Online debonding detection in honeycomb sandwich structures using multi-frequency guided waves

Author(s):  
F. Song ◽  
G. L. Huang ◽  
G. K. Hu
2018 ◽  
Vol 30 (9) ◽  
pp. 1306-1317 ◽  
Author(s):  
Lingyu Yu ◽  
Zhenhua Tian ◽  
Xiaopeng Li ◽  
Rui Zhu ◽  
Guoliang Huang

Ultrasonic guided waves have proven to be an effective and efficient method for damage detection and quantification in various plate-like structures. In honeycomb sandwich structures, wave propagation and interaction with typical defects such as hidden debonding damage are complicated; hence, the detection of defects using guided waves remains a challenging problem. The work presented in this article investigates the interaction of low-frequency guided waves with core–skin debonding damage in aluminum core honeycomb sandwich structures using finite element simulations. Due to debonding damage, the waves propagating in the debonded skin panel change to fundamental antisymmetric Lamb waves with different wavenumber values. Exploiting this mechanism, experimental inspection using a non-contact laser Doppler vibrometer was performed to acquire wavefield data from pristine and debonded structures. The data were then processed and analyzed with two wavefield data–based imaging approaches, the filter reconstruction imaging and the spatial wavenumber imaging. Both approaches can clearly indicate the presence, location, and size of the debonding in the structures, thus proving to be effective methods for debonding detection and quantification for honeycomb sandwich structures.


2015 ◽  
Author(s):  
Zhenhua Tian ◽  
Lingyu Yu ◽  
Guoliang Huang ◽  
Michel van Tooren ◽  
Will Mitchell

2014 ◽  
Vol 14 (08) ◽  
pp. 1440025 ◽  
Author(s):  
Renaldas Raišutis ◽  
Rymantas Kažys ◽  
Liudas Mažeika ◽  
Egidijus Žukauskas ◽  
Vykintas Samaitis ◽  
...  

In recent years, the novel lightweight honeycomb sandwich structures have been applied in a wide range of industries. However, daily operational conditions, fatigue, as well as various defects developed during exploitation lead to the risk of structure failure. To meet safety and economical requirements, such structures must be tested. In this paper, an ultrasonic pitch-catch technique based on ultrasonic guided waves (UGW) for detection of defects in honeycomb sandwich structures is proposed. The technique is based on simultaneous scanning of a pair of contact type transmitting and receiving transducers positioned at fixed distance from each other. The proposed technique has been verified by the experiments and simulations on a honeycomb sandwich structure with an aluminium core and carbon fiber skin. The results have shown that different types of internal nonhomogeneities, such as changes in internal multilayered structure, skin delaminations or disbonds between the skin and the core, give the effects of amplitude and phase velocity deviations, which can be detected with accuracy reasonable for practical applications.


AIAA Journal ◽  
2012 ◽  
Vol 50 (2) ◽  
pp. 284-293 ◽  
Author(s):  
F. Song ◽  
G. L. Huang ◽  
G. K. Hu

AIAA Journal ◽  
2012 ◽  
Vol 50 (8) ◽  
pp. 1697-1706 ◽  
Author(s):  
Samir Mustapha ◽  
Lin Ye ◽  
Dong Wang ◽  
Ye Lu

Author(s):  
Enhi Sen ◽  
Osamu Saito ◽  
Nobuhiro Higuchi ◽  
Yoji Okabe

Abstract Honeycomb sandwich structures are widely used in aircraft owing to the superior characteristics, such as the light weight, the high specific bending stiffness and the high specific in-plane compressive strength. However the honeycomb sandwich structures are prone to have debonding damages at the interfaces between the skin and the honeycomb core, which degrades the mechanical properties largely. For inspection of damages in plate-like structures, the propagation of ultrasonic guided waves along the plate is effective. In this research, we attempted to detect the debonding at the skin/core interfaces in a honeycomb sandwich panel by using a laser ultrasonic visualization method. Debonding damages were artificially introduced in a sandwich panel consisting of two CFRP skin plates and an aluminum honeycomb core. Then, ultrasonic guided waves were excited in the panel through scanning of a laser irradiation on a surface of the plate and were received by a piezoelectric sensor installed on the same surface by using a laser ultrasonic visualizing inspector. As a result, we obtained visualization animations of the ultrasonic propagation behavior. From the change in the maximum amplitude distribution of the guided wave, we were able to identify the debonding damages at the skin/core interfaces in both the laser-irradiation side and the opposite side. Furthermore, a finite element analysis of the ultrasonic propagation in the honeycomb sandwich panel was conducted to confirm the phenomena observed in the experiments. From the calculation results, the mechanism of the observed phenomena was able to be clarified.


Author(s):  
Zhenhua Tian ◽  
Guoliang Huang ◽  
Lingyu Yu

This paper studies the guided waves in honeycomb sandwich structures and explores the ability of guided waves for the debonding damage detection. Both the finite element (FE) simulations and laser vibrometry experiments are used. A three-dimensional (3D) FE model is built to simulate the guided waves in a honeycomb sandwich plate. The simulation results show the guided waves in the structure depend on the wave frequency. At low frequencies, the global guided waves propagate in the entire sandwich, while leaky guided waves dominate in the skin panel at high frequencies. To further understand the guided wave propagation fundamentals, laser vibrometry experiments are performed. The waveforms, time-space wavefields, and frequency-wavenumber spectra obtained from the experiments are used to unveil the wave propagation features. The experimental results confirm the leaky guided waves. Moreover, the experimental results show the complex wave interactions induced by the honeycomb core. When the debonding between the skin and honeycomb core presents, the guided wave amplitude increases, and the wave interaction with the honeycomb core reduces.


2010 ◽  
Vol 636-637 ◽  
pp. 1533-1540
Author(s):  
A. Satour ◽  
F. Boubenider ◽  
Ali Badidi Bouda ◽  
Rachid Halimi

Sandwich plates, made of two aluminum layers and a metal honey comb core are used in the aircraft industry. The purpose of this study is to show the ultrasonic guided waves sensibility to discover delamination in skin-honeycomb sandwich structures used in aeronautics. Separation between the skin and the core can appear during the manufacture or after use. In this work, Lamb's waves are used to control this kind of plane structure. Indeed, these waves have the advantage to put in vibration the totality of the plate that we want to control and they propagate on long distances without too much attenuation. The revealing, by the guided waves, of the unsticking which can meet on such sandwiches, between the plate and the honeycomb core is studied and commented.


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