshore industry. The program has been applied to several joint geometries and good agreement has been observed between experimental and calculated results. The program thus provides insight into the structural design of tubular joints. Using the SATE program, the influence of changes in design of both unstiffened and stiffened tubular joints on the stress-concentration factor has been studied. In this context, the current API recommendations for simple tubular joint design are discussed. Calculations have demonstrated that in the design of large tubular joints, allowance should be made for membrane action rather than for bending of the chord and brace walls. Such an approach leads to joints of low stress concentration.


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