Tensile Characterization of Narrow Gap Bimetallic Weld Ferritic-Austenitic Steel With a New Measurement System for Tensile Testing

Author(s):  
O. Ancelet ◽  
S. Chapuliot

Ferritic steel 2 ¼ Cr is a candidate material for future pressure component in nuclear fields. In order to validate this choice, it is necessary, firstly to verify that it is able to withstand the planned environmental and operating conditions, and secondly to check if it is covered by the existing design codes, concerning its procurement, fabrication, welding, examination methods and mechanical design rules. A large R&D program on 2 ¼ Cr steel has been undertaken at CEA and Areva in order to characterize the behavior of this material and of its welded junctions. In this frame, a new measurement system for tensile testing was developed in the LISN laboratory of the CEA (French atomic commission), in order to characterize the local behavior of the material during a whole tensile testing. Indeed, with the conventional measurement system (typically an extensometer), the local behavior of the material can only be determinate during the stable step of the testing. So, usually the behavior of the material during the necking step of the step is unknown. This new measurement is based on the use of some laser micrometers which allow measuring the minimum diameter of the specimen and the curvature radius during the necking phase with a great precision. Thanks to the Bridgman formula, we can evaluate the local behavior of the material until the failure of the specimen. This new system was used to characterize the tensile propriety of a bimetallic welded junction of 2 ¼ Cr steel and austenitic stainless steel 316L(N) realized with inconel filler metal. These works lead to propose a tensile curve for each materials of the welded junction at room temperature and the effect of postweld heat treatment.

Author(s):  
O. Ancelet ◽  
G. Perez ◽  
L. Forest

Mod 9Cr-1Mo steel (T91) is a candidate material for steam generator of SFR (Sodium Fast Reactors). In order to validate this choice, it is necessary, firstly to verify that it is able to withstand the planned environmental and operating conditions, and secondly to check if it is covered by the existing design codes, concerning its procurement, fabrication, welding, examination methods and mechanical design rules. A large R&D program on mod 9Cr-1Mo steel has been undertaken at CEA in order to characterize the behavior of this material and of its welded junctions. In this frame, a new measurement system for tensile testing was developed in the laboratory of structural integrity and standards (LISN) of the CEA (French atomic commission), in order to characterize the local behavior of the material during a whole tensile testing. Indeed, with the conventional measurement system (typically an extensometer), the local behavior of the material can only be determined during the stable step of the testing. So, usually the behavior of the material during the necking step of the step is unknown. This new measurement is based on the use of some laser micrometers which allow measuring the minimum diameter of the specimen and the curvature radius during the necking phase with a great precision. Thanks to the Bridgman formula, we can evaluate the local behavior of the material until the failure of the specimen. This new system was used to characterize the tensile propriety of a bimetallic welded junction of Mod 9Cr-1Mo steel and austenitic stainless steel 316L(N) realized with GTAW process and inconel filler metal. These works lead to propose a tensile curve for each materials of the welded junction.


Author(s):  
O. Ancelet ◽  
Ph. Matheron

The aluminum alloy 6061-T6 is a material used for some part of experimental reactor for its interesting physical and mechanical proprieties. To respect the European rules on pressure equipments, a material must present some minimal characteristics for toughness and ductility. In this frame, a new measurement system for tensile testing was developed in the LISN laboratory of the CEA (French atomic commission), in order to characterize the local behavior of the material during a whole tensile testing. Indeed, with the conventional measurement system (typically an extensometer), the local behavior of the material can only be determinate during the stable step of the testing. So, usually the behavior of the material during the necking step of the step is unknown. This new measurement is based on the use of some laser micrometers which allow measuring the minimum diameter of the specimen and the curvature radius during the necking phase with a great precision. Thanks to the Bridgman formula, we can evaluate the local behavior of the material until the failure of the specimen. For example, the application of this new measurement system on tensile test allow to determine the behavior of the Mod.9Cr-1Mo until a strain of 130% while the conventional method can not determine the behavior up to 10% corresponding to the initiation of necking.


Author(s):  
O. Ancelet ◽  
Ph. Matheron

Mod 9Cr-1Mo steel (T91) is a candidate material for steam generator of SFR (Sodium Fast Reactors). In order to validate this choice, it is necessary, firstly to verify that it is able to withstand the planned environmental and operating conditions, and secondly to check if it is covered by the existing design codes, concerning its procurement, fabrication, welding, examination methods and mechanical design rules. A large R&D program on mod 9Cr-1Mo steel has been undertaken at CEA in order to characterize the behavior of this material and of its welded junctions. In this program, the role of the Laboratory for structural Integrity and Standards (LISN) is to develop high temperature defect assessment procedures under fatigue and creep loadings. In this frame, complementary studies are conducted in order to validate the existing methods (developed for the fast reactors) and to get new experimental data on Mod 9Cr-1Mo steel. In particular, some new experiments are conducted on specimen with a weld joint and compared with classical experiments on base metal specimen. These results associated with finite element modeling allow to propose a weld joint coefficient at 550°C for the Mod9Cr 1Mo steel.


2021 ◽  
Author(s):  
Marco Ventimiglia ◽  
Daniele Scire ◽  
Giuseppe Lullo ◽  
Gianpaolo Vitale

Author(s):  
Walid Habib ◽  
Allen C. Ward

Abstract The “labeled interval calculus” is a formal system that performs quantitative inferences about sets of artifacts under sets of operating conditions. It refines and extends the idea of interval constraint propagation, and has been used as the basis of a program called a “mechanical design compiler,” which provides the user with a “high level language” in which design problems for systems to be built of cataloged components can be quickly and easily formulated. The compiler then selects optimal combinations of catalog numbers. Previous work has tested the calculus empirically, but only parts of the calculus have been proven mathematically. This paper presents a new version of the calculus and shows how to extend the earlier proofs to prove the entire system. It formalizes the effects of toleranced manufacturing processes through the concept of a “selectable subset” of the artifacts under consideration. It demonstrates the utility of distinguishing between statements which are true for all artifacts under consideration, and statements which are merely true for some artifact in each selectable subset.


Author(s):  
Jiancai Zhang ◽  
Hang Mu ◽  
Feng Han ◽  
Shumin Han

With the gradual improvement of China’s railway net, the opening of international railways as well as the continuous growth of railway operating mileage, the workload of remeasuring railways is increasing. The traditional methods of remeasuring railways can not meet current high-speed and high-density operating conditions anymore in terms of safety, efficiency and quality, so a safer and more efficient measurement method is urgently needed.This thesis integrated various sensors on a self-mobile instrument, such as 3D laser scanner, digital image sensor and GNSS_IMU, designing a set of intelligent and integrated self-mobile scanning measurement system. This thesis proposed region growing segmentation based on the reflection intensity of point cloud. Through the secondary development of CAD, the menu for automatic processing of self-mobile scanning measurement system is designed to realize rail automatic segmentation, extraction of rail top points, fitting of plane parameters of railway line, calculation of curve elements and mileage management.The results show that self-mobile scanning measurement system overcomes the shortcomings of traditional railway measurement to some extent, and realizes intelligent measurement of railways.


Author(s):  
Walid Habib ◽  
Allen C. Ward

Abstract The Labeled Interval Calculus (LIC) is a formalism for reasoning about sets of design possibilities. Examples include toleranced objects, abstract descriptions involving many possible instantiations, and varying operating conditions. It has been successful in a “mechanical design compiler”, which accepts schematics and specifications and returns catalog numbers for optimal implementations. The LIC at present operates on monotonic algebraic equations and intervals of real values, but it now appears possible to generalize it to address arbitrary types of mathematical sets and relationships. The resulting family of formalisms is expected to be useful in design by feature and other design programs.


2021 ◽  
Author(s):  
Stefan D. Cich ◽  
J. Jeffrey Moore ◽  
Chris Kulhanek ◽  
Meera Day Towler ◽  
Jason Mortzheim

Abstract An enabling technology for a successful deployment of the sCO2 close-loop recompression Brayton cycle is the development of a compressor that can maintain high efficiency for a wide range of inlet conditions due to large variation in properties of CO2 operating near its dome. One solution is to develop an internal actuated variable Inlet Guide Vane (IGV) system that can maintain high efficiency in the main and re-compressor with varying inlet temperature. A compressor for this system has recently been manufactured and tested at various operating conditions to determine its compression efficiency. This compressor was developed with funding from the US DOE Apollo program and industry partners. This paper will focus on the design and testing of the main compressor operating near the CO2 dome. It will look at design challenges that went into some of the decisions for rotor and case construction and how that can affect the mechanical and aerodynamic performance of the compressor. This paper will also go into results from testing at the various operating conditions and how the change in density of CO2 affected rotordynamics and overall performance of the machine. Results will be compared to expected performance and how design changes were implanted to properly counter challenges during testing.


2020 ◽  
Vol 142 (5) ◽  
pp. 2061-2075
Author(s):  
Mauro Dalla Palma ◽  
Roberto Cavazzana ◽  
Andrea Erculiani ◽  
Giulio Gambetta ◽  
Simone Peruzzo

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3910 ◽  
Author(s):  
Kashouty ◽  
Rennie ◽  
Ghazy

Rapid Tooling processes are developing and proving to be a reliable method to compete with subtractive techniques for tool making. This paper investigates large volume production of components produced from Selective Laser Melting (SLM) fabricated injection moulding tool inserts. To date, other researchers have focused primarily on investigating the use of additive manufacturing technology for injection moulding for low-volume component production rather than high volume production. In this study, SLM technology has been used to fabricate four Stainless Steel 316L tool inserts of a similar geometry for an after-market automotive spare part. The SLM tool inserts have been evaluated to analyse the maximum number of successful injections and quality of performance. Microstructure inspection and chemical composition analysis have been investigated. Performance tests were conducted for the four tool inserts before and after injection moulding in the context of hardness testing and dimensional accuracy. For the first reported time, 150,000 injected products were successfully produced from the four SLM tool inserts. Tool inserts performance was monitored under actual operating conditions considering high-level demands. In the scope of this research, SLM proved to be a dependable manufacturing technique for most part geometries and an effective alternative to subtractive manufacturing for high-volume injection moulding tools for the aftermarket automotive sector.


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